© Siemens AG 2013 SITOP UPS1600 Brochure 09/2013 24 V DC Uninterruptible Power Supply High-performance, communicative and integrated in TIA If a power failure occurs, not only does the AC power go out but also the 24 V DC supply and thus the complete automation system as well. Costly downtimes and undefined system states can be the result. DC uninterruptible power supplies prevent this scenario by providing reliable backup of the DC voltage for hours while also providing diagnostics and system integration. The new SITOP UPS1600 offers even more possibilities for system integration with comprehensive functions and open communication via USB or Ethernet/PROFINET – the first DC UPS with these interfaces, allowing it to fully integrate into projects in TIA Portal. The DC UPS modules complement 24 V DC power supplies from SITOP for uninterrupted rated currents up to 20 A from the UPS1100 battery modules based on maintenance-free gel cell batteries. Via the integrated electronics, the UPS1600 automatically detects the type of battery and charges it at the optimal, temperature-controlled charging characteristics. The intelligent battery management system monitors all relevant data, including battery modules connected in parallel. The battery status and various values, such as the voltage, current or residual capacity, are output via the Ethernet/PROFINET interface. Even remote diagnostics by means of a secure network is possible thanks to an integrated web server. The device status of the UPS1600 along with the network connection can be easily monitored in the SINEMA Server network management software. The slim UPS1600 DC UPS module features dynamic overload response, which can be used to activate industrial PCs, for example. The high charging current quickly restores the buffering capacity following a power failure. For use in stand-alone mode, the UPS can be activated from the battery, for example, to start generators. The benefits at a glance •Compact DC UPS modules SITOP UPS1600 24 V DC / 10 A and 20 A with digital inputs and outputs, optionally with USB or Ethernet/PROFINET interfaces with 2 ports •Battery modules SITOP UPS1100 24 V DC / 1.2 Ah, 3.2 Ah and 7 Ah with maintenance-free gel cell batteries and integrated electronics •Intelligent battery management with automatic detection of battery modules and selection of the optimal, temperature-controlled charging characteristics. Monitoring of operational readiness, battery connection, aging and charge level •All diagnostic data and alarms available via USB and Ethernet/PROFINET •High dynamic overload capacity: 3 times rated current for 30 ms and 1.5 times rated current for 5 sec per minute •High charging currents •Cold start from battery modules when mains voltage is unavailable •Remote monitoring with integrated web server •SITOP UPS Manager (free software download) supports configuration and monitoring with PC-based systems •Full integration in TIA: Convenient engineering in the TIA Portal, S7 function blocks for integration in user programs and WinCC faceplates Answers for industry. © Siemens AG 2013 SITOP UPS1600 – the first open... Whether open or system-integrated, the communicative DC UPS can be integrated into any automation solution. Fully flexible data communication is performed via USB or Industrial Ethernet/Profinet. Special configuration and visualization software makes it easy to integrate the DC UPS in both PC and PLC based systems. This means you benefit from the high performance of the SITOP UPS1600 in any case. The advantages of SITOP UPS1600 through integration in PC-based systems Open communication Control Control, configuring / monitoring Industrial PC Industrial PC •Easy configuration and monitoring via SITOP UPS Manager, runs on all common Windows systems PC •Comprehensive diagnostic capabilities using the UPS status and the connected energy storage •Connection via USB or Ethernet Industrial Ethernet 24 V DC •Targeted shutdown of multiple PCs (master-slave principle) •Closing of software applications Energy Storage Link SITOP UPS1600 SITOP UPS1100 •Integrated OPC server (available soon) G_KT01_XX_00796 SITOP power supply Uninterruptible 24 V DC power supply •Remote monitoring via integrated UPS web server, access to device configuration information and operating data, for example, mains/buffer mode, output power, charging current and battery status SITOP UPS1600 in PC-based automation system: Configuration and monitoring takes place via SITOP UPS Manager software. If a power failure occurs, the 24 V DC buffer and the integration of the DC UPS in Industrial Ethernet enable controlled shutdown of multiple PCs in master-slave mode. Remote monitoring via the web server: The integrated web server provides access to all relevant power supply data, of course, only with appropriate user credentials. 2 SITOP UPS1600 Configuration and monitoring with the SITOP UPS Manager: The free software tool supports easy configuration of the UPS in the PC system and also visualization of a wide variety of states of the UPS, even in the form of trend charts. © Siemens AG 2013 Technical specifications DC UPS modules Order numbers without interface with USB interface with 2 Ethernet / PROFINET interfaces Input data Rated input voltage Uin rated/ Range Connection threshold for buffering Input current Iin rated Mains buffering Adjustable range using rotary coding switch Behavior on restoration of input voltage after buffering time On/off control circuit (via external isolated NO contact) Starting from battery with input voltage missing (by means of external isolated NO contact) Energy storage units Connectable batteries Output data Output voltage in normal operation Output voltage in buffering mode Output +Bat/-Bat in normal operation End-of-charge voltage Output current – rated value • Power boost for 30 ms • Extra power for 5 s/min Charging current Efficiency for normal operation and charged battery Protection and monitoring Reverse polarity protection Overload / short-circuit protection Signaling Normal operation/buffer mode Charging status (over 85% charged) Alarm (not ready for buffering) Battery status PROFINET interface (versions ...-2AY0) Ethernet (versions ...-2AY0) General data Radio interference level (EN 55022) / noise immunity Safety class Degree of protection (EN 60529) Ambient temperature during operation with natural convection Transport/storage temperature Dimensions (W x H x D) in mm Weight, approx. Installation Approvals SITOP UPS1600 24 V/ 10 A SITOP UPS1600 24 V/ 20 A 6EP4134-3AB00-0AY0 6EP4134-3AB00-1AY0 6EP4134-3AB00-2AY0 6EP4136-3AB00-0AY0 6EP4136-3AB00-1AY0 6EP4136-3AB00-2AY0 24 V DC/ 21 ... 29 V 22.5 V DC ± 3% (factory setting), adjustable: 21 V, 21.5 V, 22 V, 22.5 V, 23 V, 24 V, 25 V DC or via software. Approx. 14 A for max. charging Approx. 25 A for max. charging current (3 A) current (4 A) 0.5 min, 1 min, 2 min, 5 min, 10 min, 20 min, max. buffering time or via software Interruption of Uout for the automatic restart of PCs or optionally no interruption by opening the circuit the buffer mode is terminated by closing the circuit the buffer mode is started – coded Siemens types SITOP UPS1100 (max. 6 over Energy Storage Link) – non-coded Siemens types 6EP1935-6M... – other manufacturers of lead-acid or pure lead batteries Rated input voltage Uin less approx. 0.2 V 27 V DC (no load); 24 V DC (50% battery rated current); 22 V DC (100% battery rated current); 18.5 V DC (exhaustive discharge protection) I-U charging characteristic (first constant charging current, then charge retention) Automatic temperature-specific setting with SITOP UPS1100 battery modules 0 ... 10 A 0 ... 20 A 30 A 60 A 15 A 30 A Max. 4A Max. 3 A automatic adjustment with UPS1100; automatic adjustment with UPS1100; otherwise selectable 0.8 A, otherwise selectable 0.3 A, 0.8 A, 3 A 1.75 A, 4 AA > 97.3% > 97.5% against input voltage Uin and against batteries Yes, restart in normal operation LED 1 (OK/BAT) green/yellow and isolated changeover switch 1 LED 2 (BAT>85%) green and isolated changeover switch 3 LED 3 (Alarm) red and isolated changeover switch 2 LED 4 (BAT.FAULT) red and isolated changeover switch 2: Battery defective, yellow: selected buffering time not assured, yellow flashing: Overtemperature LED 5 (SF) green and LED 6 (RUN) LED 7 (P1) green/yellow and LED 8 (P2) green/yellow, link and activity Class B / Noise immunity to EN 61000-6-2 Class III (ext. circuit and power supply unit: SELV voltage to EN 60950 is required) IP20 -25 ... +70 °C (derating from 60 °C) -40 ... + 85 °C 50 x 125 x 125 0.4 kg without interface, 0.42 kg with USB, 0.45 kg with Ethernet/PROFINET interfaces Snaps onto DIN rail DIN EN 50022-35x15/7.5 CE, cULus; available soon: CB, cCSAus Class I Div 2, ATEX, GL, ABS SITOP UPS1600 3 © Siemens AG 2013 Technical specifications Battery modules SITOP UPS1100 24 V/ 1.2 Ah SITOP UPS1100 24 V/ 3.2 Ah SITOP UPS1100 24 V/ 7Ah For SITOP UPS1600 10 A 10 A and 20 A 10 A and 20 A Order number 6EP4131-0GB00-0AY0 6EP4133-0GB00-0AY0 6EP4134-0GB00-0AY0 Recommended end of charge voltage (set automatically by SITOP UPS1600): 26.4…27.3 V DC (> +20 °C), 27.3…29.0 V DC (< +20 °C) Charging current max. 0.36 A Rated output voltage 24 V DC, 22 ... 27.0 V DC (no load) Rated output current 10 A 20 A 40 A Integral battery fuse 15 A 25 A 2 x 25 A Signaling LED green: Battery OK Flashing green:Error or warning, off: battery off, no communication Degree of protection (EN 60529) IP00 Ambient temperature -10…+50 °C Transport/storage temperature -40…+85 °C Service life (when capacity falls to 50% of original capacity), depen ding on battery temperature, approx. +20 °C: 4 years, +30°C: 2 years, +40 °C: 1 year, +50 °C: 0.5 years Installation Standard rail or wall mounting Standard rail or wall mounting Wall mounting Dimensions (W x H x D) in mm 89 x 130 x 107 190 x 169 x 79,.5 186 x 186 x 110.5 Weight, approx. 1.9 kg 3.8 kg 6.1 kg Certification max. 0.96 A max. 2.1 A CE, cULus; available soon: CB, cCSAus Class I Div 2, ATEX, GL, ABS Buffer times at load current ... 1A 24.5 min 2.6 h 5.4 h 2A 15.,5 min 1h 2:6 h 3A 9 min 39.3 min 1.6 h 4A 6.5 min 27.1 min 1.2 h 6A 3.5 min 17.5 min 41 min 8A 2 min 12.1 min 28.6 min 10 A 1 min 9 min 21.8 min 12 A – 7 min 17.3 min 14 A – 5 min 15.1 min 16 A – 4 min 12.5 min 20 A – 1 min 9.1 min Technical specifications apply for rated input voltage and +25°C ambient temperature (if not otherwise specified). Determination of the buffering times is based on the discharge period of new and completely charged battery modules until shutdown of the DC UPS. 4 SITOP UPS1600 © Siemens AG 2013 ...and system-integrated DC UPSV Integration in TIA and TIA Portal Control SIMATIC S7300/1500 (400/1200 available soon) STEP 7 Human machine interface Panel PC/ PC SIMATIC HMI, WinCC Engineering PC WinCC, SCADA system PG/ PC, TIA Portal, STEP 7 PROFINET 24 V DC SITOP power supply SITOP UPS1600 SITOP UPS1100 Engineering in the TIA Portal: The integration of the DC UPS into PROFINET is simple and reliable. G_KT01_XX_00797 Energy Storage Link Uninterruptible 24 V DC power supply SITOP UPS1600 in Totally Integrated Automation: Engineering takes place via the TIA Portal. If a power failure occurs, the 24V DC buffer and the integration of the DC UPS in PROFINET enables the PLCs to be brought to a defined state independent of one another. Function blocks for SIMATIC S7-300 and 1500 (400 and 1200 available soon) are available for this purpose. The comprehensive diagnostic data of the power supply can be visualized by various devices, for example, via UPS faceplates. Engineering in the TIA Portal: The UPS configuration is also extremely user-friendly, because the configuration data of UPS1600 and UPS1100 are stored in the TIA Portal. Advantages of the SITOP UPS1600 through system integration •Full integration in TIA saves time and money in planning and operation •Convenient engineering of SITOP DC UPS in the TIA Portal •Fast selection of products and network integration in PROFINET •Comprehensive device configuration •Comprehensive diagnostic capabilities using the power supply statusg •Easy integration in STEP 7 user programs with function blocks for S7-300/1500 (400/1200 available soon), free download •Fast integration in the HMI with “UPS faceplates” for SIMATIC Panels and SIMATIC WinCC (free download) Faceplates for diagnostics in WinCC: Monitoring is quickly provided with prefabricated SITOP UPS1600 faceplates. All relevant operating data and diagnostic data of the DC UPS and the battery can be seen at a glance. Even alarm messages, such as missing buffer readiness are generated without time-consuming programming. SITOP UPS1600 5 © Siemens AG 2013 Get more information Industrial Security More information on SITOP DC UPS: www.siemens.com/sitop-ups Siemens provides automation and drive products with industrial security functions that support the secure operation of plants or machines. They are an important component in a holistic industrial security concept. With this in mind, our products undergo continuous development. We therefore recommend that you keep yourself informed with respect to our product updates. Please find further information and newsletters on this subject at: http://support.automation.siemens.com Information material for download: www.siemens.com/sitop-infomaterial Using the SITOP Selection Tool to select the appropriate power supply: www.siemens.com/sitop-selection-tool www.siemens.com/sitop/manuals www.siemens.com/sitop/manuals CAx data (2D, 3D, circuit diagram macro) as download: www.siemens.com/sitop-cax Electronic ordering via the Internet with the Industry Mall: www.siemens.com/industrymall Your personal contact partner is listed at: www.siemens.com/automation/partner Siemens AG Industry Sector Industry Automation Postfach 48 48 90026 NÜRNBERG GERMANY www.siemens.com/automation Subject to change without prior notice Article No.: 6ZB5341-0AQ02-0AA1 MP.R1.SC.0000.77.3.31 / Dispo 10001 BR 0913 2.0 SB 6 En Printed in Germany © Siemens AG 2013 To ensure the secure operation of a plant or machine it is also necessary to take suitable preventive action (e.g. cell protection concept) and to integrate the automation and drive components into a state-of-the-art holistic industrial security concept for the entire plant or machine. Any third-party products that may be in use must also be taken into account. Please find further information at: http://www.siemens.com/industrialsecurity The information provided in this brochure contains merely general descriptions or characteristics of performance which in case of actual use do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of contract. Availability and technical specifications are subject to change without notice. All product designations may be trademarks or product names of Siemens AG or supplier companies whose use by third parties for their own purposes could violate the rights of the owners.