NCP101x LED Flasher with Luxeon V Star LED

AND8224/D
NCP101x LED Flasher with
Luxeon V Star LED
Prepared by: Jan Grulich
ON Semiconductor
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APPLICATION NOTE
• Wide Input Voltage Range: 85 – 265 Vac
• Smaller Size, Lower Weight, Lower Total Cost
• Good Line Regulation, No Need of Additional Linear
This application note describes how to easily design
simple, isolated AC−DC converter for powering Luxeon V
Star LED in flashing mode. Some examples are: warning
lamps, emergency signs, beacon and so on. In comparison
with resistive or capacitive dropper with electronic chopper
is this solution more comfortable and features some
advantages such as:
•
•
•
•
Regulators
Efficient Design with up to 80% Efficiency
Overload, Short Circuit and Thermal Protected
Simple for Mass Production Thanks to SMD Devices
Universal Design for Variety of LEDs – 1 W, 3 W, 5 W
Figure 1. NCP101x LED Flasher
with value of around 1 nF is necessary to be connected as
close to the FB pin, as possible. As the flash function is used
special part of the safety circuitry of the NCP101x Switcher.
The timing of the flashing period is given by the VCC
capacitor E3. The duty cycle is fixed and is given by the
internal consumption of the IC.
The monolithic power switcher, used in this application,
greatly simplifies the total design and reduces time to
production. The new line of the Power Switchers NCP1010
– 1014 is ideal for this purpose. This IC in the SOT−223
package reduces size and is suitable for mass production.
The output power is given only by proper selection of this
Switcher. The design consists of safety resistor, rectifier
with filtering capacitor, power stage with switcher and
transformer, output ultrafast rectifier, output filtering
capacitor and high power Luxeon LED. The only
component necessary for proper powering of the IC is the
VCC capacitor. The IC is directly powered from the HV
Drain circuit via internal voltage regulator. To eliminate the
noise at the feedback input, some small ceramic capacitor
© Semiconductor Components Industries, LLC, 2005
June, 2005 − Rev. 0
LED and Switcher Selection
1
Switcher IC
LED selection
NCP1011ST65
Luxeon Star
NCP1012ST65
Luxeon III Star
NCP1013ST65
Luxeon V Star
Publication Order Number:
AND8224/D
AND8224/D
SCHEMATIC DIAGRAM
E1
D2
MRA4007T3 2.2 mF/400 V
D1
MRA4007T3
ZD1
150 V
D4
MBRS340T3
+
ZD2
9V1
+
U1
NCP1013ST65
VCC
R2
100R
Fusible
D3
MURA160T3
HV
GND
14:1
LP = 1, 3 mH
FB
E2
47 mF/16 V
+
C1
1 nF
E3
47 mF/16 V
Figure 2. Complete Schematic Diagram of the LED Flasher
COMPONENT LAYOUT
Figure 3. Component Layout – Top Side
Figure 4. Component Layout – Bottom Side
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LD1
LX_Star
AND8224/D
PCB LAYOUT
Figure 5. PCB Layout
Contact Address of the Transformer Manufacturer:
Bill of Materials
Value
Part
Package
C1
Ceramic 1 nF/50 V
C0805
D1
MRA4007T3
SMA
D2
MRA4007T3
SMA
D3
MURA160T3
SMA
D4
MBRS340T3
SMC
E1
2.2 mF/400 V
E5/10
E2
47 mF/16 V
E2,5/5
E3
47 mF/16 V
E2,5/5
LD1
LXHL−LH3C
LUX−STAR
R2
100 W Fusible
R RM7,5
TR1
UNI−EE16
EF16
U1
NCP1013ST65
SOT−223
ZD1
BZG03C150
SMA
ZD2
1.5SMC9.1AT3
SMC
Order number: Transformer for NCP101x LED Flasher
Manufacturer: P&V Elektronic
Mr. Josef Viktora
Kasejovice 389
335 44 Kasejovice
Czech Republic, Europe
e−mail: [email protected]
Tel./Fax: 371 595 412 / 371 595 280
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AND8224/D
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AND8224/D