Emergency Stop Switch (22-dia./25-dia.) A22E CSM_A22E_DS_E_15_4 Install in 22-dia. or 25-dia. Panel Cutout • Direct opening mechanism to open the circuit when the contact welds → . • Safety lock mechanism prevents operating errors. • Easy mounting and removal of Switch Blocks using a lever. • Mount three Switch Units in series to improve wiring efficiency (with non-lighted Switch Units, three Units can be mounted for multiple contacts). • Finger protection mechanism on Switch Unit provided as a standard feature. • Install using either round, or forked crimp terminals. • Oil-resistant to IP65 (non-lighted models)/IP65 (lighted models) • A lock plate is provided as a standard feature to ensure that the control box and switch are not easily separated. For the most recent information on models that have been certified for safety standards, refer to your OMRON website. Be sure to read the “Safety Precautions” on page 17. Model Number Structure Model Number Legend (Completely Assembled)........ Shipped as a set which includes the Operation Unit, Lamp (lighted models only), and Switch. L 3. Light Source Without Voltage Reduction Unit 1. Lighted/Non-lighted Code Description Code None Non-lighted L 24A M Lighted * * Lighted Emergency Stop Switches are available only for the medium (M). push-lock turn-reset models. Description Operating Voltage None Non-lighted 6A LED --- 01 5. Configuration 4. Contacts Code Description 12 VAC/VDC 24A 24 VAC/VDC Configuration 1NC None Switch only 11 1NO + 1NC B 02 2NC (1NC + 1NC) 12 1NO + 2NC (1NC + 1NC) 03 3NC (1NC + 1NC + 1NC) 6 VAC/VDC 12A Code 01 Switch with Integrated Control Box With Voltage Reduction Unit 2. Head Size Code Size MP Medium 40 dia. Small 30 dia. Medium 40 dia. Large 60 dia. S M L Description Push-pull Code Description Operating Voltage T1 LED T2 100 VAC 200 VAC Equipped with 24-VAC/DC LED. Push-lock turn-reset 1 A22E Ordering Information List of Models (Completely Assembled) Non-lighted Models (Without EMO/EMS Indication) Operating Appearance Contact Configuration 40-dia. head Medium Push-pull A22E-MP 30-dia. head Small Push-lock Turn-reset A22E-S 40-dia. head Medium Push-lock Turn-reset A22E-M 60-dia. head Large Push-lock Turn-reset A22E-L Set Model 1NC A22E-MP-01 1NO + 1NC A22E-MP-11 2NC (1NC + 1NC) A22E-MP-02 1NC A22E-S-01 * 1NO + 1NC A22E-S-11 * 2NC (1NC + 1NC) A22E-S-02 * 1NO + 2NC (1NC + 1NC) A22E-S12 * 3NC (1NC + 1NC + 1NC) A22E-S-03 * 1NC A22E-M-01 * 1NO + 1NC A22E-M-11 * 2NC (1NC + 1NC) A22E-M-02 * 1NO + 2NC (1NC + 1NC) A22E-M-12 * 3NC (1NC + 1NC + 1NC) A22E-M-03 * 1NC A22E-L-01 * 1NO + 1NC A22E-L-11 * 2NC (1NC + 1NC) A22E-L-02 * Color of cap Red * Models with Korean S-mark certification. Note: 1. Yellow cap models are also available (not for emergency stop use). Contact your OMRON representative. 2. The Operation Unit of A22E exept models with EMO/EMS indication is red. (The engraved mark is not white.) Non-lighted Models (With EMO/EMS Indication) Operating Appearance 40-dia. head Medium Push-lock Turn-reset With EMO Indication 40-dia. head Medium Push-lock Turn-reset With EMS Indication Contact Configuration Set Model 1NC A22E-M-01-EMO * 1NO + 1NC A22E-M-11-EMO * 2NC (1NC + 1NC) A22E-M-02-EMO * 1NO + 2NC (1NC + 1NC) A22E-M-12-EMO * 3NC (1NC + 1NC + 1NC) A22E-M-03-EMO * 1NC A22E-M-01-EMS * 1NO + 1NC A22E-M-11-EMS * 2NC (1NC + 1NC) A22E-M-02-EMS * 1NO + 2NC (1NC + 1NC) A22E-M-12-EMS * 3NC (1NC + 1NC + 1NC) A22E-M-03-EMS * Color of cap Red * Models with Korean S-mark certification. Note: The colors of switch blocks are the followings: 1NO: black 1NC: red The above illustration shows the 2NC (1NC + 1NC) classification. 2 A22E Lighted Models Operating Appearance Contact configuration 40-dia. head Push-lock Turn-reset without Voltage Reduction Unit A22E Lighting 1NC 1NO + 1NC 2NC (1NC + 1NC) 40-dia. head Push-lock Turn-reset with Voltage Reduction Unit A22E LED Push-lock turn-reset system Rated voltage Set Model 6 VAC/VDC A22EL-M-6A-01 * 12 VAC/VDC A22EL-M-12A-01 * 24 VAC/VDC A22EL-M-24A-01 * 6 VAC/VDC A22EL-M-6A-11 * 12 VAC/VDC A22EL-M-12A-11 * 24 VAC/VDC A22EL-M-24A-11 * 6 VAC/VDC A22EL-M-6A-02 * 12 VAC/VDC A22EL-M-12A-02 * 24 VAC/VDC A22EL-M-24A-02 * 100 VAC A22EL-M-T1-01 200 VAC A22EL-M-T2-01 100 VAC A22EL-M-T1-11 200 VAC A22EL-M-T2-11 100 VAC A22EL-M-T1-02 200 VAC A22EL-M-T2-02 Color of cap Red 1NC 1NO + 1NC 2NC (1NC + 1NC) * Models with Korean S-mark certification. Note: The Operation Unit of A22E exept models with EMO/EMS indication is red. (The engraved mark is not white.) Switch with Integrated Control Box Appearance Contact configuration Model 1NC A22E-M-01B * 1NO + 1NC A22E-M-11B * 2NC (1NC + 1NC) A22E-M-02B * * Models with Korean S-mark certification. 3 A22E Subassembled ...........The Operation Unit, Lamp, or Switch can be ordered separately. Use them in combination for models that are not available as assembled Units. These can also be used as inventory for maintenance parts. Non-lighted Lighted (without Voltage Reduction Unit) Operation Unit *1 Operation Unit *1 Operation Unit *1 Lamp Lamp Incandescent Switch *2 Lighted (with Voltage Reduction Unit) LED Switch (without Voltage Reduction Unit) LED Switch (with Voltage Reduction Unit) *1.The Operation Unit of A22E exept models with EMO/EMS indication is red. (The engraved mark is not white.) *2. Up to three Switch Units can be mounted for multiple contacts. 4 A22E Operation Units Non-lighted Sealing capability Function IP65 oil-resistant models Size Small (30 dia.) Medium (40 dia.) Large (60 dia.) A22E-MP Push-pull --- --- A22E-M A22E-S A22E-M-EMO A22E-L Push-lock, turn-reset A22E-M-EMS Lighted Sealing capability Function Size IP65 Medium (40 dia.) A22EL-M Push-lock, turn-reset Note: The Operation Unit of A22E exept models with EMO/EMS indication is red. (The engraved mark is not white.) 5 A22E Lamp LED Appearance LED light Rated voltage 6 VAC/VDC Red Model A22-6AR Standard 12 VAC/VDC A22-12AR 24 VAC/VDC A22-24AR Note: For voltage-reduction lighting, use the A22-24AR. Incandescent Appearance Rated voltage Model 6 VDC A22-5 14 VAC A22-12 28 VAC A22-24 130 VAC A22-H1 Switch (Standard Load) Without Voltage Reduction Unit Classification Non-lighted Lighted Appearance Switch Action Contacts For standard loads Momentary Momentary Model Model 1NC A22-01M 1NO + 1NC A22-11M A22L-01M A22L-11M 2NC (1NC + 1NC) A22-02M A22L-02M With Voltage Reduction Unit Classification Lighted (110 VAC) Lighted (220 VAC) Momentary Momentary Appearance Switch Action Contacts Model 1NC For standard loads A22L-01M-T1 Model A22L-01M-T2 1NO + 1NC A22L-11M-T1 A22L-11M-T2 2NC (1NC + 1NC) A22L-02M-T1 A22L-02M-T2 Note: When using with a Voltage Reduction Unit, use the A22-24AR. 6 A22E Accessories (Order Separately) Item Appearance 1NO Classification Model Standard load A22-10 Microload A22-10S Standard load A22-01 1NC Microload Switch Blocks A22-01S 2NO (1NO + 1NO), Standard load A22-20 one-piece Microload A22-20S 2NC (1NC + 1NC), one-piece Standard load A22-02 Microload Direct lighting Lamp Sockets Mounting Latches Voltagereduction lighting A22-02S Order Switch Blocks only when adding or replacing them. An A22Z-3003 Three-throw Spacer is required to mount three Non-lighted Switch Units. A22-TN 100 VAC A22-T1 200 VAC A22-T2 --- A22-3200 60-dia. black letters on yellow A22Z-3466-1 back-ground Legend Plates for Emergency Stop Remarks Provided as standard. Order Switch Blocks only when adding or replacing them. An A22Z-3003 Three-throw Spacer is required to mount three Non-lighted Switch Units. 90-dia. black letters on yellow A22Z-3476-1 back-ground Used when changing the lighting method. Provided as standard. Order Mounting Latches only when mounting Switch Blocks or Lamp Sockets that are purchased individually. “EMERGENCY STOP” is indicated on the plate. *2 60-dia. black letters on yellow A22Z-3466-2 back-ground “EMERGENCY OFF” is indicated on the plate. Hole Plug Round Can be plugged into pre-cut panel holes for future expansion. The color is black. Connectors Applicable cable diameter A22Z-3530 7 to 9 dia. A22Z-3500-1 9 to 11 dia. A22Z-3500-2 Plastic connector used to extend a cable from the Switch Box. 25-dia. Ring --- A22Z-R25 Can be fit into a 25-dia. hole in the panel. Since this is not attached to the main body, order separately. (Refer to page 15.) 30-dia. Resin Attachment --- A22Z-A30 Can be fit into a 30-dia. hole in the panel. (Refer to page 15.) Lock Plate --- A22Z-3380 Use to fix the lever on the Switch. Control Boxes (Enclosures) One hole, yellow box A22Z-B101Y Material: Polycarbonate resin *2 A22Z-B201Y Lock Ring Rounded shape A22Z-3360 The body is equipped with a Lock Fitting. This Lock Fitting is used when a more secure lock feature is required. Lamp Extractor --- A22Z-3901 Rubber tool used to replace Lamps easily Tightening Tool --- A22Z-3905 Tool used to tighten rings from the back of the panel and to attach caps to lighted models. A22Z-EG1 Provides SEMI-S2/SEMATECH Application Guide for SEMI-S2 compatibility. The SEMI-S2-compatible Shroud and legend plate for EMERGENCY OFF come as a set. Use with an A22E Emergency Stop Switch. (for emergency shutoff) *1 *2 E-stop Shroud for EMO, Yellow --- 7 A22E Item Appearance Classification Model Legend plate for EMERGENCY OFF is not included. E-stop Shroud for EMO, Yellow Remarks A22Z-EG10 Provides SEMI-S2/SEMATECH APPLICATION GUIDE FOR SEMI S2 compatibility. Use with an A22E with EMO indication. (for emergency off) *2 E-stop Shroud for EMS, White --- A22Z-EG1-W Provides SEMI-S2/SEMATECH Application Guide for SEMI-S2 compatibility. The SEMI-S2-compatible Shroud and legend plate for EMERGENCY STOP come as a set. Use with an A22E Emergency Stop Switch. (for emergency stop) *1*2 E-stop Shroud for EMS, White Legend plate for EMERGENCY STOP is not included. A22Z-EG10-W Provides SEMI-S2/SEMATECH APPLICATION GUIDE FOR SEMI S2 compatibility. Use with an A22E with EMS indication. (for emergency stop) *2 Spacer Unit is not included. A22Z-EG2 One Spacer Unit is included. A22Z-EG21 E-stop Shroud, Yellow Two Spacer Units are included. A22Z-EG22 E-stop Shroud for EMO, Yellow --- A22Z-EG3 SEMI-S2/SEMATECH Application Guide for SEMI S2-compatible Shroud. (for emergency shutoff) *1*2 Use together with an A22E Emergency Stop Switch. Provides SEMI-S2/SEMATECH Application Guide for SEMI-S2 compatibility. The SEMI-S2-compatible Shroud and legend plate for EMERGENCY OFF come as a set. Use with an A22E Emergency Stop Switch. (for emergency shutoff) *1 *2 *1. These Shrouds are for use with the equipment only that conforms to SEMI standards. Do not use them for any other applications (e.g. emergency stop switches for machines or devices such as Machine tools, Printing presses, Industrial machinery, etc). *2. The A22-B101Y cannot be used in combination with the A22Z-3476-1 and the A22Z-EG@. Note: 1. Accessories for A22Z-EG1: one “EMERGENCY OFF” label, two rubber washers, and one lock ring 2. Accessories for A22Z-EG10: one rubber washer and one lock ring (without label) Specifications Certified Standard Ratings Certified Standards • UL, cUL (File No.E41515) 6A at 220 VAC, 10 A at 110 VAC • TÜV (EN60947-5-1) (Low Voltage Directive) 3 A at 220 VAC • CCC (GB14048.5) 3 A at 240 VAC, 1.5 A at 24 VDC Certification body UL *1 Standards File No. Consult your OMRON representative for details. CQC (CCC) UL508, C22.2 No.14 EN60947-5-1, EN60947-5-5 (certified direct opening) GB14048.5 KOSHA *2 EN60947-5-1 TÜV SÜD E41515 2003010303070635 Consult your OMRON representative for details. Note: Only models with NC contacts have a direct opening mechanism. *1. UL-certification for CSA C22.2 No. 14 has been obtained. Certification has been obtained for the Switch Unit and the Lamp Socket. *2. Some models have been certified. Ratings Contacts (Standard Load) Rated carry current (A) 10 Rated voltage (V) AC15 (inductive load) 10 5 3 2 1 24 VAC 110 VAC 220 VAC 380 VAC 440 VAC 24 VDC 110 VDC --220 VDC 380 VDC Rated current (A) AC12 DC13 (resistive (inductive load) load) 10 10 6 --3 2 1.5 0.5 --0.2 0.1 DC12 (resistive load) Note: 1. Rated current values are determined according to the testing conditions. The above ratings were obtained by conducting tests under the following conditions. (1) Ambient temperature: 20°±2°C (2) Ambient humidity: 65±5% (3) Operating frequency: 20 operations/minute 2. Minimum applicable load: 10 mA at 5 VDC --- LED Indicators without Voltage Reduction Unit Rated voltage 10 2 0.6 0.2 Rated current 6 VAC/VDC 12 VAC/VDC 24 VAC/VDC Operating voltage 6 VAC/VDC±5% 8 mA 12 VAC/VDC±5% 24 VAC/VDC±5% 8 A22E Characteristics Type Emergency Stop Switches Item Allowable operating frequency Non-lighted model: A22E Mechanical 30 operations/minute *3 Electrical 30 operations/minute *3 Insulation resistance Dielectric strength 100 MΩ min. (at 500 VDC) Between terminals of same polarity 2,500 VAC, 50/60 Hz for 1 min Between each terminal and ground 2,500 VAC, 50/60 Hz for 1 min Vibration resistance *2 Shock resistance Durability Lighted model: A22EL 10 to 55 Hz, 1.5-mm double amplitude (within 1 ms) Destruction 1,000 m/s2 Malfunction *2 250 m/s2 max. Mechanical 300,000 operations min. *3 Electrical 300,000 operations min. *3 Ambient operating temperature *1 −20 to 70°C Ambient operating humidity 35% to 85% Ambient storage temperature −40 to 70°C Degree of protection IP65 (oil-resistant) *4 Electric shock protection class Class II PTI (tracking characteristic) 175 Degree of contamination 3 (EN60947-5-1) −20 to 55°C IP65 *4 *1. With no icing or condensation. *2. Malfunction within 1 ms. *3. Setting and resetting once is counted as one operation. *4. The degree of protection from the front of the panel. Structure and Nomenclature Operation Unit Color: Red Non-lighted Lighted Note: The Operation Unit of A22E exept models with EMO/EMS indication is red. (The engraved mark is not white.) Lamp Light source • LED Lamp • Incandescent Lamp ⎫ ⎪ ⎪ ⎪ ⎪ ⎬ ⎪ ⎪ ⎪ ⎪ ⎭ Switch Contact Ratings 10 A at 110 VAC (resistive load) 10 A at 24 VDC (resistive load) Lighting Method Non-lighted Lighted (without Voltage Reduction Unit) Lighted (with Voltage Reduction Unit) (The above figures are examples of the lighted model.) Lock Plate (Attached with the Operation Unit) (Refer to the Mounting the Lock Plate on page 17 for use.) 9 A22E Dimensions (Unit: mm) Non-lighted Models A22E-MP A22E-S Medium Push-pull (40-dia.) Small Push-lock, Turn-reset (30-dia.) 30 dia. 34 34 40 dia. 1.8 1.8 0.5 0.5 5.9 5.9 54.7 32 A22E-M A22E-L 2 2 1.5 Medium Push-lock, Turn-reset (40-dia.) 54.7 32 Large Push-lock, Turn-reset (60-dia.) 34 40 dia. 34 60 dia. 6.5 1.8 18.5 1.8 0.5 5.9 0.5 41.2 32 5.9 54.7 54.7 32 Note: The dimensions are the same as for EMO/EMS indication models. Lighted Models Switch dimensions when mounted to a DPST-NO (or 2NC (1NC + 1NC)) one-piece Switch Block A22EL-M 2 Medium Push-lock, Turn-reset (40-dia.) 1.5 2 24 44 34 40 dia. 57.8 72.7 6.5 1.8 18.5 0.5 32 Note: The operation unit is an example for the A22E-M. 5.9 41.2 54.7 Note: The Operation Unit of A22E exept models with EMO/EMS indication is red. (The engraved mark is not white.) 10 A22E Dimensions for Accessories Hole Plug Round A22Z-3530 30-dia. Resin Attachment A22Z-A30 6 6.1 3.8 20.5 34.7 dia. 2.8 30 dia. 1 13 22.2 dia. 2.5 55 12.5 19.2 dia. 8 dia. 11 dia. 8.5 dia. 30 dia. 20 4.5 90 Material: Chloroprene rubber Legend Plates for Emergency Stop A22Z-3476-1 (90 dia.) 2 A22Z-3466-2 (60 dia.) A22Z-3466-1 (60 dia.) 90 dia. 25 dia. Tightening Tool A22Z-3905 17.5 21.2 dia. Lamp Extractor A22Z-3901 60 dia. 60 dia. Black letters Black letter Black letters Yellow Yellow Yellow 22.2 dia. 22.2 dia. t1 22.2 dia. t1 t1 Lock Ring A22Z-3360 25-dia. Ring A22Z-R25 2 1 20.5 30 dia. 22 dia. 24.8 dia. 27 dia. 22.2 dia. 0.5 1.3 Material: NBR (black) 2.8 Material: Nickel plated on iron Lamp LED A22-6@, 12@, 24@ Incandescent Lamp A22-5, 12, 24, H1 20 ±1.5 10 ±1 dia. 9.5 dia. 10.6 dia. 28 max. Model indication BA9S/13 BA9S/13 Control Box A22Z-B101Y (1 hole) Cable Draw-out Hole (Top View) 4-4 × 38 tapping screw 0.3 22.1±0.1 dia. 56 68 36 2-R3 41 2.8±0.1 Mounting Hole Two, 21 dia. Side lead draw-out hole 4.3 6.3 10 (10 × 36) 0.6 depression 20.5±0.1 20 41 75 16±1 dia. (Side lead draw-out hole) 32 39 Two, mounting holes 69.5 11 A22E E-stop Shroud A22Z-EG1, A22Z-EG1-W,A22Z-EG10,A22Z-EG10-W 52.2 max. 38 75 63 75 min. (Determined by the height of the Switch surface in the lock position.) 2.8 90 dia. 78 dia. 20.5 Panel Cutout Dimensions 5R 22.3+0.4 0 24.2±0.2 30 40 1.7R +0.1 0 22.2 dia. 33 dia. Allowable panel thickness: 1 to 3 mm A22E-M Switch Unit Panel Note: 1. The dimensions of the Shroud conform to the specifications of the SEMATECH Application Guide for SEMI S2-93. 2. The Shroud is not provided with the Switch. 2.5 +0.5 −1.5 EMERGENCY OFF inscription plate (t=1) 8 Rubber packing (t=0.5) Sunken section, 0.2 “EMERGENCY STOP” is indicated on A22Z-EG1-W. Legend plate is not provided with A22Z-EG10 and A22Z-EG10-W. Switch guard Rubber packing (t=0.5) Mounting panel 2 1 Locking ring E-stop Shroud A22Z-EG2, A22Z-EG21, A22Z-EG22 105 dia. 98 dia. 3 35 12 79 dia. 2.8 20.6 M90 Detents inside (One on each side) 22.2 dia. 2R The number of spacers depends on the model A22Z-EG2 : No Spacer A22Z-EG21 : 1 Spacer A22Z-EG22 : 2 Spacers Mounting with Spacers With 1 Spacer Spacer Mounting a 1-pole Switch Unit * With 2 Spacers Mounting a 2-pole Switch Unit * Spacers 2NC (1NC + 1NC) One-piece Contact Unit Panel Cutout Dimensions +0.4 0 90.3 dia. NC Contact Unit Position of detent notch Position of detent notch +0.2 0 5.5 10 13 Panel 20 23 +0.2 0 95 Panel Panel Panel 88 max. 105 max. Note: 1. The dimensions of the Shroud conform to the specifications of the SEMATECH Application Guide for SEMI S2-93. 2. The Shroud is not provided with the Switch. 3. Tighten to a torque of 1.96 to 2.94 N⋅m. 4. The allowable panel thicknesses are as follows: Without Spacers: t=1.3 to 22.5 mm With 1 Spacer: t=1.3 to 12.5 mm With 2 Spacers: t=1.3 to 2.5 mm * These are the dimension from the front of the panel when the Switch Unit is attached. 12 A22E E-stop Shroud A22Z-EG3 52.2 max. 78 min. (Determined by the height of the Switch surface in the lock position.) 90 dia. C 71.2 max. 38 38 2.8 di a. 20.5 33 22.2 dia. 1-Pole Swich Unit 2-Pole Swich Unit Panel C Note: 1. The dimensions of the Shroud conform to the specifications of the SEMATECH Application Guide for SEMI S2-93. 2. The Shroud is not provided with the Switch. +0.5 Switch Mounting Dimension 2.5 -1.5 C-C Panel +0.5 Swith Mounting Dimension 2.5 -1.5 C-C Legend Plate (Provided with the Switch Guard) Rubber Packing (t=0.5, Rubber Packing) Panel Cutout Dimensions 22.3 dia.+0.4 0 Set model number A22Z-EG3 Portion A: Indented part E-Stop Shroud 24.2±0.2 1.7R +0.1 0 Rubber Packing (t=0.5, Rubber Packing) Allowable panel thickness: 1 to 3 mm Panel Portion B Locking Ring (Rubber Packing) Mounting Nut (Provided with the Operation Unit) 13 A22E Panel Cutouts 3.2+0.2 0 0.8R max. 24.1+0.4 0 22.3+0.4 0 dia. 25+0.5 0 dia. 22.3+0.4 0 dia. With Lock Fitting Without Lock Fitting A Lock Ring is provided as a standard feature. • When painting or coating the panel, make sure that the specified panel dimensions apply to the panel after painting or coating. • Use an A22Z-R25 Ring when mounting to a panel with a 25-mm diameter hole. Terminal Arrangement (Bottom View) Non-lighted (two contacts) Non-lilghted (three contacts) Lighted 10 20.7 10 LOC OPE N 16.7 Switch Blocks 16.7 22 M3.5 screws Switch Blocks Switch Blocks Lamp Socket Terminal Connection Terminal connection (BOTTOM VIEW) Type 1NO + 1NC 2NC (1NC + 1NC) 1NO + 2NC (1NC + 1NC) 3NC (1NC + 1NC + 1NC) 1 3 1 1 1 1 3 1 1 1 2 4 2 2 2 2 4 2 2 2 Non-lighted X1 1 Lighted without Voltage Reduction Unit X1 1 3 X 1 X 4 X2 2 X1 Lighted with Voltage Reduction Unit X2 2 3 1 X2 2 X1 X 2 1 1 X 4 2 X2 2 Note: The above terminal connection diagrams are examples for 1NO + 1NC and 2NC (1NC + 1NC). 14 A22E Installation Mounting to the Panel (1) Preparing the Panel (2) Mounting the Operation Unit on the Panel • The panel dimensions are shown below. • The panel thickness must be 1 to 5 mm. • Insert the Operation Unit from the front surface of the panel, insert the Lock Ring and the mounting Ring from the terminal side, then tighten the Ring. Before tightening, check that the rubber washer is present between the Operation Unit and the panel. • Align the Lock Ring with the groove in the casing, then insert the Lock Ring so that its edge is located on the panel side. • Tighten the mounting nut at a torque of 0.98 to 1.96 N·m. • When using a Lock Ring, replace with the supplied Lock Ring, insert the projecting part into the lock slot, and then tighten the mounting Ring. 0.8R max. +0.2 0 3.2 +0.4 0 24.1 Hold here +0.4 22.3 0 dia. With Lock Ring +0.4 0 22.3 Rubber washer Mounting Ring +0.5 25 0 dia. dia. Without Lock Ring Panel Projecting part • Always use a 25-mm-dia. Lock Ring for a 25-mm-dia. hole. IP65 degree of protection will be lost if the 25-mm-dia. Lock Ring is not used because of the larger size of a 25-mm-dia. hole. • When painting or coating the panel, make sure that the specified panel dimensions apply to the panel after painting or coating. (3) Mounting the Switch on the Operation Unit • Insert the Operation Unit into the Switch Unit, aligning the arrow mark inscribed on the Case with the lever on the Switch Blocks, then move the lever in the direction indicated by the arrow in the following figure. Lever Arrow mark Operation Unit Lock Ring Panel 1. When the panel cutout dimension is 2. When the panel cutout 25 dia., remove the supplied rubber dimension is 30 dia., use resin washer and mount the 25-dia. Ring attachment A22Z-A30. Since it as shown below. (Since the A22Zis not attached to the main R25 is not attached to the main body, body, order separately. order separately.) When using a Legend Plate (sold separately), do not remove the rubber washer. Operation Unit Rubber washer (mounted to Operation Unit) When not using a Legend Plate, remove the rubber washer. (4) Removing the Switch • Move the lever in the direction indicated by the arrow in the following figure, then pull the Operation Unit or the Switch Blocks. Since the lever has a hole with an inside diameter of 6.5 mm, the lever can be moved in the specified direction by inserting a screwdriver into the hole and then moving the screwdriver. Lock Ring 22 dia. (If required) Legend Plates for Emergency Stop (sold separately) 25-dia. Ring (A22Z-R25) 22.3 dia. 0.5 1.3 25 dia. Screwdriver Operation Unit Rubber washer (mounted to Operation Unit) 30-dia. Resin Attachment (A22Z-A30) Rubber washer (included) Mounting panel Lock Ring Mounting Ring 25 dia. Panel 22.3 dia. Lock Ring Mounting Ring 15 A22E Assembling the Cap Emergency Stop Switch • Insert the protrusion of the Tightening Wrench (A22Z-3905) into the Cap slot and then turn to remove the Cap. Cap slot Protrusion Installing/Replacing the Lamp (1) Installing/Replacing from the Panel Surface • Insert the Lamp Extractor (A22Z-3901) into the lamp, then rotate the Extractor while pressing it. (2) Installing/Replacing on the Switch • Grip the indicator with your fingers, then rotate the indicator while pressing it against the Switch. Control Box (Enclosure) (1) Mounting the Switch (2) Creating a Cable Port Hole The Standard-size Legend Plate Frame can be mounted. Mount the Frame as shown in the following diagram. Mount the Switch in the same way as for an ordinary panel. Place the tip of a screwdriver on the surface where the cable port hole is to be created with the cover attached and strike the screwdriver to punch a hole. Attempts to punch a hole on the other side of the case will damage the Box. (3) Securing the Connector Cable 1. Insert the connector into the cable port hole in the Box and secure with the Mounting Ring inside the box. 2. Pass the tightening cap through the cable, insert the cable into the connector, and tighten the tightening cap to secure the cable. Rubber washer Mounting RIng Connector Snap-in Legend Plate Tightening cap Cable Inside Box Outside Cable diameter Connector 7 to 9 dia. A22Z-3500-1 9 to 11 dia. A22Z-3500-2 16 A22E Installing/Removing the Switch Blocks (1) Installing the Switch Blocks (2) Removing the Switch Blocks Wiring • Hook the small protrusion on the Mounting Latch into the groove on the other side of the lever, then push up the Switch Block in the direction indicated by the arrow in the figure below. • Insert a screwdriver between the Mounting Latch and the Switch Block, then push down the screwdriver in the direction indicated by the arrow in the following figure. • Loosen the terminal screw from the Switch Unit until it completely comes off the groove, insert a screwdriver as shown in the following figure, then push up the washer in the direction indicated by the arrow to temporarily secure it. Now, a round crimp terminal can be connected. After inserting the terminal, tighten the screws to complete wiring. Lever Washer Mounting Latch Screwdriver Screw Protrusion Screwdriver Switch block Use either of the following screwdrivers. Flat-head screwdriver Phillips screwdriver 3 to 6 mm 3 to 6 mm dia. Safety Precautions Be sure to read the precautions for All PushButton Switches in the website at:http://www.ia.omron.com/. Indication and Meaning for Safe Use CAUTION Precautions for Safe Use Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or in property damage. Supplementary comments on what to do or avoid doing, to use the product safely. !CAUTION Do not apply a voltage exceeding the rated voltage across the incandescent lamp terminals. The lamp may be destroyed and the operation unit may fly out. If the Operation Unit is separated from the Socket Unit, the equipment will not stop, creating a hazardous condition. Secure the lever on the Socket Unit by using the A22Z-3380 Lock Plate so that the Operation Unit cannot be easily separated from the Socket Unit. (Refer to “Mounting the Lock Plate” at the right.) Precautions for Correct Use Mounting • Always make sure that the power is turned OFF before wiring the Switch. Also, do not touch the terminals or other current-carrying ports while power is being supplied. Electric shock may occur. • Do not tighten the mounting ring more than necessary using tools such as pointed-nose pliers. Doing so will damage the mounting ring. The tightening torque is 0.98 to 1.96 N·m. • Recommended panel thickness: 1 to 5 mm. • When mounting the caps after changing the LED or the caps, tighten the caps at a tightening torque of 0.49 tp 0.78 N·m. Mounting the Lock Plate 1. Confirm that the lever on the Mounting Latch is on the side where the Operation Unit is secured and then insert the protrusion on the Lock Plate into the hole in the lever on the Mounting Latch. 2. Press the hole on the Lock Plate onto the protrusion on the Mounting Latch until it clicks into place. Lever Lock Plate 2 1 Operation Unit Mounting Latch 17 A22E Using the Microload • Terminal screws must be Phillips or slotted M3.5 screws with a square washer. • The tightening torque is 1.08 to 1.27 N·m. • Single wires, stranded wires, and crimp terminals can be connected to the Switch. • Applicable Wiring Materials: Twisted strands: 2 mm2 max. Solid wire: 1.6 mm dia. max. Naked Crimp Terminals 8 mm max. 16.0 mm max. Crimp Terminals with Insulating Sheaths 16.0 mm max. 8 mm max. 20.2 mm max. 8 mm dia. max. Contact failure may occur if a Switch designed for a standard load is used to switch a microload. Use Switches within the application ranges shown in the following graph. Even within the application range, insert a contact protection circuit, if necessary, to prevent the reduction of life expectancy due to extreme wear on the contacts caused by loads where inrush current occurs when the contact is opened and closed. The minimum applicable load is the N-level reference value. This value indicates the malfunction reference level for the reliability level of 60% (λ 60) (conforming to JIS C5003). The equation, λ 60 = 0.5 x 10−6/time indicates that the estimated malfunction rate is less than 1/2,000,000 with a reliability level of 60%. Voltage (V) Wiring 8 mm dia. max. 0.16 mA 100 mA 1.6 mA 30 24 20.2 mm max. Microload area • After wiring the Switch, maintain an appropriate clearance and creepage distance. 12 Invalid area Operating Environment • The IP65 model is designed with a protective structure so that it will not sustain damage if it is subjected to water from any direction to the front of the panel. • The Switch is intended for indoor use only. Using the Switch outdoor may cause it to fail. LEDs • The LED current-limiting resistor is built-in, so internal resistance is not required. • If commercially available LEDs are used, select the ones that meet the following conditions: Base: BA9S/13 Overall length: 26 mm max. Power consumption: 2.6 W max. When DC-specific LEDs are used, wire the Switch so that the X1 terminal is positive. • Mis-lighting of the LED The LED lights with approx. 0.1 mA or less of micro-current. Take a countermeasure like adding a resistor to prevent mis-lighting in parallel to the LED. The micro-current varies with the machine (leak current or stray capacity between cables, etc.). Select resistance value and allowable power consumption that meet the actual current. Area of use Standard load area 5 0 0.1 1 mA 10 mA 1 10 100 1,000 Current (mA) Others • If the panel is to be coated, make sure that the panel meets the specified dimensions after coating. • Due to the structure of the Switch, severe shock or vibration may cause malfunctions or damage to the Switch. Also, most Switches are made from resin and will be damaged if they come into contact with sharp objects. Particularly scratches on the Operation Unit may create visual and operational obtrusions. Handle the Switches with care, and do not throw or drop them. Do not allow the Switch to drop and hit the floor. (Circuit example) In case of using 24 VAC/VDC, Direct lighting X1 LED lamp R:10kΩ (1W) Bleeder resistor Do not place or drop heavy objects on the Switch. X2 Do not operate the Switch with hard or sharp objects. Hammer Screwdriver 18 Terms and Conditions Agreement Read and understand this catalog. Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or comments. Warranties. (a) Exclusive Warranty. Omron’s exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron (or such other period expressed in writing by Omron). Omron disclaims all other warranties, express or implied. (b) Limitations. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS. BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Products or otherwise of any intellectual property right. (c) Buyer Remedy. Omron’s sole obligation hereunder shall be, at Omron’s election, to (i) replace (in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof) the non-complying Product, (ii) repair the non-complying Product, or (iii) repay or credit Buyer an amount equal to the purchase price of the non-complying Product; provided that in no event shall Omron be responsible for warranty, repair, indemnity or any other claims or expenses regarding the Products unless Omron’s analysis confirms that the Products were properly handled, stored, installed and maintained and not subject to contamination, abuse, misuse or inappropriate modification. Return of any Products by Buyer must be approved in writing by Omron before shipment. Omron Companies shall not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or electronic components, circuits, system assemblies or any other materials or substances or environments. Any advice, recommendations or information given orally or in writing, are not to be construed as an amendment or addition to the above warranty. See http://www.omron.com/global/ or contact your Omron representative for published information. Limitation on Liability; Etc. OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY, NEGLIGENCE OR STRICT LIABILITY. Further, in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted. Suitability of Use. Omron Companies shall not be responsible for conformity with any standards, codes or regulations which apply to the combination of the Product in the Buyer’s application or use of the Product. At Buyer’s request, Omron will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself is not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine, system, or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer’s application, product or system. Buyer shall take application responsibility in all cases. NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT(S) IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. Programmable Products. Omron Companies shall not be responsible for the user’s programming of a programmable Product, or any consequence thereof. Performance Data. Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Omron’s test conditions, and the user must correlate it to actual application requirements. Actual performance is subject to the Omron’s Warranty and Limitations of Liability. Change in Specifications. Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change part numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers may be assigned to fix or establish key specifications for your application. Please consult with your Omron’s representative at any time to confirm actual specifications of purchased Product. Errors and Omissions. Information presented by Omron Companies has been checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors or omissions. 2016.3 In the interest of product improvement, specifications are subject to change without notice. OMRON Corporation Industrial Automation Company http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2016 All Right Reserved.