POWERIG® Hydraulic Power Systems Available for in-plant as well as on-site use, HUCK Installation Tools • POWERIG 940 — HUCK POWERIG® units are the recommended power highly portable, electrically sources for HUCK hydraulic installation tools. powered unit (115V or 220V AC) for moderate production and • POWERIG 913H — portable, gasoline-powered repair applications; ruggedly unit sized for moderate production and repair constructed for durability in the applications; ruggedly constructed; well suited field; equipped with a carrying for field use. handle and quick-connect couplers for convenient • POWERIG 918 — largest POWERIG in the lineup; transportation and hook-up. sized for high-production applications; operates up to three tools independently, from up to 100 feet away; semi-portable (can be moved with a forklift); includes 22-gallon hydraulic fluid reservoir, with filter-strainer in the suction line to ensure clean, filtered fluid. POWERIG® Specifications Model 913H 918 918-5 Model 940 940-S Power Source Gasoline 220V, 440V or 550V 3-Phase 220V, 440V or 550V 3-Phase 115V or 220V Single-Phase 230V or 460V 3-Phase Dry Weight 112 lbs (54.7 kg) 585 lbs (265 kg) 601 lbs (272 kg) 66 lbs (30.0 kg) 123.5 lbs (56 kg) Operating Weight 175 lbs (78.7 kg) 708 lbs (321 kg) 724 lbs (328 kg) 74.5 lbs (33.8 kg) 162 lbs (73.3 kg) Length 24 in (629 mm) 44 in (1118 mm) 44 in (1118 mm) 13.9 in (354 mm) 16.5 in (419 mm) Height 27 in (699 mm) 30 in (762 mm) 30 in (762 mm) 18.5 in (470 mm) 21.4 in (544 mm) Width 21 in (547 mm) 25 in (635 mm) Flow Rate 0.6 GPM 2 GPM (2.5L/min)(19.1 cm3/sec) (7.6L/min/station) 25 in (635 mm) 16.1 in (409 mm) 18.6 in (473 mm) 1.33 GPM (5L/min/station) 0.3 GPM (1.1L/min) 0.5 GPM (2.0L/min) Oil Control Solenoid Solenoid Solenoid Solenoid Solenoid Reservoir Capacity 5 gal (18.9L) 22 gal (83.2L) 22 gal (83.2L) 1.5 gal (5.7L) 5.5 gal (20.8L) Ambient Temp 0˚F (-18˚C) Min 150˚F (65˚C) Max 0˚F (-18˚C) Min 120˚F (50˚C) Max 0˚F (-18˚C) Min 120˚F (50˚C) Max 0˚F (-18˚C) Min 150˚F (65˚C) Max 0˚F (-18˚C) Min 150˚F (65˚C) Max HUCK International, Inc. 1 Corporate Drive, Kingston, NY 12401 800/278-4825 • 914/334-7333 Fax www.huck.com TM TM TM For The Long Haul, The Future of Fastening Technology, The Future of Assembly Technology, and The Future of Tooling Technology are service marks of HUCK International, Inc. HUCK provides technical assistance regarding the use and application of HUCK fasteners and tooling. Printed in U.S.A. © 2000 HUCK International, Inc. All Rights Reserved 4-00 5.0M NOTICE: The information contained in this brochure is only for general guidance with regard to properties of the products shown and/or the means for selecting such products, and is not intended to create any warranty, express, implied or statutory; all warranties are contained only in HUCK’s written quotations, acknowledgements and/or purchase orders. It is recommended that the user secure specific, up-to-date data and information regarding each application and/or use of such products. TM TM TM Advanced Installation Systems for Blind Fasteners and Lockbolts Tools of Productivity HUCK’s extensive line of sm HUCK pneudraulic and hydraulic proven installation tools includes installation tool provides: a model well qualified for your • An impressive power-to-weight high-speed production or repair ratio supporting up to 35 cycles application. No matter how exacting per minute your requirements. No matter • Consistently accurate installation • Weight-saving features to reduce worker fatigue • Unheard-of quietness, too All at a highly competitive price. With HUCK fastening tools, your technicians get more work done in whose blind fasteners or lockbolts performance, rivet after rivet, less time, and with less exertion. you’re using. lockbolt after lockbolt A productivity enhancement sure to The properties that make these HUCK tools uncommonly useful — true tools of productivity — are easy to enumerate. Every • Rugged construction plus simplicity of design, for lasting reliability For Blind Rivet Fasteners Pneudraulic Models 2015 2025 202 212 245 246 Hydraulic Models 2480 2580 show up on your company’s bottom line. • Advanced ergonomic features to alleviate muscle strain For Blind Bolt Fasteners Pneudraulic Models 2025 212 245 246 Hydraulic Models 2480 2580 2620 2624 2628 For Lockbolt Fasteners Pneudraulic Models 2025 212 245 246 Hydraulic Models 2480 2580 2620 2624 2628 506 507 HUCK Pneudraulic Installation Tools This versatile family of ergonomically engineered fastening tools features self-contained hydraulics for Model 2025 Full range of nose assemblies, for all fastener sizes and work spaces Production/Maintenance Classification Production Applications Up to 1/4” blind bolts and Applications Up to 1/4” blind bolts, high portability and low investment cost. rivets, 1/4” lockbolts Connected to an air supply of suitable capacity, .675 in (17.1 mm) Stroke .625 in (15.9 mm) Weight (without nose assembly) Weight (without nose assembly) Air Pressure 90-110 psi (620-758 kPa) Air Pressure 90-100 psi (620-690 kPa) 5.75 lbs (2.6 kg) uniform strength and clamping force. That’s because weight ratios in their class. Comfortable grips, low-effort trigger action, and 5/16” lockbolts Stroke they’ll deliver up to 35 installations per minute. All with HUCK pneudraulic tools boast the highest power-to- Model 245 Classification In-line piston, for single-stroke, high-volume productivity light weight minimize strain on forearms, wrists, and Ergonomic hand grip, for a comfortable, natural grasp 8.8 lbs (4.0 kg) Air Consumption 6 CFM (0.003 m3/s) Air Consumption 18 CFM (.009 m3/s) Pull Capacity 5290 lbs (23.5 kN) Pull Capacity 7750 lbs (34.4kN) Speed/Cycle 30 per minute Speed/Cycle 30 per minute Noise Level 75 dBA @ 90 psi Noise Level 85 dBA @ 90 psi Available Versions 2025 - with pintail deflector 2025L - with extended piston fingers. Noise levels as reasonable as 75 dBA help 2025V - with vacuum assist reduce fatigue even further. What’s more, these 2025LV - with vacuum and pintail collection bottle extended piston tools are so simple to operate they’re mastered in minimal time. Ruggedness and dependability? They’re standard with every HUCK tool, thanks to life-extending features Model 202 like chrome plated piston rods. And our innovative designs incorporate few moving parts — making high reliability and easy serviceability traits you can count on. Model 2015 Model 212 Classification Production/maintenance Applications Up to 1/4” nail type blind rivets Stroke .683 in (17.3 mm) Weight (including nose assembly) 4.9 lbs (2.5kg) Air Pressure Light weight — as low as 5.1 pounds — for reduced fatigue at as many as 30-35 installations per minute 90-100 psi (620-690 kPa) Air Consumption 6 CFM 3 (0.003 m /s) Pull Capacity 2670 lbs (11.8 kN) Speed/Cycle 30 per minute Noise Level 75 dBA @ 90 psi Classification Applications Production Up to 1/4” blind bolts, 1/4” blind rivets and lockbolts Stroke .812 in (20.6 mm) Weight (without nose assembly) 8.5 lbs (3.8 kg) Air Pressure 90-100 psi (620-690 kPa) Air Consumption 6 CFM (0.003 m3/s) Pull Capacity 5200 lbs (23.1 kN) Speed/Cycle 30 per minute Noise Level 75 dBA @ 90psi Model 246 Classification Production/maintenance Classification Production Applications 1/4” blind rivets Applications Up to 5/16” blind rivets, Stroke .743 in (19.1 mm) Weight (without nose assembly) Stroke .875 in (22.2 mm) 5.1 lbs (2.3 kg) Weight (without nose assembly) Air Consumption 6 CFM (0.003 m3/s) Air Pressure 90-100 psi (620-690 kPa) Pull Capacity 3889 lbs (17.3 kN) Air Consumption 30 CFM (0.014 m3/s) Speed/Cycle 30 per minute Pull Capacity 9986 lbs (44.4kN) Noise Level 75 dBA @ 90 psi Speed/Cycle 30 per minute Noise Level 85 dBA @ 90 psi Air Pressure 90 psi (620 kPa) Available Versions 202 - with pintail deflector 202B - with pintail collection bottle 202V - with vacuum assist pintail collection bottle 202L - 3/8” lockbolts with extended piston 202LV - with vacuum and extended piston 11.1 lbs (5.0 kg) HUCK Hydraulic Installation Tools Designed for high-volume productivity, HUCK’s versatile hydraulic installation tools have the highest power-to-weight ratios in their class. Mated with one Model 2620 Interchangeable nose assemblies accommodate a wide variety of fastener sizes and work spaces of the HUCK POWERIG® systems described on the back cover, they’ll pull fasteners of 5/16” to 1-1/8” diameter with extraordinary ease and precision — and extraordinary comfort for production technicians. Which can translate into greater output per shift. That’s because optimized ergonomics helps make Classification Applications Stroke Weight Production Up to 1/2” blind bolts and lockbolts 1.437 in (36.5 mm) (without nose assembly) 9.88 lbs (4.5 kg) Pull Pressure 7400 psi (510.3 bar) Return Pressure 3200 psi (220.7 bar) Pull Capacity 17,745 lbs (78.9 kN) Available Versions 2620 — without pintail deflector 2620-PT — with pintail deflector Model 506 Classification Applications Stroke Weight Production Up to 7/8” lockbolts 2.0 in (50.8 mm) (without nose assembly) 33 lbs (15.0 kg) Pull Pressure 5400-5700 psi (37,250-39,300 kPa) Return Pressure 2200-2400 psi (15,200-16,500 kPa) Pull Capacity 56,400 lbs (250kN) operating these tools smooth and natural, and less Ergonomically styled grips increase comfort and reduce fatigue tiring. As do compact dimensions and weights as light and easy to manage as just 2.2 pounds (Model 2480). Classification Applications Stroke Weight Moderate decibel levels can help keep workplace noise in the relatively quiet “household” range. Offering proven reliability and simplified servicing, Compact size and light weight — as low as 2.2 pounds — afford high-speed production capability HUCK hydraulic installation tools have as few as one moving part. They’re built for long life under grueling conditions. And they’re so easy to use, even novice technicians acquire expert proficiency with minimal training. Model 2480 Classification Applications Production Up to 1/4” blind bolts, 1/4” blind rivets and lockbolts Stroke .875 in (22.2 mm) Weight (without nose assembly) 2.2 lbs (1.0 kg) Pull Pressure 8400 psi (579.3 bar) Return Pressure 3200 psi (220.7 bar) Pull Capacity 5700 lbs (25.2 kN) Available Versions 2480 — with electric trigger 2481 — with top-mounted hoses 2480L — with long piston A2480 — with air trigger Model 2624 Model 2580 Classification Applications Production Up to 3/8” blind bolts, 3/8” blind rivets and lockbolts Stroke .940 in (23.9 mm) Weight (without nose assembly) 6.58 lbs (3.0 kg) Pull Pressure 7400 psi (510.3 bar) Return Pressure 3200 psi (220.7 bar) Pull Capacity 8240 lbs (36.6 kN) Production Up to 5/8” blind bolts and lockbolts 1.687 in (42.8 mm) (without nose assembly) 14.0 lbs (6.4 kg) Pull Pressure 7400 psi (510.3 bar) Return Pressure 3200 psi (220.7 bar) Pull Capacity 30,356 lbs (135.0 kN) Model 2628 Classification Applications Stroke Weight Pull Capacity Production Up to 3/4” blind bolts and lockbolts 1.812 in (46.03 mm) (without nose assembly) 16.5 lbs (7.53kg) 39.858 lbs (177kN) Model 507 Classification Applications Stroke Weight Production Up to 1-1/8” lockbolts 2.5 in (63.5 mm) (without nose assembly) 43 lbs (19.5 kg) Pull Pressure 5400-5700 psi (37,250-39,300 kPa) Return Pressure 2200-2400 psi (15,200-16,500 kPa) Pull Capacity 75,700 lbs (335kN) Model 586 Classification Applications Stroke Weight Pull Pressure Production Up to 3/4” blind bolts & lockbolts 2.0 in (50.8 mm) 21.5 lbs (9.8 kg) 5400 psi (372.4 bar) Return Pressure 2800 psi (193.1 bar) Pull Capacity 40,000 lbs (177.9kN)