ADP1621 15V Dual-Output SEPIC-Cuk

Design #FCDC01101
+/-15V ADP1621 Sepic-Cùk
Reference Design: Dual-Output ADP1621 Sepic-Cùk
Contents
User Input Data & Solution Schematic .......................................................................................................................2
User Target Specs, Vout1 .......................................................................................................................................2
User Target Specs, Vout2 .......................................................................................................................................2
Default Design Target Specs, Vout1 .......................................................................................................................2
Default Design Target Specs, Vout2 .......................................................................................................................2
Notes: .................................................................................................................................................................2
Schematic ...............................................................................................................................................................3
Notes: .................................................................................................................................................................3
Bill of Materials...........................................................................................................................................................4
Notes: .................................................................................................................................................................4
Graphs ........................................................................................................................................................................5
Bode Plot ................................................................................................................................................................5
Efficiency ................................................................................................................................................................5
Cross Regulation .....................................................................................................................................................6
Transient Response ................................................................................................................................................7
Performance Data ......................................................................................................................................................9
Operational Estimates ............................................................................................................................................9
Temperatures .........................................................................................................................................................9
Layouts .................................................................................................................................................................... 10
Test board schematic ...................................................................................................................................... 10
Test board photograph .................................................................................................................................... 11
Test board top/bottom layout......................................................................................................................... 11
Rev A | 1 of 12
Design #FCDC01101
+/-15V ADP1621 Sepic-Cùk
User Input Data & Solution Schematic
User Target Specs, Vout1
Spec
Vout1
Iout1
Tamb
Vinmin
Vinmax
Target
Value
+15V
1.0
50
10
30
Actual
Value
14.93
1.0
50
10
30
Units
Volts
Amps
degC
Volts
Volts
User Target Specs, Vout2
Spec
Vout2
Iout2
Tamb
Vinmin
Vinmax
Target
Value
-15V
-1.0
50
10
30
Actual
Value
-14.90
-1.0
50
10
30
Units
Volts
Amps
degC
Volts
Volts
Default Design Target Specs, Vout1
Spec
Vout1 ripple max
Ioutstep1
Vout1 step error
MaxHeight
Target
Value
0.150
0.5
0.300
25
Actual
Value
0.030
0.5
0.190
7.4
Units
Volts
Apk
Volts
mm
Default Design Target Specs, Vout2
Spec
Vout2 ripple max
Ioutstep2
Vout2 step error
MaxHeight
Target
Value
0.150
0.5
0.300
25
Actual
Value
0.017
0.5
0.305
7.4
Units
Volts
Apk
Volts
mm
Notes:
1. Minimum load current of 50mA on each rail required to maintain cross regulation within +/-10% limits
2. Best regulation is achieved if load currents track.
Rev A | 2 of 12
Design #FCDC01101
+/-15V ADP1621 Sepic-Cùk
Schematic
8
Cout
(x4)
Vo-
T1
11
1 2 3
Vin
Rh2
Rh1
Rin
Rh3
Vin
U2
Cin2
SDSN
IN
GND
CS
U1
COMP
D1
4
5 6 10
FREQ
PGND
Rfreq
ADP1621ARMZ
9
C2
Csn
Rs
Rc1
Cout
(x8)
C1
Cin3
PIN
GATE
Vo+
Q3
Cc1
FB
D2
12
Cin1
(x2)
Vcc
GND OUT
ADCMP356
7
Q1 Q2
Rsn
Rsense
RF1 RF2
Notes:
1. For load range of 0-0.5A, only Q1 is needed. For loads up to 1.0A, Q1 and Q2 are paralleled.
2. The (xn) on the capacitors refers to the number of capacitors of the given type to be paralleled.
3. U2 forms a precision UVLO circuit allowing the regulator to start at Vin=9.5V rising.
4. Rin/Q3 in conjunction with U1’s on-chip shunt regulator allow the ADP1621 to operate at up to Vin=36V.
5. Csn and Rsn snub voltage spikes due to T1 leakage inductance and C1/C2’s package inductance..
6. If low-noise is required, an LC post-filter (100nH/1uF ceramic) can be added, but the compensation will
need adjustment if the loop is closed around it.
Rev A | 3 of 12
Design #FCDC01101
+/-15V ADP1621 Sepic-Cùk
Bill of Materials
Disclaimer:
1. BOM prices shown are 1000 piece estimates in US Dollars that should be used for comparison purposes only.
2. It is the user’s responsibility to verify actual design performance through prototyping and test.
Item
#
Des
Mfg
Part Number
Component Specs
Package
Qty
Area (mm^2)
1
U1
ADI
ADP1621ARMZ
Integrated Switching Regulator
2
U2
ADI
ADCMP356
Comparator/Reference
3
T1
Coilcraft
HP2-0116L
4
Q1,Q2
Vishay
Si4850EY
5
Q3
Fairchild
6
D1,D2
7
Height
(mm)
Cost
MSOP-10
1
14.7
1.1
1.32
SC70
1
5.3
1.1
0.31
5.7uH 6-winding transformer
Shielded
1
274.0
7.4
3.02
60V, 42mohm N-ch
SO8
2
37.2
1.1
0.32
MMBT3904
40V NPN Transistor
SOT23
1
8.0
1.1
0.02
Diodes, Inc
B360B
3A, 60V Schottky Diode
SMB
2
42.6
2.4
0.34
Cout
Murata
GRM31CR61E106KA12
10uF, 25V, X5R
1206
12
61.4
1.6
1.20
8
Rsense
Susumu
RL1220T-R010-J
10mohm 5% 1/4W
805
1
3.2
0.8
0.044
9
Cin1
Murata
GRM32ER71H475KA
4.7uF, 50V, X5R
1210
2
16.0
2.0
0.566
10
Cin2,Cin3
Murata
GRM188R61A105K
1uF, 10V, X5R
603
1
1.3
0.8
0.01
11
C1,C2
Murata
GRM32ER71H475K
4.7uF, 50V, X5R
1210
2
16.0
2.0
0.566
12
Rin
2.37 kohm, 1% resistor
603
1
1.3
0.4
0.005
13
Rs
200 ohm, 1% resistor
603
1
1.3
0.4
0.005
14
Rfreq
24.3 kohm, 1% resistor
603
1
1.3
0.4
0.005
15
Rc1
33.2k, 1% resistor
603
1
1.3
0.4
0.005
16
Cc1
10 nF, NPO/C0G
603
1
1.3
0.8
0.005
17
RF1
10 kohm, 1% resistor
603
1
1.3
0.4
0.005
18
RF2
113 kohm, 1% resistor
603
1
1.3
0.4
0.005
19
Rh1
10 kohm, 1% resistor
603
1
1.3
0.4
0.005
20
Rh2
681 ohm, 1% resistor
603
1
1.3
0.4
0.005
21
Rh3
1 Mohm, 1% resistor
603
1
1.3
0.4
0.005
22
Rsn
3.4 ohm 1% resistor
805
1
3.2
0.8
0.005
23
Csn
1nF, NPO/C0G
0603
1
1.3
0.4
Comp Area
Total
497.2
Max
Height
7.4
0.005
Cost
$7.84
Notes:
1. Design optimized for 1A load. For 0.5A max load Q2 may be omitted.
2. D1 and D2 are sized to withstand up to a 3A short on either output to ground for 1 min. If more
protection against overloads is needed, B560C diodes can be used and will withstand up to 10A short for
1 min. In either case, T1 will eventually overheat if the short is maintained indefinitely.
Rev A | 4 of 12
Design #FCDC01101
+/-15V ADP1621 Sepic-Cùk
Graphs
Bode Plot
(from simulation)
Legend:
/
Gain/phase @Vin=10V
/
Gain/phase @Vin=30V
Efficiency
(equal load on Vout1/Vout2)
Rev A | 5 of 12
Design #FCDC01101
+/-15V ADP1621 Sepic-Cùk
Cross Regulation
Rev A | 6 of 12
Design #FCDC01101
+/-15V ADP1621 Sepic-Cùk
Transient Response
Vout1/Vout2 in response to 0.5A step on Vout1:
Rev A | 7 of 12
Design #FCDC01101
+/-15V ADP1621 Sepic-Cùk
Vout1/Vout2 in response to 0.5A step on Vout2:
Rev A | 8 of 12
Design #FCDC01101
+/-15V ADP1621 Sepic-Cùk
Performance Data
Operational Estimates
Spec
PWM Frequency
PFM Threshold
Don
Doff
Iin Avg
Vinmin
800
0.005
0.611
0.389
3.334
Vinmax
800
0.005
0.341
0.659
1.029
Units
kHz
A
Ton/Tpd
Toff/Tpd
A
Temperatures
From measured data on two-layer board at 25.6C extrapolated to 50C
Component
U1
T1
Q1
Q2
D1
D2
Rsense
Notes:
Vinmin
88
103
132
135
94.9
94
103
Vinmax
105
115
152
152
99
100
113
Units
degC
degC
degC
degC
degC
degC
degC
Tja, degC/W
172
62
60
60
73
73
110
1. Q1 and Q2 are 175C rated parts.
2. T1 is rated for up to 40C rise over 85C.
Rev A | 9 of 12
Design #FCDC01101
+/-15V ADP1621 Sepic-Cùk
Layouts
Circuit was prototyped on 2-layer mill-routed copper board and tested to verify performance. The following
schematic and layouts were used:
Test board schematic
(note Rf3, R1, and C10 were used for test purposes and are not in the final design. Rf3 should be a short, and R1
and C10 are no-pop.)
Rev A | 10 of 12
Design #FCDC01101
+/-15V ADP1621 Sepic-Cùk
Test board photograph
Test board top/bottom layout
Rev A | 11 of 12
Design #FCDC01101
+/-15V ADP1621 Sepic-Cùk
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Rev A | 12 of 12
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