Feb 2000 Beware: Worst-Case Specifications Can Be a Reality

DESIGN FEATURES
Beware: Worst-Case Specifications
Can Be a Reality
by Steve Hobrecht
Introduction
The design of portable electronic
devices always involves trade-offs
among cost, weight, size, speed, runtime, features and reliability. It is
necessary to design the power supply
for worst-case conditions because the
software, which may or may not have
been written yet, may, in some situations, exercise the hardware to its
fullest potential. If typical operating
conditions are used to define the power
supply design requirements, hardware reliability may depend upon the
particular software being used, either
in normal operation or when the software is “acting up.”
In the case of a typical notebook
computer, the nominal 120mA I/O
current can rise to 2.5A for an indeterminate amount of time. The
software being executed is the determining factor. If a linear regulator is
5V
SYSTEM
SUPPLY
VOUT3
2.5V/150mA
COUT3
10µF
1
+
CBYP
2
0.01µF
3
4
LT1762-2.5
OUT
VIN
SENSE
NC
BYP
NC
GND
SHDN
The LTC1708-PG includes a dual,
synchronous, current mode controller, VID output voltage programming
and a power-good function in a 28-pin
SSOP package, providing a compact
RIN 10Ω
+
C5C
1µF
RSB 510k
D3
5
D4
VIN
2.5V
ON/OFF
Q1
Q2
5 VID BITS
CB2 0.1µF
BOOST1
BOOST2
L2 2.2µH
SW1
SW2
BG1
BG2
VID0–VID4
SENSE2+
LTC1708-PG
RSENSE1
0.003Ω
CS1
1000pF
Q3b
SENSE1+
SENSE2–
SENSE1–
EAIN2
R4 17.5k 1%
(408) 241-4588
(814) 237-1431
(310) 322-3331
(408) 822-2126
(510) 353-0822
(800) 282-9855
(516) 435-1110
ATTOUT
3.3VOUT
EAIN1
EXTVCC
100k
MODE SELECT
FCB
PGOOD
ITH1
ITH2
VOUT2
1.5V
120mA–2.5A
COUT2
47µF/4V
SP
5V SYSTEM
SUPPLY INPUT
POWER GOOD
RVP1 160k
INTVCC
L1: VISHAY 5050CE
L2: MURATA LQN6C2R2
Q1: INTERNATIONAL RECTIFIER IRF7811
Q2: INTERNATIONAL RECTIFIER IRF7809
Q3a, Q3b: FAIRCHILD FDS8936A
D1: MICROSEMI UPS840
D2: ON MBRM140T3
D3, D4: CENTRAL CMDSH-3TR
+
R3 20k 1%
+
COUT1
270µF/2V
×3
RSENSE2
0.02Ω
CS2
1000pF
CFF 1000pF
CCC1
0.1µF
6.3V
D2
PGND
ATTIN
VOUT1
0.925V–2.00V
100mA–15A
Q3a
TG2
0.22µF
L1 1µH
D1
STBYMD VID VCC INTVCC
TG1
CB1
CIN
10µF/35V
CERAMIC
×3
5V/50mA
C5T
4.7µF
C5
1µF
6
Application Benefits
VIN
7.5V–24V
CIN
0.1µF
8
7
nents chosen meet the maximum
current specifications over the operating temperature and input voltage
range.
The LTC1708-PG is the newest
member of Linear Technology’s third
generation of PolyPhase DC/DC controllers. This controller is similar to
the LTC1628 controller (see “A Third
Generation Dual, Opposing-Phase
Switching Regulator Controller,” Linear Technology IX:2 [June, 1999], pp.
16–20) but with the addition of 5-bit
VID output voltage control and a
power-good indicator.
used that is only capable of a lower
continuous current due to power dissipation or maximum current limit, a
system crash or a hardware failure
may result when higher current is
required. Hidden costs for warranty
repair may result from running seemingly innocuous code, posing a
long-term risk for the manufacturer.
A high efficiency, dual, current mode
controller can be substituted for the
single controller plus linear regulator
normally used in this application, to
provide a small, reliable, efficient
solution. This will prevent the inevitable thermal problems associated
with the use of a linear regulator.
The application presented here provides a VID-controlled, 0.9V–2.0V,
15A CPU supply, 1.5V/2.5A I/O supply and 2.5V ±5%/150mA clock
supply. The power supply compo-
RVP2
68k
CC3
47pF
RUN/SS1
CC1
150pF
RC1
6.8k
CSS1
0.1µF
SGND
RUN/SS2
CSS2
0.1µF
CC2
220pF
RC2
15k
Figure 1. LTC1708 microprocessor core, I/O and clock supply: 0.9V–2V/15A, 1.5V/120mA–2.5A and 2.5V/150mA with active voltage positioning
10
Linear Technology Magazine • February 2000
DESIGN FEATURES
100
Burst Mode
OPERATION
15A
EFFICIENCY (%)
80
VOUT1
100mV/DIV
60
CONSTANT FREQUENCY
OPERATION
PWM MODE
40
20
VIN = 15V
VOUT1 = 1.6V
0
IOUT1
5A/DIV
0.1
1.0
10
100
IOUT (A)
Figure 3. Efficiency vs output current of
Figure 1’s circuit for three operating modes
10µs/DIV
Figure 2. Output voltage response to a 100mA–15A load step
CPU power supply solution. Internal
timing control interleaves the turnon timing of the top MOSFETs for the
two controllers, reducing the input
RMS current and hence the input
capacitance requirement. OPTI-LOOP
compensation and low current Burst
Mode operation reduce the output
capacitance requirement.
The 1%, 0.8V reference voltage provides output voltage accuracy along
with compatibility for future, lower
voltage microprocessor and ASIC
requirements. Load regulation is typically 0.1% and is compatible with
active voltage positioning techniques
(see “Active Voltage Positioning Saves
Output Capacitors in Portable Computer Applications” on page 23 in this
issue). The device incorporates an
overvoltage “soft-latch” that protects
the load if power supply problems
develop but does not interfere or latch
off when extreme transient conditions end. Internal foldback current
limiting eliminates the need to
overdesign the power components to
protect against short circuits; an overcurrent shutdown can be enabled if
desired. These protection features
combine to make a very robust solution for long term reliability. The
operating modes provide a choice of
Burst Mode operation, constant-frequency operation and PWM modes (in
order of decreasing efficiency) to satisfy almost any application. The
constant frequency mode offers a low
Linear Technology Magazine • February 2000
noise solution that has high efficiency
due to discontinuous operation,
offering a solution for applications
requiring bursts of high current at an
audible rate. This technique reduces
or eliminates the audible noise emanating from the gapped inductor that
is typically used. The fast response
time of the internal controller circuits
allows the controller to maintain its
operating frequency even with very
high input-to-output voltage ratios. A
5V and a 3.3V linear regulator are
provided to power ancillary functions.
2-Phase Operation
The LTC1708 dual, high efficiency
DC/DC controller brings the considerable benefits of 2-phase operation
to portable applications. Notebook
computers, PDAs, handheld terminals and automotive electronics will
all benefit from the lower input filtering
requirement, reduced electromagnetic
interference (EMI) and increased efficiency associated with 2-phase
operation.
Application Circuit
Figure 1 shows a VID-controlled 0.9V
to 2.0V, 15A CPU supply, a 1.5V/
2.5A I/O supply and 2.5V ±5%/
150mA clock supply. The controller’s
VIN and EXTVCC pins should be connected to a supply of at least 4.5V, as
specified by the MOSFET manufacturer, but the topside switching
MOSFET drains can be connected
independently to a 3.3V, 5V or 10V–
15V battery supply, or even a 24V
wall adapter if desired. The schematic illustrates components selected
for a 7.5V to 24V input.
Transient Performance
The oscilloscope photo (Figure 2)
shows the switching power supply’s
high current output voltage response
to a load current step of 100mA to
15A in the constant frequency mode.
Figure 3 illustrates the overall efficiency for the three different operating
modes: Burst Mode operation, constant-frequency operation and forced
continuous (PWM) mode for 100mA
to 15A.
Conclusion
A practical solution has been
presented that exceeds the mobile
CPU core, I/O and CLK specifications.
The circuit performs reliably under
the most adverse stimulus. The high
overall efficiency minimizes cooling
requirements as well.
The LTC1708 is just one member
of Linear Technology’s third generation family of constant frequency,
N-channel high efficiency controllers.
With PolyPhase timing control, VID
programming, overvoltage and
overcurrent protection features, OPTILOOP compensation and strong
MOSFET drivers, the LTC1708 is a
very safe choice for CPU core and I/O
power applications.
11