UDN2936-120: 3-Phase Brushless DC Motor/Controller Driver

Data Sheet
29318.20B*
2936-120
3-PHASE BRUSHLESS DC MOTOR
CONTROLLER/DRIVER
Combining logic and power, the UDN2936W-120 provides commutation and drive for three-phase brushless dc motors. Each of the
three outputs are rated at 45 V and ±2 A (±3 A peak), and include
internal ground clamp and flyback diodes. The driver also features
internal commutation logic, PWM current control, and thermal shutdown protection.
T
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D
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R
P 36S
D
9
E
3
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A
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S pl
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D Re
The UDN2936W-120 is compatible with single-ended digital or
linear Hall effect sensors. The commutating logic is programmed for
120° electrical separation. The UDN2936W-120 can replace the
original UDN2936W (60° electrical separation) by simply adding an
inverter at the H2 input. Current control is accomplished by sensing
current through an external sense resistor and pulse-width modulating
the source drivers. Voltage thresholds and hysteresis can be externally
set by the user. If desired, internal threshold and hysteresis defaults
(300 mV, 7.5 percent) can be used. The UDN2936W-120 also includes
braking and direction control. Internal protection circuitry prevents
crossover current when braking or changing direction.
The UDN2936W-120 is also available for operation between -40°C
and +85°C. To order, change the prefix from ‘UDN’ to ‘UDQ’.
ABSOLUTE MAXIMUM RATINGS
at TJ ≤ +150°C
Supply Voltage, VBB . . . . . . . . . . . . . . . 45 V
Output Current, IOUT
(continuous) . . . . . . . . . . . . . . . . ±2.0 A
(peak) . . . . . . . . . . . . . . . . . . . . . ±3.0 A
Input Voltage Range, VIN . . . -0.3 V to 15 V
Threshold Voltage, VTHS . . . . . . . . . . . . 15 V
Package Power Dissipation,
PD . . . . . . . . . . . . . . . . . . . See Graph
Operating Temperature Range,
TA . . . . . . . . . . . . . . . . -20°C to +85°C
Storage Temperature Range,
TS . . . . . . . . . . . . . . . . -55°C to +150°C
For maximum power-handling capability, the UDN2936W-120 is
supplied in 12-pin single in-line power-tab package. An external heat
sink may be required for high-current applications. The tab is at
ground potential and needs no insulation.
FEATURES
■
■
■
■
■
■
■
■
10 V to 45 V Operation
±3 A Peak Output Current
Internal Clamp Diodes
Internal PWM Current Control
120° Commutation Decoding Logic
Thermal Shutdown Protection
Compatible with Single-Ended or Differential Hall-Effect Sensors
Braking and Direction Control
Note: Output current rating may be limited by
duty cycle, ambient temperature, and heat
sinking. Under any set of conditions, do not
exceed the specified peak current and a junction
temperature of +150°C.
Always order by complete part number, e.g., UDN2936W-120 .
2936-120
3-PHASE BRUSHLESS
DC MOTOR
CONTROLLER/DRIVER
Functional Block Diagram
115 Northeast Cutoff, Box 15036
W
Worcester, Massachusetts 01615-0036 (508) 853-5000
Copyright © 1985, 2002 Allegro MicroSystems, Inc.
2936-120
3-PHASE BRUSHLESS
DC MOTOR
CONTROLLER/DRIVER
ALLOWABLE PACKAGE POWER DISSIPATION IN WATTS
10
RθJT = 2.0°C/W
8
3.0°C/W HEAT SINK
RθJA = 5.0°C/W
6
12°C/W HEAT SINK
RθJA = 14°C/W
4
2
FREE AIR, R θJA = 38°C/W
0
25
50
75
100
TEMPERATURE IN ° C
125
150
Dwg. GP-012B
Commutation Truth Table
Typical Application
UDN2936W-120
V BB
DIR.
BRAKE
Hall Sensor Inputs
RS =
0.15 Ω
Outputs
H1
H2
H3
DIRECTION
BRAKE
OUTA
OUTB
OUTC
High
High
High
Low
Low
Low
High
High
High
Low
Low
Low
X
Low
Low
High
High
High
Low
Low
Low
High
High
High
Low
X
High
Low
Low
Low
High
High
High
Low
Low
Low
High
High
X
Low
Low
Low
Low
Low
Low
High
High
High
High
High
High
X
High
High
High
High
High
High
High
High
High
High
High
High
Low
Z
High
High
Z
Low
Low
Z
Low
Low
Z
High
High
Low
Low
Low
Z
High
High
Z
High
High
Z
Low
Low
Z
Low
High
Z
Low
Low
Z
High
Low
Z
High
High
Z
Low
Low
X= Irrelevant
V CC
Z = High Impedance
Note that the UDN2936W-120 truth table is the same as the original
UDN2936W except that the H2 Hall sensor inputs are inverted.
Dwg. EP-033
www.allegromicro.com
2936-120
3-PHASE BRUSHLESS
DC MOTOR
CONTROLLER/DRIVER
ELECTRICAL CHARACTERISTICS at TA = +25°C, TJ ≤ +150°C, VBB = 45 V
Characteristic
Symbol
Test Conditions
Limits
Min. Typ. Max.
Units
Supply Voltage Range
VBB
Operating
10
—
45
V
Supply Current
IBB
Outputs Open
—
32
40
mA
VBRAKE = 0.8 V
—
42
50
mA
TJ
—
165
—
°C
∆TJ
—
25
—
°C
VOUT = VBB
—
—
50
µA
VOUT = 0 V
—
—
-50
µA
IOUT = -1 A
—
1.7
1.9
V
IOUT = +1 A
—
1.1
1.3
V
IOUT = -2 A
—
1.9
2.1
V
IOUT = +2 A
—
1.4
1.6
V
IOUT = ±2 A, L = 2 mH
45
—
—
V
Thermal Shutdown Temp.
Thermal Shutdown Hysteresis
Output Drivers
Output Leakage Current
Output Saturation Voltage
Output Sustaining Voltage
ICEX
VCE(SAT)
VCE(sus)
Clamp Diode Forward Voltage
VF
IF = 2 A
—
1.8
2.0
V
Clamp Diode Leakage Current
IR
VR = 45 V
—
—
50
µA
Output Switching Time
tr
IOUT = ±2 A, Resistive Load
—
2.0
—
µs
tf
IOUT = ±2 A, Resistive Load
—
2.0
—
µs
Source Drivers, 0 to -2 A
—
1.25
—
µs
Sink Drivers, 0 to +2 A
—
1.9
—
µs
Source Drivers, -2 A to 0
—
1.7
—
µs
Sink Drivers, +2 A to 0
—
0.9
—
µs
Turn-ON Delay
ton
(Resistive Load)
Turn-OFF Delay
(Resistive Load)
toff
Continued next page...
115 Northeast Cutoff, Box 15036
Worcester, Massachusetts 01615-0036 (508) 853-5000
2936-120
3-PHASE BRUSHLESS
DC MOTOR
CONTROLLER/DRIVER
ELECTRICAL CHARACTERISTICS at TA = +25°C, TJ ≤ +150°C, VBB = 45 V continued
Characteristic
Symbol
Test Conditions
Limits
Min. Typ. Max.
Units
Control Logic
Logic lnput Voltage
VIN(1)
VDIR or VBRAKE
2.0
—
—
V
VIN(0)
VDIR or VBRAKE
—
—
0.8
V
Sensor lnput Voltage Threshold
VIN
H1, H2, or H3
—
2.5
—
V
Input Current
IIN(1)
VDIR = 2 V
—
150
200
µA
VBRAKE = 2 V
—
<1.0
5.0
µA
VH = 5 V
—
-190 -220
VDIR = 0.8 V
—
35
50
µA
VBRAKE = 0.8 V
—
-5.0
-20
µA
VH = 0.8 V
—
-0.64 -1.0
mA
VTHS ≥ 3.0 V
—
-8.0
-15
µA
VTHS < 3.0 V, VSENSE < VTHS/10.5
—
-15
-30
µA
VTHS < 3.0 V, VSENSE > VTHS / 9.5
190
250
310
µA
VTHS / VSENSE at trip point, VTHS < 3.0 V
9.5
10
10.5
—
VSENSE
VTHS ≥ 3.0 V
270
300
330
mV
Default Hysteresis
—
VTHS ≥ 3.0 V
—
7.5
—
%
Deadtime
td
BRAKE or DIRECTION
—
2.0
—
µs
IIN(0)
ITHS
Current Limit Threshold
Default Sense Trip Voltage
www.allegromicro.com
—
µA
2936-120
3-PHASE BRUSHLESS
DC MOTOR
CONTROLLER/DRIVER
APPLICATIONS INFORMATION
The UDN2936W-120 power driver provides commutation
logic and power outputs to drive three-phase brushless dc
motors.
The UDN2936W-120 is designed to interface with singleended linear or digital Hall-effect devices (HEDs). Internal
pull-up resistors allow for direct use with open-collector digital
HEDs. The Hn inputs have 2.5 V thresholds.
The commutation logic provides decoding for HEDs with
120° electrical separation. At any one step in the logic sequencing, one half-bridge driver is sourcing current, one driver is
sinking current, and one driver is in a high-impedance state (see
Truth Table).
A logic low on the BRAKE pin turns on the three sink
drivers and turns off the three source drivers, essentially
shorting the motor windings to ground. During braking, the
back-electromotive force generated by the motor produces a
current that dynamically brakes the motor. Depending upon the
rotational velocity of the motor, this current can approach the
locked rotor current level (which is limited only by the motor
winding resistance). During braking, the output currentlimiting circuitry is disabled and care should be taken to ensure
that the back-EMF generated brake current does not exceed the
maximum rating (3 A peak) of the sink drivers and ground
clamp diodes.
Changing the logic level of the DIRECTION pin inverts the
output states, thus reversing the direction of the motor. Changing the direction of a rotating motor produces a back-EMF
current similar to when braking the motor. The load current
should not be allowed to exceed the maximum rating (±3 A
peak) of the drivers.
An internally generated dead time (td) of approximately
2 µs prevents potentially destructive crossover currents that can
occur when changing direction or braking.
Motor current is internally controlled by pulse-width
modulating the source drivers with a preset hysteresis format.
Load current through an external sense resistor (RS) is constantly monitored. When the current reaches the set trip point
(determined by an external reference voltage or internal
default), the source driver is disabled. Current recirculates
through the ground clamp diode, motor winding, and sink
driver. An internal constant-current sink reduces the trip point
(hysteresis). When the decaying current reaches this lower
threshold, the source driver is enabled again and the cycle
repeats.
Thresholds and hysteresis can be set with external resistors,
or internal defaults can be used. With VTHS > 3.0 V, the trip
point is internally set at 300 mV with 7.5% hysteresis. Load
current is then determined by the equation:
ITRIP = 0.3 /RS
With VTHS < 3.0 V, the threshold, hysteresis percentage,
and peak current are set with external resistors according to the
equations:
threshold voltage (VTHS) = VREF x RT /(RH + RT)
hysteresis percentage = RH /50 VREF
load trip current (I TRIP) = VTHS /10 RS
Percentage hysteresis is a fixed value independent of load
current. The chopping frequency is a function of circuit
parameters including load inductance, load resistance, supply
voltage, hysteresis, and switching speed of the drivers.
The UDN2936W-120 outputs are rated for normal operating currents of up to ±2 A and startup currents to ±3 A (see
cautions above regarding braking and changing of motor
direction). Internal power ground-clamp and flyback diodes
protect the outputs from the voltage transients that occur when
switching inductive loads. All devices also feature thermal
protection circuitry. If the junction temperature reaches
+165°C, the thermal shutdown circuitry turns off all output
drivers. The outputs are re-enabled when the junction cools
down to approximately +140°C. This protection is only
intended to protect the device from failures due to excessive
junction temperature or loss of heat sinking and should not
imply that output short circuits are permitted.
As with all high-power integrated circuits, the printed
wiring board should utilize a heavy ground plane. For optimum
performance, the drivers should be soldered directly into the
board. The power supply should be decoupled with an electrolytic capacitor (>10 µF) as close as possible to the device
supply pin (VBB ).
Replacing the UDN2936W. The original UDN2936W can
be easily replaced with a UDN2936W-120 by inserting an
inverter (two resistors and a 2N3904 or 2N2222) between the
H2 Hall sensor and pin 8 of the UDN2936W-120, as shown in
the figure on the next page. If an extra inverter is available, be
certain that a pull-up for the Hall sensor is provided.
115 Northeast Cutoff, Box 15036
Worcester, Massachusetts 01615-0036 (508) 853-5000
2936-120
3-PHASE BRUSHLESS
DC MOTOR
CONTROLLER/DRIVER
V DIRECTION
V H1
V H2
V H3
OUT A
+
0
–
+
OUTB
0
–
td
+
OUTC
0
–
Dwg. WM-002-1
Replacing the original UDN2936W
Typical Hall-Effect
Sensor Locations
UDN2936W-120
+V
+V
+6.8 V
SENSOR H2
CUT
8
+
VCC
+2.5 V
–
2N2222
OR
2N3904
X
Dwg. EP-071
www.allegromicro.com
Dwg. No. W-193
2936-120
3-PHASE BRUSHLESS
DC MOTOR
CONTROLLER/DRIVER
Dimensions in Inches
(controlling dimensions)
0.180
1.260
1.240
0.020
MAX
0.775
0.765
0.245
0.225
0.055
0.045
0.155
ø
0.145
0.140
0.365
INDEX
AREA
0.065
0.035
0.570
0.540
0.135
0.100
0.290 MIN
1
0.030
0.020
12
0.100
0.023
0.018
±0.010
0.080
0.070
Dwg. MP-007 in
NOTES: 1. Lead thickness is measured at seating plane or below.
2. Lead spacing tolerance is non-cumulative
3. Exact body and lead configuration at vendor’s option
within limits shown.
4. Lead gauge plane is 0.030” below seating plane.
5. Supplied in standard sticks/tubes of 15 devices.
115 Northeast Cutoff, Box 15036
Worcester, Massachusetts 01615-0036 (508) 853-5000
2936-120
3-PHASE BRUSHLESS
DC MOTOR
CONTROLLER/DRIVER
Dimensions in Millimeters
(for reference only)
32.00
31.49
0.51
4.57
MAX
19.69
19.45
6.22
5.71
1.40
1.14
3.94
ø
3.68
3.56
9.27
INDEX
AREA
1.65
0.89
14.48
13.71
3.43
2.54
7.36 MIN
1
0.76
0.51
12
2.54
±0.254
0.59
0.45
2.03
1.77
Dwg. MP-007 mm
The products described here are manufactured
under one or more U.S. patents or U.S. patents
pending.
Allegro MicroSystems, Inc. reserves the right to
make, from time to time, such departures from the detail
specifications as may be required to permit improvements in the performance, reliability, or
manufacturability of its products. Before placing an
order, the user is cautioned to verify that the information being relied upon is current.
Allegro products are not authorized for use as
critical components in life-support devices or systems
without express written approval.
The information included herein is believed to be
accurate and reliable. However, Allegro
MicroSystems, Inc. assumes no responsibility for its
use; nor for any infringement of patents or other rights
of third parties which may result from its use.
www.allegromicro.com
NOTES: 1. Lead thickness is measured at seating plane or below.
2. Lead spacing tolerance is non-cumulative
3. Exact body and lead configuration at vendor’s option
within limits shown.
4. Lead gauge plane is 0.762 mm below seating plane.
5. Supplied in standard sticks/tubes of 15 devices.
2936-120
3-PHASE BRUSHLESS
DC MOTOR
CONTROLLER/DRIVER
MOTOR DRIVERS
Output Ratings*
Part Number†
INTEGRATED CIRCUITS FOR BRUSHLESS DC MOTORS
3-Phase Power MOSFET Controller
—
28 V
3933
3-Phase Power MOSFET Controller
—
40 V
3935
3-Phase Power MOSFET Controller
—
50 V
3932
3-Phase Back-EMF Controller/Driver
±900 mA
14 V
8902–A
3-Phase PWM Current-Controlled DMOS Driver
±3 A
50 V
3936
INTEGRATED BRIDGE DRIVERS FOR DC AND BIPOLAR STEPPER MOTORS
PWM Current-Controlled Dual Full Bridge
±500 mA
18 V
3965
Dual Full Bridge with Protection & Diagnostics
±500 mA
30 V
3976
PWM Current-Controlled Dual Full Bridge
±650 mA
30 V
3966
PWM Current-Controlled Dual Full Bridge
±650 mA
30 V
3968
Microstepping Translator/Dual Full Bridge
±750 mA
30 V
3967
PWM Current-Controlled Dual Full Bridge
±750 mA
45 V
2916
PWM Current-Controlled Dual Full Bridge
±750 mA
45 V
2919
PWM Current-Controlled Dual Full Bridge
±750 mA
45 V
6219
PWM Current-Controlled Dual Full Bridge
±800 mA
33 V
3964
PWM Current-Controlled Dual DMOS Full Bridge
±1.0 A
35 V
3973
PWM Current-Controlled Full Bridge
±1.3 A
50 V
3953
PWM Current-Controlled Dual Full Bridge
±1.5 A
45 V
2917
PWM Current-Controlled DMOS Full Bridge
±1.5 A
50 V
3948
PWM Current-Controlled Microstepping Full Bridge
±1.5 A
50 V
3955
PWM Current-Controlled Microstepping Full Bridge
±1.5 A
50 V
3957
PWM Current-Controlled Dual DMOS Full Bridge
±1.5 A
50 V
3972
PWM Current-Controlled Dual DMOS Full Bridge
±1.5 A
50 V
3974
PWM Current-Controlled Full Bridge
±2.0 A
50 V
3952
PWM Current-Controlled DMOS Full Bridge
±2.0 A
50 V
3958
Microstepping Translator/Dual DMOS Full Bridge
±2.5 A
35 V
3977
Dual DMOS Full Bridge
±2.5 A
50 V
3971
PWM Current-Controlled DMOS Full Bridge
±3.0 A
50 V
3959
UNIPOLAR STEPPER MOTOR & OTHER DRIVERS
Unipolar Stepper-Motor Quad Drivers
1.0 A
46 V
7024 & 7029
Unipolar Microstepper-Motor Quad Driver
1.2 A
46 V
7042
Unipolar Stepper-Motor Translator/Driver
1.25 A
50 V
5804
Unipolar Stepper-Motor Quad Driver
1.8 A
50 V
2540
Unipolar Stepper-Motor Quad Driver
3.0 A
46 V
7026
Unipolar Microstepper-Motor Quad Driver
3.0 A
46 V
7044
Function
* Current is maximum specified test condition, voltage is maximum rating. See specification for sustaining voltage limits or
over-current protection voltage limits. Negative current is defined as coming out of (sourcing) the output.
† Complete part number includes additional characters to indicate operating temperature range and package style.
Also, see 3175, 3177, 3235, and 3275 Hall-effect sensors for use with brushless dc motors.
115 Northeast Cutoff, Box 15036
Worcester, Massachusetts 01615-0036 (508) 853-5000