Pushbutton Switch (Cylindrical 22/25-dia.) A22 CSM_A22_DS_E_8_3 Install in 22-dia. or 25-dia. Panel Cutout (When Using a Ring) • Lever for easily mounting and removing the Switch Unit. • Increase wiring efficiency with three-row mounting of Switch Blocks. • Finger protection mechanism on Switch Unit provided as a standard feature. • Use 25-dia. ring to install in 25-dia. panel cutouts. • Mounted using either open-type (fork-type) or closed-type (round-type) crimp terminals. • IP65 oil resistance (non-lighted models) IP65 (lighted models) Refer to Safety Precautions for All Pushbutton Switches/ Indicators and Safety Precautions on page 23. List of Models Non-lighted Pushbutton Switches Appearance Lighted Pushbutton Switches Model number Appearance Model number Projected A22-C A22-T Guard A22-D Full guard A22-G Mushroom Small (30 dia.) Half guard A22-H A22-F Projected Model number Projected A22L-T Full guard A22L-G A22-S Half guard A22L-H A22-M Projected A22L-C Guard A22L-D Mushroom Medium (40 dia.) Round Square Mushroom Round Square Flat Appearance 1 A22 Model Number Structure Model Number Legend ..... Shipped as a set which includes the Pushbutton, Lamp (lighted type only), and Switch. For information on combinations, refer to Ordering Information on pages 3 to 6. (1) (2) (3) (4) (5) (6) A22 L - T R - 12A - 10 M (1) Type Code Description No Non-lighted symbol L Lighted (2) Flange Shape Non-lighted (3) Illumination Color Code Description F Flat T Projected Round Full-guard G H Half-guard C Projected Square Full-guard D Mushroom S Small (30 dia.) Round Mushroom M Medium (40 dia.) Lighted Code Description T Projection G Round Full-guard H Half-guard C Projection Square Full-guard D Code R G Y W A B Description Red Green Yellow White Blue Black* * For non-lighted type only (4) Light Source (5) Contacts Without Voltage Reduction Unit Code Description Code Operating Voltage No Non-lighted symbol 6 VAC/VDC 6A 12A 12 VAC/VDC LED 24A 24 VAC/VDC 5 5 VAC/VDC Incan12 descent 12 VAC/VDC lamp 24 24 VAC/VDC With Voltage Reduction Unit Code T1 T2 Operating Voltage 100 VAC LED 200 VAC Note: LED incorporates the 24-VAC/ VDC type. 10 01 11 20 02 SPST-NO SPST-NC SPST-NO + SPST-NC DPST-NO DPST-NC Note: 1. The contact ratings are for standard loads. For microloads, select from the accessories on page 10. 2. Refer to page 13 for contact ratings. (6) Switch Action Code Description M Momentary A Alternate Note: 1. Momentary operation: Self-resetting 2. Alternate operation: Self-holding The Socket Unit holds and the Operation Unit resets. ■ Specifications: See pages 13 to 14. ■ Precautions for correct use: Refer to page 23. ■ Dimensions: Refer to page16. ■ Accessories and tools: See pages 10 to 12. 2 A22 Ordering Information Completely Assembled........ Shipped as a set which includes the Pushbutton, Lamp (lighted type only), and Switch. Non-lighted (Round Type) Operation Appearance Round/Flat type A22-F Round/Projection type A22-T Output Round/Half-guard type A22-H Round/Small-size Mushroom type (30-dia. head) A22-S Alternate operation (self-holding) Set SPST-NO A22-F@-10M A22-F@-10A SPST-NC A22-F@-01M A22-F@-01A SPST-NO + SPST-NC A22-F@-11M A22-F@-11A DPST-NO A22-F@-20M A22-F@-20A DPST-NC A22-F@-02M A22-F@-02A SPST-NO A22-T@-10M A22-T@-10A SPST-NC A22-T@-01M A22-T@-01A SPST-NO + SPST-NC A22-T@-11M A22-T@-11A SPST-NO + SPST-NO A22-T@-20M A22-T@-20A A22-T@-02M A22-T@-02A SPST-NC + SPST-NC Round/Full-guard type A22-G Momentary operation (self-resetting) Set SPST-NO A22-G@-10M A22-G@-10A SPST-NC A22-G@-01M A22-G@-01A SPST-NO + SPST-NC A22-G@-11M A22-G@-11A SPST-NO + SPST-NO A22-G@-20M A22-G@-20A SPST-NC + SPST-NC A22-G@-02M A22-G@-02A SPST-NO A22-H@-10M A22-H@-10A SPST-NC A22-H@-01M A22-H@-01A SPST-NO + SPST-NC A22-H@-11M A22-H@-11A SPST-NO + SPST-NO A22-H@-20M A22-H@-20A SPST-NC + SPST-NC A22-H@-02M A22-H@-02A SPST-NO A22-S@-10M SPST-NC A22-S@-01M SPST-NO + SPST-NC A22-S@-11M Illumination color R (red) Y (yellow) G (green) W (white) A (blue) B (black) SPST-NO + SPST-NO A22-S@-20M Round/Medium-size Mushroom type (40-dia head) A22-M SPST-NC + SPST-NC A22-S@-02M SPST-NO A22-M@-10M SPST-NC A22-M@-01M SPST-NO + SPST-NC A22-M@-11M --- SPST-NO + SPST-NO A22-M@-20M SPST-NC + SPST-NC A22-M@-02M Note: The contact ratings are for standard loads. Non-lighted (Square Type) Operation Appearance Square/Projection type A22-C Square/Guard type A22-D Output Momentary operation (self-resetting) Set Alternate operation (self-holding) Set SPST-NO A22-C@-10M A22-C@-10A SPST-NC A22-C@-01M A22-C@-01A SPST-NO + SPST-NC A22-C@-11M A22-C@-11A SPST-NO + SPST-NO A22-C@-20M A22-C@-20A SPST-NC + SPST-NC A22-C@-02M A22-C@-02A SPST-NO A22-D@-10M A22-D@-10A SPST-NC A22-D@-01M A22-D@-01A SPST-NO + SPST-NC A22-D@-11M A22-D@-11A SPST-NO + SPST-NO A22-D@-20M A22-D@-20A A22-D@-02M A22-D@-02A SPST-NC + SPST-NC Illumination color R (red) Y (yellow) G (green) W (white) A (blue) B (black) Note: The contact ratings are for standard loads. Individual models: Refer to pages 7 to 9. ■ Specifications: See pages 13 to 14. ■ Dimensions: Refer to page 16. (The Pushbutton, Lamp, and Switch can be ordered ■ Accessories and tools: See pages 10 to 12. 3 A22 Ordering Information Completely Assembled ........ Shipped as a set which includes the Pushbutton, Lamp (lighted type only), and Switch. Lighted (Round Type) Momentary operation (self-resetting) Lighting Operating voltage Set 6 VAC/VDC A22L-T@-6A-10M 12 VAC/VDC A22L-T@-12A-10M 24 VAC/VDC A22L-T@-24A-10M 6 VAC/VDC A22L-T@-6A-01M 12 VAC/VDC A22L-T@-12A-01M 24 VAC/VDC A22L-T@-24A-01M 6 VAC/VDC A22L-T@-6A-11M 12 VAC/VDC A22L-T@-12A-11M 24 VAC/VDC A22L-T@-24A-11M 6 VAC/VDC A22L-T@-6A-20M 12 VAC/VDC A22L-T@-12A-20M 24 VAC/VDC A22L-T@-24A-20M LED 6 VAC/VDC A22L-T@-6A-02M 12 VAC/VDC A22L-T@-12A-02M 24 VAC/VDC A22L-T@-24A-02M 100 VAC A22L-T@-T1-10M 200 VAC A22L-T@-T2-10M 100 VAC A22L-T@-T1-01M 200 VAC A22L-T@-T2-01M 100 VAC A22L-T@-T1-11M 200 VAC A22L-T@-T2-11M 100 VAC A22L-T@-T1-20M 200 VAC A22L-T@-T2-20M 100 VAC A22L-T@-T1-02M 200 VAC A22L-T@-T2-02M Alternate operation (self-holding) Set A22L-T@-6A-10A A22L-T@-12A-10A A22L-T@-24A-10A A22L-T@-6A-01A A22L-T@-12A-01A A22L-T@-24A-01A A22L-T@-6A-11A A22L-T@-12A-11A A22L-T@-24A-11A A22L-T@-6A-20A A22L-T@-12A-20A A22L-T@-24A-20A A22L-T@-6A-02A A22L-T@-12A-02A A22L-T@-24A-02A A22L-T@-T1-10A A22L-T@-T2-10A A22L-T@-T1-01A A22L-T@-T2-01A A22L-T@-T1-11A A22L-T@-T2-11A A22L-T@-T1-20A A22L-T@-T2-20A A22L-T@-T1-02A A22L-T@-T2-02A Momentary operation (self-resetting) Lighting Operating voltage Set Alternate operation (self-holding) Set Operation Appearance Output Round/Projection type LED lighting SPST-NO (without Voltage Reduction Unit) A22L-T SPST-NC SPST-NO + SPST-NC SPST-NO + SPST-NO SPST-NC + SPST-NC Round/Projection type LED voltage-reduction lighting (with Voltage Reduction Unit) A22L-T SPST-NO SPST-NC SPST-NO + SPST-NC SPST-NO + SPST-NO SPST-NC + SPST-NC Illumination color R (red) Y (yellow) G (green) W (white) A (blue) Note: The contact ratings are for standard loads. Operation Appearance Output Round/Half-guard type SPST-NO LED lighting (without Voltage Reduction Unit) SPST-NC A22L-H SPST-NO + SPST-NC SPST-NO + SPST-NO SPST-NC + SPST-NC Round/Half-guard type LED voltage-reduction lighting (with Voltage Reduction Unit) A22L-H 24 VAC/VDC LED SPST-NO SPST-NC SPST-NO + SPST-NC SPST-NO + SPST-NO SPST-NC + SPST-NC 100 VAC 200 VAC 100 VAC 200 VAC 100 VAC 200 VAC 100 VAC 200 VAC 100 VAC 200 VAC A22L-H@-24A-10M A22L-H@-24A-10A A22L-H@-24A-01M A22L-H@-24A-01A A22L-H@-24A-11M A22L-H@-24A-11A A22L-H@-24A-20M A22L-H@-24A-20A A22L-H@-24A-02M A22L-H@-24A-02A A22L-H@-T1-10M A22L-H@-T2-10M A22L-H@-T1-01M A22L-H@-T2-01M A22L-H@-T1-11M A22L-H@-T2-11M A22L-H@-T1-20M A22L-H@-T2-20M A22L-H@-T1-02M A22L-H@-T2-02M A22L-H@-T1-10A A22L-H@-T2-10A A22L-H@-T1-01A A22L-H@-T2-01A A22L-H@-T1-11A A22L-H@-T2-11A A22L-H@-T1-20A A22L-H@-T2-20A A22L-H@-T1-02A A22L-H@-T2-02A Illumination color R (red) Y (yellow) G (green) W (white) A (blue) Note: The contact ratings are for standard loads. Individual models: Refer to pages 7 to 9. ■ Specifications and dimensions: See pages 13 to 16. (The Pushbutton, Lamp, and Switch can be ordered separately.) ■ Accessories and tools: See pages 10 to 12. 4 A22 Ordering Information Completely Assembled........ Shipped as a set which includes the Pushbutton, Lamp (lighted type only), and Switch. Lighted (Round Type) Momentary operation (self-resetting) Lighting Operating voltage Set 6 VAC/VDC A22L-G@-6A-10M 12 VAC/VDC A22L-G@-12A-10M 24 VAC/VDC A22L-G@-24A-10M 6 VAC/VDC A22L-G@-6A-01M 12 VAC/VDC A22L-G@-12A-01M 24 VAC/VDC A22L-G@-24A-01M 6 VAC/VDC A22L-G@-6A-11M 12 VAC/VDC A22L-G@-12A-11M 24 VAC/VDC A22L-G@-24A-11M 6 VAC/VDC A22L-G@-6A-20M 12 VAC/VDC A22L-G@-12A-20M 24 VAC/VDC A22L-G@-24A-20M LED 6 VAC/VDC A22L-G@-6A-02M 12 VAC/VDC A22L-G@-12A-02M 24 VAC/VDC A22L-G@-24A-02M 100 VAC A22L-G@-T1-10M 200 VAC A22L-G@-T2-10M 100 VAC A22L-G@-T1-01M 200 VAC A22L-G@-T2-01M 100 VAC A22L-G@-T1-11M 200 VAC A22L-G@-T2-11M 100 VAC A22L-G@-T1-20M 200 VAC A22L-G@-T2-20M 100 VAC A22L-G@-T1-02M 200 VAC A22L-G@-T2-02M Operation Appearance Output Round/Full-guard type LED lighting SPST-NO (without Voltage Reduction Unit) A22L-G SPST-NC SPST-NO + SPST-NC SPST-NO + SPST-NO SPST-NC + SPST-NC Round/Full-guard type LED voltage-reduction lighting (with Voltage Reduction Unit) A22L-G SPST-NO SPST-NC SPST-NO + SPST-NC SPST-NO + SPST-NO SPST-NC + SPST-NC Alternate operation (self-holding) Set A22L-G@-6A-10A A22L-G@-12A-10A A22L-G@-24A-10A A22L-G@-6A-01A A22L-G@-12A-01A A22L-G@-24A-01A A22L-G@-6A-11A A22L-G@-12A-11A A22L-G@-24A-11A A22L-G@-6A-20A A22L-G@-12A-20A A22L-G@-24A-20A A22L-G@-6A-02A A22L-G@-12A-02A A22L-G@-24A-02A A22L-G@-T1-10A A22L-G@-T2-10A A22L-G@-T1-01A A22L-G@-T2-01A A22L-G@-T1-11A A22L-G@-T2-11A A22L-G@-T1-20A A22L-G@-T2-20A A22L-G@-T1-02A A22L-G@-T2-02A Illumination color R (red) Y (yellow) G (green) W (white) A (blue) Note: The contact ratings are for standard loads. Individual models: Refer to pages 7 to 9. ■ Specifications and dimensions: Refer to pages 13 to 16. (The Pushbutton, Lamp, and Switch can be ordered separately.) ■ Accessories and tools: See pages 10 to 12. 5 A22 Ordering Information Completely Assembled ........ Shipped as a set which includes the Pushbutton, Lamp (lighted type only), and Switch. Lighted (Square Type) Momentary operation (self-resetting) Lighting Operating voltage Set Operation Appearance Output Square/Projection type SPST-NO LED lighting (without Voltage Reduction Unit) SPST-NC A22L-C SPST-NO + SPST-NC SPST-NO + SPST-NO SPST-NC + SPST-NC Square/Projection type LED voltage-reduction lighting SPST-NO (with Voltage Reduction Unit) A22L-C SPST-NC 24 VAC/VDC LED SPST-NO + SPST-NC SPST-NO + SPST-NO SPST-NC + SPST-NC 100 VAC 200 VAC 100 VAC 200 VAC 100 VAC 200 VAC 100 VAC 200 VAC 100 VAC 200 VAC Alternate operation (self-holding) Set A22L-C@-24A-10M A22L-C@-24A-10A A22L-C@-24A-01M A22L-C@-24A-01A A22L-C@-24A-11M A22L-C@-24A-11A A22L-C@-24A-20M A22L-C@-24A-20A A22L-C@-24A-02M A22L-C@-24A-02A A22L-C@-T1-10M A22L-C@-T2-10M A22L-C@-T1-01M A22L-C@-T2-01M A22L-C@-T1-11M A22L-C@-T2-11M A22L-C@-T1-20M A22L-C@-T2-20M A22L-C@-T1-02M A22L-C@-T2-02M A22L-C@-T1-10A A22L-C@-T2-10A A22L-C@-T1-01A A22L-C@-T2-01A A22L-C@-T1-11A A22L-C@-T2-11A A22L-C@-T1-20A A22L-C@-T2-20A A22L-C@-T1-02A A22L-C@-T2-02A Illumination color R (red) Y (yellow) G (green) W (white) A (blue) Note: The contact ratings are for standard loads. Momentary operation (self-resetting) Lighting Operating voltage Set Operation Appearance Output Square/Full-guard type SPST-NO LED lighting (without Voltage Reduction Unit) A22L-D SPST-NC A22L-D@-24A-10M A22L-D@-24A-10A A22L-D@-24A-01M A22L-D@-24A-01A A22L-D@-24A-11M A22L-D@-24A-11A SPST-NO + SPST-NO A22L-D@-24A-20M A22L-D@-24A-20A SPST-NC + SPST-NC A22L-D@-24A-02M A22L-D@-24A-02A A22L-D@-T1-10M A22L-D@-T2-10M A22L-D@-T1-01M A22L-D@-T2-01M A22L-D@-T1-11M A22L-D@-T2-11M A22L-D@-T1-20M A22L-D@-T2-20M A22L-D@-T1-02M A22L-D@-T2-02M A22L-D@-T1-10A A22L-D@-T2-10A A22L-D@-T1-01A A22L-D@-T2-01A A22L-D@-T1-11A A22L-D@-T2-11A A22L-D@-T1-20A A22L-D@-T2-20A A22L-D@-T1-02A A22L-D@-T2-02A SPST-NO + SPST-NC Square/Full-guard type LED voltage-reduction lighting (with Voltage Reduction Unit) A22L-D Alternate operation (self-holding) Set SPST-NO SPST-NC SPST-NO + SPST-NC SPST-NO + SPST-NO SPST-NC + SPST-NC 24 VAC/VDC LED 100 VAC 200 VAC 100 VAC 200 VAC 100 VAC 200 VAC 100 VAC 200 VAC 100 VAC 200 VAC Illumination color R (red) Y (yellow) G (green) W (white) A (blue) Note: The contact ratings are for standard loads. Individual models: Refer to pages 7 to 9. ■ Specifications and dimensions: See pages 13 to 16. (The Pushbutton, Lamp, and Switch can be ordered separately.) ■ Accessories and tools: See pages 10 to 12. 6 A22 Ordering Information Subassembled .......................The Pushbutton, Lamp, or Switch can be ordered separately. Use them in combination for models that are not available as assembled Units. These can also be used as inventory for maintenance parts. Non-lighted Models Pushbutton Lighted Models (without Voltage Reduction Unit) Pushbutton Pushbutton Lamp Lamp Incandescent lamp Switch Ordering set combinations: Refer to pages 3 to 6. Lighted Models (with Voltage Reduction Unit) LED Switch (without Voltage Reduction Unit) LED Switch (with Voltage Reduction Unit) ■ Specifications and dimensions: See pages 13 to 16. ■ Accessories and tools: See pages 10 to 12. 7 A22 Ordering Information Subassembled ....................... The Pushbutton, Lamp, or Switch can be ordered separately. Use them in combination for models that are not available as assembled Units. These can also be used as inventory for maintenance parts. Pushbutton Non-lighted Sealing IP65 oil-resistant models Projection type Full-guard type Flat type Half-guard type Appearance Color Red Green Yellow White Blue Black Model Model Model A22-FR A22-FG A22-FY A22-FW A22-FA A22-FB A22-TR A22-TG A22-TY A22-TW A22-TA A22-TB Round/Mushroom type (30-dia. head) IP65 oil-resistant models Round/Mushroom type Square/Projection type (40-dia. head) Sealing A22-GR A22-GG A22-GY A22-GW A22-GA A22-GB Model A22-HR A22-HG A22-HY A22-HW A22-HA A22-HB Square/Full-guard type Appearance Color Red Green Yellow White Blue Black Model Model A22-SR A22-SG A22-SY A22-SW A22-SA A22-SB A22-MR A22-MG A22-MY A22-MW A22-MA A22-MB Model A22-CR A22-CG A22-CY A22-CW A22-CA A22-CB Model A22-DR A22-DG A22-DY A22-DW A22-DA A22-DB Lighted Sealing IP65 Full-guard type Projection type Half-guard type Appearance Color Red Green Yellow White Blue Model Model A22L-TR A22L-TG A22L-TY A22L-TW A22L-TA Model A22L-GR A22L-GG A22L-GY A22L-GW A22L-GA A22L-HR A22L-HG A22L-HY A22L-HW A22L-HA Note: Common to incandescent lamps and LED lamps. Sealing IP65 Square/Projection type Square/Full-guard type Appearance Color Red Green Yellow White Blue Model A22L-CR A22L-CG A22L-CY A22L-CW A22L-CA Model A22L-DR A22L-DG A22L-DY A22L-DW A22L-DA Ordering set combinations: Refer to pages 3 to 6. ■ Specifications and dimensions: See pages 13 to 16. ■ Accessories and tools: See pages 10 to 12. 8 A22 Ordering Information Subassembled .......................The Pushbutton, Lamp, or Switch can be ordered separately. Use them in combination for models that are not available as assembled Units. These can also be used as inventory for maintenance parts. Lamp LED Lamp Appearance AC and DC Operating voltage LED Color Red Green Yellow *2 Blue 6 VAC/VDC Model A22-6AR A22-6AG A22-6AY A22-6AA 12 VAC/VDC Model A22-12AR A22-12AG A22-12AY A22-12AA 24 VAC/VDC Model A22-24AR A22-24AG A22-24AY A22-24AA *1. For voltage-reduction lighting, use the A22-24A@. Only 24-V LED lamps can be used. *2. Used when the Pushbutton color is yellow or white. Incandescent Lamp Appearance Operating voltage 5 VAC/VDC A22-5 12 VAC/VDC A22-12 24 VAC/VDC A22-24 Switch (Standard Load) No Voltage Reduction Unit Classification Non-lighted Lighted Appearance Operation Contacts Standard load Momentary Model SPST-NO A22-10M SPST-NC A22-01M SPST-NO + SPST-NC A22-11M SPST-NO + SPST-NO A22-20M SPST-NC + SPST-NC A22-02M Alternate Model A22-10A A22-01A A22-11A A22-20A A22-02A Momentary Model A22L-10M A22L-01M A22L-11M A22L-20M A22L-02M Alternate Model A22L-10A A22L-01A A22L-11A A22L-20A A22L-02A Voltage Reduction Unit Classification 110 VAC, Lighted 220 VAC, Lighted Appearance Operation Contacts Standard load Momentary Model SPST-NO A22L-10M-T1 SPST-NC A22L-01M-T1 SPST-NO + SPST-NC A22L-11M-T1 SPST-NO + SPST-NO A22L-20M-T1 SPST-NC + SPST-NC A22L-02M-T1 Alternate Model A22L-10A-T1 A22L-01A-T1 A22L-11A-T1 A22L-20A-T1 A22L-02A-T1 Momentary Model A22L-10M-T2 A22L-01M-T2 A22L-11M-T2 A22L-20M-T2 A22L-02M-T2 Alternate Model A22L-10A-T2 A22L-01A-T2 A22L-11A-T2 A22L-20A-T2 A22L-02A-T2 *1. A DPST-NO model is shown here as an example. *2. For a model with a Voltage Reduction Unit, use the A22-24A@. Only 24-V LED lamps can be used. Ordering set combinations: Refer to pages 3 to 6. ■ Specifications and dimensions: See pages 13 to 16. ■ Accessories and tools: See pages 10 to 12. 9 A22 Ordering Information Accessories (Order Separately) Accessories Item Switch Blocks Lamp Sockets Appearance Classification Standard load SPST-NO Microload Standard load SPST-NC Microload Standard load DPST-NO Microload Standard load DPST-NC Microload Standard load SPST-NO + SPST-NC Microload Direct lighting Voltage-reduction lighting Model A22-10 A22-10S A22-01 A22-01S A22-20 A22-20S A22-02 A22-02S A22-11 A22-11S A22-TN 110 VAC A22-T1 220 VAC A22-T2 For momentary models A22-3200 For alternate models A22-3210 Mounting Latches Standard size Legend Plate Frames Lock Ring Color Caps For A22 Provided as standard. Order Mounting Latches only when mounting Switch Blocks or Lamp Sockets that are purchased individually. Round A22Z-3360 This Lock Ring is used when a more secure lock feature is required. For flat or projection models A22Z-3580 For full-guard models A22Z-3582 Replace with the standard model. Material: Copper alloy-Nickel chrome plating Cannot be used with the M22. For flat models A22Z-3600F For projection models A22Z-3600T For full-guard models A22Z-3600G Red Green Yellow White Blue A22Z-30TR A22Z-30TG A22Z-30TY A22Z-30TW A22Z-30TA With Snap-in Legend Plate (Without text) White Red Black Metallic Bezel Rings Sealing Caps Used when changing the lighting method. (LED only) Without Snap-in Legend Plate Without Snap-in Legend Plate Large size Order Switch Blocks to add an SPST-NO (A22-10) or SPST-NC (A22-01) Switch Block (for standard loads) or to replace a Switch Block. A22Z-3321 A22Z-3322 A22Z-3323 A22Z-3320 A22Z-3331 A22Z-3332 A22Z-3333 A22Z-3330 With Snap-in Legend Plate (Without text) White Red Black Remarks For projection, full-guard, or half-guard models Snap-in Legend Plate is acrylic. Snap-in Legend Plate is acrylic. Used to prevent dust or water from entering the Operation Unit (Pushbutton, etc.). Color: opaque Material: silicon Used for changing the Pushbutton color of the (round) Pushbutton Switches. Cannot be used, however, with Half-guard Switches. A22Z-3490 Caps Material: polycarbonate resin For M22 For round models Three-throw Spacer Hole Plug A22Z-3495 --- Round A22Z-3003 Used when mounting three Nonlighted Switches. Cannot be used with Alternate action type, knob-type Selector, and Keytype Selector because of the structure. Mushroom-type Switch provides an A22Z3003, three-throw spacer. (See page 28.) A22Z-3530 Can be plugged into pre-cut panel holes for future expansion. The color is black. Color: Black Control Boxes (Enclosures) A22Z-B101 A22Z-B201 A22Z-B101Y One hole, yellow box (for emergency stop) A22Z-B201Y A22Z-B102 Two holes A22Z-B202 A22Z-B103 Three holes A22Z-B203 Connectors Applicable cable diameter (mm) One hole 7 to 9 dia. A22Z-3500-1 9 to 11 dia. A22Z-3500-2 For those designed A22Z-B1@, DPST-NO or DPST-NC Switches cannot be used. A22Z-B2@ Control Boxes, A22-series alternate operation models, and DPST-NO, DPST-NC, and SPST-NO + SPST-NC contacts cannot be used. Material: Polycarbonate resin Plastic connector used to extend a cable from the Switch Box. (See 9 to 11 dia. A22Z3500-2 page 27.) 10 A22 Ordering Information Item Appearance Classification Model Remarks --- A22Z-R25 Use when mounting to a panel with a 25-dia. hole. For details, refer to page 18. Since this is not attached to the main body, order separately. Round A22Z-A30 Use when mounting to a panel with a 30-dia. hole. For details, refer to page 20. Lock Plate --- A22Z-3380 Use to fix the lever on the Switch. Simple Protective Cover --- A22Z-3700 Prevents foreign matter entering into the Switch from the back of the panel. 25-dia. Ring 30-dia. Resin Attachment ■ Specifications: See pages 13 to 14. ■ Precautions for correct use: See page 23. ■ Dimensions: See page 16. ■ Accessories and tools: See pages 10 to 12. 11 A22 Ordering Information Item Appearance Standard size Snap-in Legend Plates Large size For Emergency Stop Switch Character Films Classification Black Red Without text White Transparent ❍ White text on red background STOP | START ON With text OFF White text on black background UP DOWN POWER ON OFF-ON Black Red Without text White Transparent Black text on 60-dia. round plate with black letters on a yellow background yellow back90-dia. round plate with black letters ground on a yellow background No print (Round) | Character ❍ print START (Round) STOP No print (Square) Model A22Z-3443B A22Z-3443R A22Z-3443W A22Z-3443C A22Z-3443R-2 A22Z-3443R-4 A22Z-3443B-1 A22Z-3443B-3 A22Z-3443B-5 A22Z-3443B-6 A22Z-3443B-7 A22Z-3443B-8 A22Z-3443B-9 A22Z-3443B-10 A22Z-3453B A22Z-3453R A22Z-3453W A22Z-3453C A22Z-3466-1 A22Z-3476-1 A22Z-3460 A22Z-3460-1 A22Z-3460-2 A22Z-3460-3 A22Z-3460-4 A22Z-3480 Remarks Attached to the Standard-size Legend Plate Frame. (See page 28.) Material: Acrylic Used as an Emergency Stop Switch Legend Plate. (See page 28.) Material: Acrylic EMERGENCY STOP is engraved on the plate. Used as an Emergency Stop Switch Legend Plate After printing on a film, affix to the indicator plate of the Lighted Pushbutton Switch. (The back is coated with adhesive.) Tools Item Appearance Classification Model Remarks Lamp Extractor --- A22Z-3901 Rubber tool used to easily replace Lamps Tightening Wrench --- A22Z-3905 Used to tighten mounting nuts from the back of the panel and to replace the cap of the Lighted Emergency Switch. Cap Tightening Tool --- A22Z-3908 Used for replacing the cap of the Halfguard Pushbutton Switch. Cap Puller --- A3PJ-5080 Used for removing the cap from the Pushbutton of the Square Lighted Pushbutton Switch. ■ Specifications: See pages 13 to 14. ■ Precautions for correct use: See page 23. ■ Dimensions: See page 16. ■ Accessories and tools: See pages 10 to 12. 12 A22 Specifications Approved Standard Ratings UL, cUL (File No. E41515) 6 A at 220 VAC, 10 A at 110 VAC Note: Only Switch Blocks and Lamp Sockets are recognized by UL. Refer to Page 10 for the model numbers. EN60947-5-1 (Low Voltage Directive) 3 A at 220 VAC CCC (GB14048.5) 3 A at 240 VAC, 1.5 A at 24 VDC Ratings LED Indicators Contacts (Standard Load) Contacts (Standard Load) Rated voltage 10A 24 VAC 110 VAC 220 VAC 380 VAC 440 VAC 24 VDC 110 VDC 220 VDC 380 VDC Inductive load 10 5 3 2 1 --- Rated current (A) ResisInductive load tive load 10 10 6 --3 2 1.5 0.5 --0.2 0.1 Resistive load --- 10 2 0.6 0.2 Note: 1. The above ratings were obtained by conducting tests under the following conditions. (1) Ambient temperature: 20±2°C (2) Ambient humidity: 65±5% RH (3) Operating frequency: 20 operations/minute 2. Minimum applicable load: 10 mA at 5 VDC Rated voltage 6 VAC/VDC 12 VAC/VDC 24 VAC/VDC Rated applicable load 50 mA at 24 VDC (Resistive load) Minimum applicable load 1 mA at 5 VDC 8 mA Operating voltage 6 VAC/VDC±5% 12 VAC/VDC±5% 24 VAC/VDC±5% Incandescent Lamp Rated voltage 6 VAC/VDC 14 VAC/VDC 28 VAC/VDC Rated current 200 mA 80 mA 40 mA Operating voltage 5 VAC/VDC 12 VAC/VDC 24 VAC/VDC Voltage-reduction Lighting Rated voltage Rated current Operating voltage Applicable lamp (BA9S/Base: 13) 8 mA 100 VAC (95 to 115 V) 200 VAC (190 to 230 V) LED Lamp (A22-24A@) 110 VAC 220 VAC Contacts (Microload) Rated current 13 A22 Specifications Characteristics Type Pushbutton Switches Non-lighted models: A22-F A22-T A22-G A22-H A22-S A22-M A22-C A22-D Item Knob-type Selector Switches Lighted models: A22L-T A22L-G A22L-H A22L-C A22L-D Non-lighted model: A22S Momentary operation: 60 operations/minute max. Allowable Mechanical operating frequency Electrical Lighted model: A22W Non-lighted model: A22K M22 --- 30 operations/minute max. --- 100 MΩ min. (at 500 VDC) Standard load Contact resistance Microload 100 mΩ max. (initial value) 100 mΩ max. (initial value) Between terminals of same polarity 2,500VAC, 50/60Hz for 1min Between each terminal and ground 2,500VAC, 50/60Hz for 1min Vibration Malfunction *1 resistance Shock resistance Indicator Manual reset: 30 operations/minute max. Automatic reset: 30 operations/minute max. Insulation resistance Dielectric strength Key-type Selector Switch Malfunction *2: 10 to 55 Hz, 1.5-mm double amplitude Destruction 1,000 m/s2 max. 1,000 m/s2 max. 1,000 m/s2 max. 1,000 m/s2 max. 1,000 m/s2 max. 1,000 m/s2 max. Malfunction *1 1,000 m/s2 max. 600 m/s2 max. 1,000 m/s2 max. 600 m/s2 max. 1000 m/s2 max. 600 m/s2 max. Momentary operation: 5,000,000 operations min. 500,000 operations min. 100,000 operations min. 500,000 operations min. --- 500,000 operations min. 500,000 operations min. 100,000 operations min. 500,000 operations min. --- −20°C to 70°C −20°C to 55°C −20°C to 70°C −20°C to 55°C IP65 (oil-resistant) IP65 Mechanical Durability Electrical Ambient operating temperature * 2 −20°C to 70°C −20°C to 55°C Ambient operating humidity 35% to 85% RH Ambient storage temperature *2 −40°C to 70°C IP65 (oil-resistant) Degree of protection *3 IP65 (oil-resistant) IP65 Electric shock protection class IP65 Class II PTI (tracking characteristic) 175 Degree of contamination 3 (IEC947-5-1) *1. Malfunction within 1 ms. *2. With no icing or condensation. *3. Degree of protection from the front of the panel. Operating Characteristics (for SPST-NO/SPST-NC) Type Pushbutton Switches Lighted Nonlighted Pushbutton Switches Item Knob-type Selector Manual reset A22-F A22-T A22-G A22-H A22-C A22-D A22-S A22-M A22L-T A22L-G A22L-H A22L-C A22L-D Total travel force (TTF) max. 29.4 N Total travel (TT) 5.5 mm max. Resetting force (RF) min. --- Key-type Selector Switch Automatic reset Manual reset A22S A22W 0.34 N·m* A22K 0.25 N·m for two notches * 0.34 N·m for three notches * Approx. 90° for two notches (Approx. 45° for three notches) 0.34 N·m max.* Automatic reset --- 0.34 N·m* 0.25 N·m for two notches * 0.34 N·m for three notches * Approx. 90° for two notches (Approx. 45° for three notches) 0.34 N·m max.* --- * Rotation torque for Knob-type Selector and Key-type Selector Switches. 14 A22 Nomenclature Model Structure Pushbutton Lock Ring • Available Colors Non-lighted: Red, Green, Yellow, White, Blue, Black Lighted: Red, Green Yellow, White, Blue Lamp • Light Source LED lamp Incandescent lamp Switch • Contacts SPST-NO, SPST-NC, SPST-NO + SPST-NC, SPST-NO + SPST-NO, SPST-NC + SPST-NC (Minimum applicable load: 10 mA at 5 VDC) • Lighting Method Non-lighted Lighted (without Voltage Reduction Unit) Lighted (with Voltage Reduction Unit) The above illustration shows a lighted model. 15 A22 Dimensions (Unit: mm) Lighted/Non-lighted Pushbutton Switches (The following illustrations are for momentary operation.) Flat Type/A22-F For SPST-NO (SPST-NC) Switches 28 For SPST-NO (SPDT-NC) Alternate Operation Switches 27 R 36 29.7 dia. 34 29.7 dia. 0.5 1.8 30 34 1.8 0.5 5.9 5.9 12 64 54.7 * 12 For DPST-NO (DPST-NC) Monoblock-contact Switches 44 29.7 dia. 0.5 1.8 5.9 12 72.7 * Half-guard Type/A22-H/A22L-H Projection Type/A22-T/A22L-T 18.5 29.7 dia. 34 34 29.7 dia. 23.9 dia. 1.8 1.8 0.5 0.5 5.9 5.9 12 54.7 * 19 54.7 * Full-guard Type/A22-G/A22L-G 40-dia. Mushroom Type/A22-M 29.7 dia. 34 40 dia. 34 1.8 1.8 0.5 0.5 5.9 5.9 32 54.7 * 19 Square/Full-guard Type/A22-D/A22L-D 29.8 × 29.8 34 25.6 × 25.6 0.5 29.8 × 29.8 34 8 Square/Projection type/A22-C/A22L-C 54.7 * 1.8 1.8 0.5 12 18 5.3 5.9 54.7 * 5.9 18 54.7 * Note: Lighted models have the same dimensions as shown above, whether they are with or without Voltage Reduction Units. * Alternate operation models are 9.3 mm longer. 16 A22 Dimensions (Unit: mm) Terminal Arrangement (Bottom View) Non-lighted (SPST-NO + SPST-NC) Lighted (SPST-NO + SPST-NC) 20.7 Non-lighted (DPST-NO + DPST-NC) 20.7 10 Switch Blocks 16.7 12 32 22 M3.5 screw Lamp socket Switch Blocks Switch Blocks Terminal Connection Item Terminal connection BOTTOM VIEW 1 3 2 4 Non-lighted (SPST-NO + SPST-NC) BOTTOM VIEW Non-lighted (DPST-NO + DPST-NC) 11 13 21 23 22 24 12 14 BOTTOM VIEW 1 Lighted without Voltage Reduction Unit (SPST-NO + SPST-NC) 3 X1 (+) X 2 4 X2 (−) BOTTOM VIEW Lighted with Voltage Reduction Unit (SPST-NO + SPST-NC) 1 X1 3 X 2 X2 4 Panel Cutouts 22.3 +0.40 dia. 25 +0.50 dia. Lock ring is provided as a standard item. • When applying coating such as paint to the panel, the dimensions should be those after the application of coating. • Recommended panel thickness: 1 to 5 mm. • Use an A22Z-R25 Ring when mounting to a panel with 25-mm holes. 17 A22 Dimensions (Unit: mm) Accessories Legend Plate Frames Standard Models A22Z-332@ 2.2 27 27 Large A22Z-333@ 2.2 18 8.3 50.8 40.8 30.3 20.5 28 dia. 28 dia. 30.3 20.5 28 dia. 28 dia. 15 15 0.3 22.2 ± 0.3 0.1 dia. 2.8 0.3 1.5 29.8 0.3 22.2 ± 0.3 0.1 dia. 2.8 29.8 Lamp LED A22-6@, 12@, 24@ 0.3 1.5 Incandescent lamp A22-5, 12, 24 20 ±1.5 10±1 dia. 9.5 dia. 10.6 dia. 28 max. Model indication BA9S/13 BA9S/13 Lock Ring A22Z-3360 25-dia. Ring A22Z-R25 2 1 22 dia. 24.8 dia. 27 dia. 22.2 dia. 20.5 30 dia. 0.5 1.3 2.8 Color Cap A22Z-30T@ Hole Plug (Round) A22Z-3530 23.4 dia. 6 10.2 30 dia. 1 13 2.5 M22 (for round models) A22Z-3495 21.1 dia. 22.5 17.6 19.6 dia. 17.9 dia. 17.6 11.1 1 21.4 dia. 24.1 dia. 5.2 1 23.7 dia. Caps A22 (for round models) A22Z-3490 18 A22 Dimensions (Unit: mm) Sealing Caps For Flat Models A22Z-3600F For projection models A22Z-3600T 1R 32 dia. For full-guard models A22Z-3600G R1 1R 32 dia. (26 dia.) 31.5 dia. R2 16.6 24 23 14.5 22.2 dia. 33 dia. 22.2 dia. 32.5 dia. 22.2 dia. 33 dia. Metallic Bezel Rings For Flat/Projection Models A22Z-3580 28.7 dia. For full-guard models A22Z-3582 28.7 dia. 24± 0.2 0 dia. 24± 0.2 0 dia. 18.5 11.5 5 5 M27 P=1 M27 P=1 29.7± 0.3 dia. Snap-in Legend Plates For Standard Models A22Z-3443@-@ 29.7± 0.3 dia. For Large Models A22Z-3453@ 26.8 1 1 26.8 8.2 17.9 A22Z-3476-1 (90 dia.) A22Z-3466-1 (60 dia.) 90 dia. R GE N 60 dia. EM Black letters Yellow Yellow ST t1 Character Film For Round Models A22Z-3460-@ GE ER N CY CY Black letters EME For Emergency-stop Models OP 22.2 dia. ST t1 OP 22.2 dia. For Square Models A22Z-3480 17± 0.2 t 0.22 19 .4 ± 0 0. .1 2 1.2± 0.2 0 17± 0.2 1.2± 0.2 0 t 0.22 21.5 × 21.5± 0.2 0.3 19 A22 Dimensions (Unit: mm) Lamp Extractor A22Z-3901 Tightening Wrench A22Z-3905 55 17.5 12.5 19.2 dia. 21.2 dia. 25 dia. 8 dia. 11 dia. 8.5 dia. 30 dia. 20 4.5 90 Cap Tightening Tool A22Z-3908 2 30-dia. Resin Attachment A22Z-A30 6.1 3.8 20.5 5 dia. 23.4 20.5 34.7 dia. 2.8 1 22.2 dia. 30 Cap Puller A3PJ-5080 Lock Plate A22Z-3380 34.5 30.1 20 2.5 2.5 10 16.5 10 5 15 4 5.3 50 7.3 dia. 0.3 5 9.7 25±2 8 18 4 13.2 Simple Protective Cover A22Z-3700 Three-throw Spacer A22Z-3003 13.7 dia. 10.8 12.9 dia. 6 47.2 2.5 22.5 dia. 2.8 57.5 9 9 25.1 29.5 42.2 20.5 11 56 6.1 30 × 30 47 50 0.3 recess 16.5 78.8 14.2 dia. 3.4 20 A22 Dimensions (Unit: mm) Control Box (Enclosure) A22Z-B10@ A22Z-B101 (One Hole) A22Z-B101Y Cable Port Hole (Top View) Four, M4 Phillips binding screws 22.1 dia. 56 69.5 41 68 36 41 2.8 Cover (*) 20 Case (black) 16±1 dia. 10 20.5 (Lead cable hole) Two, 21 dia. (10x36) 0.6-mm concave surface 32 39 (Lead cable hole) 75 Two mounting holes * A22Z-B101: gray A22Z-B101Y: yellow A22Z-B102 (Two Holes) Cable Port Hole (Top View) Four, M4 Phillips binding screws Two, 22.1 dia. 41 56 69.5 41 36 68 Cover (gray) 20 Case (black) 10 50 21 dia. (10x36) 0.6-mm concave surface Two mounting holes 94 (Lead cable hole) 16±1 dia 137 101 (Lead cable hole) A22Z-B103 (Three Holes) Cable Port Hole (Top View) Four, M4 Phillips binding screws Cover (gray) 56 20 41 68 69.5 36 41 Three, 22.1 dia. 50 50 199 10 Case (black) 21 dia. (Lead cable hole) 16±1 dia (10x36) 0.6-mm concave surface 156 Two mounting holes 163 (Lead cable hole) (Panel Mounting Hole) 3R 4.3 6.3 21 A22 Dimensions (Unit: mm) Control Box A22Z-B20@ A22Z-B201 (One Hole) A22Z-B201Y Cable Port Hole (Top View) Four, M4 Phillips binding screws 22.1 dia. 21 dia. (both sides) 54 Two, 21 dia. 10 20.5 30.5 16 60 36 68 2.8 Cover (*) (10×36) 0.6-mm concave surface Case (black) Two, 19 dia. (base) Two mounting holes 40 68 * A22Z-B201: gray A22Z-B201Y: yellow A22Z-B202 (Two Holes) Cable Port Hole (Top View) Four, M4 Phillips binding screws Cover (gray) Two, 22.1 dia. 10 54 Case (black) 16 30.5 50 137 40 Two, 21 dia. 60 36 68 21 dia. (both sides) Two mounting holes (10×36) 0.6-mm concave surface Two, 19 dia. (base) A22Z-B203 (Three Holes) 78 98 Cable Port Hole (Top View) 21 dia. (both sides) 40 60 30.5 16 36 68 Cover (gray) 54 Four, M4 Phillips binding screws Three, 22.1 dia. 50 50 10 (10×36) 0.6-mm concave surface Case (black) 199 Two, 19 dia. (base) 138 158 Two mounting holes Two, 21 dia. (Panel Mounting Hole) 3R 4.3 6.3 22 A22 Safety Precautions Refer to Safety Precautions for All Pushbutton Switches/Indicators. WARNING Do not apply a voltage between the incandescent lamp and the terminal that is greater than the rated voltage. If the incandescent lamp is broken, the Operation Units may pop out. Always turn OFF the power and wait for 10 minutes before replacing the incandescent lamp. If the lamp is replaced immediately after the power is turned OFF, the remaining heat may cause burns. Precautions for Correct Use Mounting • Do not perform wiring with power supplied to the Switch. Do not touch the terminals or other charged parts of the Switch while power is being supplied. Doing so may result in electric shock. • Always make sure that the power is turned OFF before mounting, removing, or wiring the Switch, or performing maintenance. Do not tighten the mounting ring more than necessary using tools such as pointed-nose pliers. Doing so will damage the mounting ring. The tightening torque is 0.98 to 1.96 N·m. • Recommended panel thickness: 1 to 5 mm. • When mounting the caps after changing the LED or the caps, tighten the caps at a tightening torque of 0.49 tp 0.78 N·m. LED • The LED current-limiting resistor is built-in, so internal resistance is not required. • If commercially available LEDs are used, select the ones that meet the following conditions: Base: BA9S/13 Overall length: 26 mm max. Power consumption: 2.6 W max. When DC-specific LEDs are used, wire the Switch so that the X1 terminal is positive. • Mis-lighting of the LED The LED lights with approx. 0.1 mA or less of micro-current. Take a countermeasure like adding a resistor to prevent mis-lighting in parallel to the LED. The micro-current varies with the machine (leak current or stray capacity between cables, etc.). Select resistance value and allowable power consumption that meet the actual current. (Circuit example) In case of using 24 VAC/VDC, Direct lighting X1 LED lamp R:10kΩ (1W) Bleeder resistor X2 Wiring • Terminal screws must be Phillips or slotted M3.5 screws with a square washer. • The tightening torque is 1.08 to 1.27 N·m. • Solid wires, stranded wires, and crimp terminals can be connected to the Switch. Applicable Wire Size Others • If the panel is to be finished with coating, etc., make sure that the panel meets the specified dimensions after the coating. • Do not subject the Switch to extreme shock or vibration. Doing so will cause malfunctions and damage to the Switch. Using the Microload 8 mm max. 16.0 mm max. 8 mm max. 16.0 mm max. Crimp Terminals with Insulating Sheath 8 mm max. 20.2 mm max. 8 mm max. 20.2 mm max. • After wiring the Switch, maintain an appropriate clearance and creepage distance. • Insert a contact protection circuit, if necessary, to prevent the reduction of life expectancy due to extreme wear on the contacts caused by loads where inrush current occurs when the contact is opened and closed. The minimum applicable load is the N-level reference value. This value indicates the malfunction reference level for the reliability level of 60% (λ 60) (conforming to JIS C5003). The equation, λ 60 = 0.5 x 10−6/operations indicates that the estimated malfunction rate is less than 1/2,000,000 operations with a reliability level of 60%. Voltage (V) Stranded wire: 2 mm2 max. Solid wire: 1.6 dia. max. Bare Crimp Terminals 0.16 mA 24 Operating Environment • The IP65 model is designed with a degree of protection so that it will not sustain damage if it is subjected to water from any direction to the front of the panel. • This switch is intended for indoor use only. Using the Switch outdoors will result in failure. 100 mA 1.6 mA 30 Microload area Standard load area 12 Invalid area 5 1 mA 10 mA 1 10 0 0.1 100 1,000 Current (mA) 23 A22 Application Mounting to the Panel Panel Hole Dimensions • Panel hole dimensions are given below. • Recommended panel thickness: 1 to 5 mm. Matrix Installation x. 3.2 +0.20 R 0.8 ma 25 dia. 30 A 24.1 +0.40 22 dia. 1. The following panel hole dimensions apply when Switch Unit and the Standard-size Legend Plate Frame and Lock Ring are mounted, and lead wires are connected directly to the Switch Block. 22.3 +0.40 Not Using a Lock Ring 22.3 +0.40 2. The following panel hole dimensions apply when the Large-size Legend Plate Frame is mounted, and when crimp terminals are connected to the Switch Block terminals. 25 +0.50 30 Using a Lock Ring • For 25-dia. holes, always use 25-dia. Rings. (Since the cutout dimensions are large, IP65 cannot be guaranteed unless 25-dia. Rings are used.) • If outer surface treatment such as coating is performed for the panel, the panel dimensions after outer surface treatment must meet the specified panel dimensions. B Pitches A and B between the centers of the mounting holes are as follows: For 1. above: Switch Blocks A A22-10, A22-10S A22-01, A22-01S 45 mm min. A22-20, A22-20S, A22-02 A22-02S, A22-11, A22-11S 55 mm min. For 2. above: Type of crimp terminal Bare crimp terminals Crimp terminals with insulating sheath Switch Blocks B A22-10, A22-10S A22-01, A22-01S 51 mm min. A22-20, A22-20S, A22-02 A22-02S, A22-11, A22-11S 61 mm min. A22-10, A22-10S A22-01, A22-01S 60 mm min. A22-20, A22-20S, A22-02 A22-02S, A22-11, A22-11S 70 mm min. Note: 1. The above dimensions are the minimum dimensions for when the wires described under Applicable Wire Size on page 23 are used. If a different wires are used, the wiring dimensions may be different so determine an appropriate pitch before setup. 2. With pushbuttons of external dimensions greater than 30 mm, set the pitch according to the dimensions. (When using matrix installation for the A22-M@, mount with a pitch of 40 mm instead of 30 mm in the diagram above.) Mounting the Operation Unit on the Panel • Insert the Operation Unit (Pushbutton, etc.) from the front surface of the panel, insert the Lock Ring and the mounting nut from the terminal side, then tighten the nut. Before tightening, check that the rubber washer is present between the Pushbutton Unit and the panel. • When using a Legend Plate Frame, put one rubber washer each between the Legend Plate Frame and the panel and between the Operation Unit and the Legend Plate Frame. (One rubber washer will be provided when one Legend Plate Frame is ordered.) • Align the Lock Ring with the groove in the casing, then insert the Lock Ring so that its edge is located on the panel side. 24 A22 • Tighten the mounting nut at a torque of 0.98 to 1.96 N·m. • When using a Lock Ring, replace with the supplied Lock Ring, insert the projecting part into the lock slot, and then tighten the mounting nut. Projection, Fall-guard • Grip and rotate the Color Cap with your fingers. Panel Rubber washer Hold here Mounting/Replacing the Color Cap Mounting nut Projecting part Lock Ring Lock Ring Panel • When the panel cutout dimension is 25 dia., remove the supplied rubber washer and mount the 25-dia. Ring as shown below. (Since the A22Z-R25 is not attached to the main body, order separately.) Half-guard Indicators • Put the tips of the Cap Tightening Tool (A22Z-3908) into the Color Cap slot and turn the Tool. Operation Unit 22 dia. 25-dia. Ring (A22Z-R25) 22.3 dia. 0.5 Assembling the Cap Lighted Pushbutton Switch • Mount the Color Cap so that the protrusions inside the cap fit into the grooves in the Pushbutton Unit. 1.3 25 dia. Panel 25 dia. Protrusion inside cap 22.3 dia. Lock Ring Mounting nut Mounting the Switch on the Pushbutton Unit • Insert the Pushbutton Unit into the Switch Unit, aligning the arrow mark inscribed on the Case with the lever on the Switch Blocks, then move the lever in the direction indicated by the arrow in the following figure. Operation Unit Color Cap Indicator • Mount the Color Cap so that the protrusions inside the Pushbutton Unit fit into the grooves in the cap. Arrow mark Lever Cap Removing the Switch • Move the lever in the direction indicated by the arrow in the following figure, then pull the Pushbutton Unit or the Switch Blocks. Since the lever has a hole with an inside diameter of 6.5 mm, the lever can be moved in the specified direction by inserting a screwdriver into the hole and then moving the screwdriver. Protrusion Grooves Screwdriver Color Cap 25 A22 Square Pushbutton/Indicator • Square Pushbutton/Indicator Insert the protruding tip of the Cap Puller (A3PJ-5080) into the Cap slot, hold the plate spring, and pull them to remove the Color Cap. Installing/Replacing the Lamp Installing/Replacing from the Panel Surface • Insert the Lamp Extractor (A22Z-3901) into the lamp, then rotate the Extractor while pressing it. Plate spring • Mounting the Color Cap: Mount the Color Cap on the flange and firmly push the Color Cap. When the Color Cap is inserted, check whether it operates properly. When replacing the Lamp, remove the Color Cap and diffusion plate with fingers or Cap Puller. Attach the Character Film properly so that it fits inside the protruding part of the diffusion plate. Then, match the diffusion plate to the square flange and insert the Cap. Installing/Replacing on the Switch • Grip the lamp with your fingers, then rotate the lamp while pressing it against the Switch. Flange Diffusion plate Character Film Color Cap Emergency Stop Switch • Insert the protrusion of the Tightening Wrench (A22Z-3905) into the Cap slot and then turn to remove the Cap. Control Box (Enclosure) Mounting the Switch The Standard-size Legend Plate Frame can be mounted. Mount the Frame as shown in the following diagram. Mount the Switch in the same way as for an ordinary panel. Snap-in Legend Plate Creating a Cable Port Hole Place the tip of a screwdriver on the surface where the cable port hole is to be created with the cover attached and strike the screwdriver with a hammer to punch four holes. Screwdriver Side Cover Switch box Cable port hole Make four holes in diagonal lines. Groove 26 A22 Securing the Connector Cable 1. Insert the connector into the cable port hole in the Box and secure with the fixing nut inside the box. 2. Open a hole in the thin rubber section of the rubber ring. 3. Pass the tightening cap through the cable, insert the cable into the connector, and tighten the hexagonal nut to secure the cable. Cable diameter 7 to 9 dia. 9 to 11 dia. Fixing nut Removing the Switch Blocks • Insert a screwdriver between the Mounting Latch and the Switch Block, then push down the screwdriver in the direction indicated by the arrow in the following figure. Use either of the following screwdrivers. Flat-head 3 to 6 mm screwdriver Connector A22Z-3500-1 A22Z-3500-2 Phillips screwdriver 3 to 6 mm Rubber washer Connector Tightening cap Cable Screwdriver Inside Outside Box Switch Blocks Installing the Switch Blocks • Hook the small protrusion on the Switch Block into the groove on the Mounting Latch on the other side of the lever, then push up the Switch Block in the direction indicated by the arrow in the figure below. Wiring Wiring Round Crimp Terminals • Loosen the terminal screw from the Switch Unit until it completely comes off the groove, insert a screwdriver as shown in the following figure, then push up the washer in the direction indicated by the arrow to temporarily secure it. Now, a round crimp terminal can be connected. After inserting the terminal, tighten the screws to complete wiring. Lever Mounting Latch Washer Screw Protrusion Switch Block Screwdriver Engraving • Engrave the characters on the surface on the Cap. Make sure that the characters are aligned parallel to the imaginary line connecting the two protruding portions to the left and right of the Cap. • The characters must not be engraved deeper than 0.5 mm. Apply an alcohol-based paint coating, such as melamine, alkyd, or acrylic resin paint coating, to the engraved characters. Protruding portions on Cap 27 A22 Affixing Character Film • Hold the Cap, remove the cardboard on the Film, and attach the Film to the Cap. Make sure that the protruding portions of the Cap engage he cutout portions of the Film and that the characters are aligned parallel to the imaginary line connecting the two protruding portions to the left and right of the Cap. • The Snap-in Legend Plate is easily removed by pressing the Snapin Legend Plate from the back of the Legend Plate Frame. • The Legend Plate Frame is made of acrylic resin, which is easily damaged by shock. Be sure to handle the Legend Plate Frame with care. Remove the cardboard. Protruding portions on Cap Mounting and Dismounting Snap-in Legend • Press and secure the Snap-in Legend Plate onto the Legend Plate Frame. • The direction of the characters will vary with the mounting direction of the control panel if the Switch is a knob or key selector model. Legend Plate Frame Snap-in Legend Plate Engraving Method Material: Acrylic • Engrave the characters directly on the matted side of the Snap-in Legend Plate. • The characters must be engraved no deeper than 0.5 mm. • Apply alcohol-based paint coating to the engraved characters. • If the Snap-in Legend Plate is transparent, engrave the mirrorwritten characters on the back of the Snap-in Legend Plate and apply paint coating to the characters. Then apply paint coating of a different color to the remaining part of the Snap-in Legend Plate. Mounting Three-throw Spacer Concave surface • To easily remove the Snap-in Legend Plate from the Legend Plate Frame mounted to the panel, insert a Tool with a thin tip into the space between the Snap-in Legend Plate and the Legend Plate Frame. Press and secure the two protruding portions of the Three-throw Spacer to the two indented portions of the inner side of the control panel. 28 A22 Mounting the 30-dia. Resin Attachment Pushbutton Rubber washer (Operation Unit mounting part) Attachment Rubber washer (included) Mounting panel Lock Ring Mounting nut 29 Read and Understand This Catalog Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or comments. Warranty and Limitations of Liability WARRANTY OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted. IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR. Application Considerations SUITABILITY FOR USE OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's application or use of the products. At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use. The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products: Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this catalog. Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. Systems, machines, and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to the products. NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof. Disclaimers CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the products may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products. DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown. PERFORMANCE DATA Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON’s test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability. ERRORS AND OMISSIONS The information in this document has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions. 2013.1 In the interest of product improvement, specifications are subject to change without notice. OMRON Corporation Industrial Automation Company http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2013 All Right Reserved.