Smart Sensors with Ultra-High-Speed Color CCD Cameras ZFV-C CSM_ZFV-C_DS_E_1_2 Simple to use. Detection abilities close to human vision. • One-touch automatic setting for stable detection • 2.2-inch monitor integrated in compact housing • Sensor Heads with field of view up to 150 mm Ordering Information Models Sensor Heads Appearance Type Narrow View Standard Wide View Ultra-wide View Setting distance 34 to 49 mm (variable) 31 to 187 mm (variable) 66 to 141 mm (variable) 114 to 226 mm (variable) Sensing area 5 ✕ 4.6 mm to 9 ✕ 8.3 mm (variable) 10 ✕ 9.2 mm to 50 ✕ 46 mm (variable) 50 ✕ 46 mm (H ✕ V) to 90 ✕ 83 mm (H ✕ V) 90 ✕ 83 mm (H ✕ V) to 150 ✕ 138 mm (H ✕ V) Degree of protection Model IP65 ZFV-SC10 IP65 ZFV-SC10R * IP65 ZFV-SC50 IP65 ZFV-SC50R * IP67 ZFV-SC50W IP65 ZFV-SC90 IP65 ZFV-SC90R * IP67 ZFV-SC90W IP65 ZFV-SC150 IP65 ZFV-SC150R * IP67 ZFV-SC150W * Robot Cable type. Amplifier Units Appearance Type Power supply Single-function Amplifier Unit 24 VDC Multifunction Amplifier Unit Output type Model NPN ZFV-CA40 PNP ZFV-CA45 NPN ZFV-CA50 PNP ZFV-CA55 1 ZFV-C Accessories Data Storage Units Appearance Power supply Panel-mounting Adapter Output type NPN Model Appearance ZS-DSU11 24 VDC PNP Model ZS-XPM1 First Unit ZS-XPM2 Additional Units (for expansion) ZS-DSU41 Controller Link Unit Appearance Model ZS-XCN External Lighting Appearance Sensor Head Extension Cable Cable length Type Model Model 3m ZFV-XC3BV2 3m ZFV-XC3BRV2 (Robot cable type) 8m ZFV-XC8BV2 * Note: A maximum of two Extension Cables can be connected to extend the cable length of each Sensor Head. There are no restrictions on the combinations of the two Extension Cables to be used. * The ZFV-XC8BV2 Extension Cable can be used only with ZFVSC10/SC50/SC50W Sensor Heads. Bar Lighting ZFV-LTL01 Bar Double Lighting ZFV-LTL02 Bar Low-angle Lighting ZFV-LTL04 Light Source for Throughbeam Lighting ZFV-LTF01 2 ZFV-C Specifications Sensor Heads Item ZFV-SC10 ZFV-SC10R ZFV-SC50/ SC50W ZFV-SC50R ZFV-SC90/ SC90W ZFV-SC90R ZFV-SC150/ ZFV-SC150R SC150W Type Narrow View Type Standard Type Wide View Type Ultra-wide View Type Setting distance (L) 34 to 49 mm (variable) 31 to 187 mm (variable) 67 to 142 mm (variable) 115 to 227 mm (variable) Sensing range (H ✕ V) Sensing range (V) 5 ✕ 4.6 mm to 9 ✕ 8.3 mm 10 ✕ 9.2 mm to 50 ✕ 46 mm 50 ✕ 46 mm to 90 ✕ 83 mm 90 ✕ 83 mm to 150 ✕ 138 mm (variable) (variable) (variable) (variable) (H) Setting distance (L) Relation between setting distance and sensing range Setting distance (L) Setting distance (L) Setting distance (L) 49 mm 187 mm 142 mm 227 mm 34 mm 31 mm 67 mm 115 mm 5 mm 9 mm 10 mm Sensing range (H) Built-in lens Focus: f15.65 Object lighting method Pulse lighting Object light source 50 mm 50 mm Sensing range (H) 90 mm 90 mm Sensing range (H) Focus: f13.47 Focus: f6.1 Eight white LEDs Thirty-six white LEDs Twenty white LEDs Optional lighting interface No Yes Sensing element 1/3-inch CCD Shutter Electronic shutter, shutter time: 1/500 to 1/8,000 Power supply voltage 15 VDC (Supplied from Amplifier Unit.) 15 VDC, 48 VDC (Supplied from Amplifier Unit.) Current consumption Approx. 200 mA Approx. 350 mA (15 V: approx. 150 mA, 48 V: approx. 200 mA, including current when external light is connected) Dielectric strength 1,000 VAC, 50/60 Hz for 1 min Vibration resistance (destruction) 10 to 150 Hz, 0.35-mm single amplitude, 10 times each in X, Y, and Z directions for 8 min Shock resistance (destruction) 150 m/s2, three times each in six directions (up/down, left/right, forward/backward) Ambient temperature range Operating: 0 to 40°C, Storage: -20 to +65°C (with no icing or condensation) Ambient humidity range Operating and storage: 35% to 85% (with no condensation) Ambient atmosphere Must be free of corrosive gas. Connection method Prewired, Standard cable length: 2 m Cable length Standard Cable: 2m Degree of protection (IEC 60529 standard) IP65 Case ABS Materials Robot Cable: 2m Standard Cable: 2m --Seventy-two white LEDs No Robot Cable: 2m Standard Cable: 2m Robot Cable: 2m Standard Cable: 2m Robot Cable: 2m ZFV-SC@@@: IP65 ZFV-SC@@@W: IP67 ZFV-SC@@R: IP65 Mounting ZFV-SC@@@/SC@@@W/SC150R: PBT brack ZFV-SC10R/SC50R/SC90R base: aluminum, bracket: stainless steel Weight (including mounting bracket and cord) Approx. 200 g Approx. 270 g Approx. 270 g Approx. 400 g Approx. 300 g Approx. 400 g Approx. 600 g Mounting ZFV-XMF (1) ZFV-XMF3 (1) ZFV-XMF2 (1) ZFV-XMF4 (1) ZFV-XMF2 (1) ZFV-XMF4 (1) brack Accessories 150 mm Sensing range (H) Ferrite core --- 2 Instructio 1 n sheet LED class Risk Group 1 (IEC62471) 3 ZFV-C Amplifier Units Item ZFV-CA40 Output method Serial I/O ZFV-CA45 ZFV-CA50 USB2.0 1 port, full-speed (12 Mbps) MINI-B RS-232C 1 port, 115200 bps max. Number of inspection items that can be 1 item executed simultaneously 8 items max. Inspection items Patterns (PATTERN), Brightness (BRIGHT), Area (AREA), Width (WIDTH), Position (POSITION), Count (COUNT), Color inspection (HUE), Character (CHARA) Teaching area Rectangular, one area Teaching area size Sensing area Image logging *1 • Patterns (PATTERN), Brightness (BRIGHT): Any rectangular area (256 ✕ 256 max.) • Area (AREA), Width (WIDTH), Position (POSITION), Count (COUNT), Color inspection (HUE), Character (CHARA): Any rectangular area (full screen max.) Full screen 468 ✕ 432 (H ✕ V) max. Resolution Number of models that can be registered ZFV-CA55 NPN open collector, PNP open collector, NPN open collector, PNP open collector, 30 VDC 50 mA max., 50 mA max., 30 VDC 50 mA max., 50 mA max., residual voltage 1.2 V max. residual voltage 1.2 V max. residual voltage 1.2 V max. residual voltage 1.2 V max. Amplifier 8 models Unit 1 model *2 External bank *1 128 models 16 models *2 Logging trigger Stores NG images or all images (selectable). Sampling ZFV measurement cycle *2 rate Number of logged Logs up to 128 images in series images Image input cycle 13 ms (Standard), 8 ms (FAST mode), 5 ms (MAX mode) Other functions Control output switching: ON for OK or ON for NG, ON delay/OFF delay, One-shot output, "ECO" mode Gang-mounting Amplifier 5 units max. Units Not connectable Output signals (1) Control output (OUTPUT) (2) Enable output (ENABLE) (3) Error output (ERROR) Input signals (1) Sync measurement input (TRIG)/Continuous measurement input (TRIG); switched from menu (2) Bank selection input (BANK1-3) (3) Object stationary teaching (TEACH)/Object motion teaching (TEACH); switched from menu Sensor Head interface Digital interface Image display Indicators Operation interface TFT 2.2-inch LCD (Display dots: 930 ✕ 234) · Judgment result indicator (OUTPUT, Color: orange) · Inspection mode indicator (RUN, Color: green) · Error indicator (ERR, Color: red) · Ready status indicator (READY, Color: blue) · Cursor keys (up, down, left, right) · Setting key (SET) · Escape key (ESC) · Operating mode switching (slide switch) · Menu switching (slide switch) · Teaching/Display switching key (TEACH/VIEW) · Function keys (A to D, 4 inputs) Power supply voltage 20.4 to 26.4 VDC (including ripple) Current consumption 800mA max. (with Sensor Head ZFV-SC10/SC50/SC90 connected, power supply voltage 24VDC) 930mA max. (with Sensor Head ZFV-SC150 /Option Lighting Unit ZFV-LTL01/LTL02 connected, power supply voltage 24VDC) 1050mA max. (Option Lighting Unit ZFV-LTL04/LTF01 connected, power supply voltage 24VDC) Dielectric strength 1,000 VAC, 50/60 Hz for 1 min between leads and Amplifier Unit case Noise immunity 1 kV, Pulse rise: 5 ns, Pulse width: 50 ns, Burst duration: 15 ms, Cycle: 300 ms Vibration resistance (destruction) 10 to 150 Hz, 0.1-mm single amplitude, 10 times each in X, Y, and Z directions for 8 min Shock resistance (destruction) 150 m/s2, three times each in six directions (up/down, left/right, forward/backward) Ambient temperature range Operating: 0 to 50°C, Storage: -25 to +65°C (with no icing or condensation) Ambient humidity range Operating and storage: 35% to 85% (with no condensation) Ambient atmosphere Must be free of corrosive gas. Degree of protection IEC 60529, IP20 Materials Polycarbonate Weight Approx. 300 g (including cord; packaged condition: 450 g) Accessories Ferrite core (1), Instruction sheet *1 A ZS-DSU Data Storage Unit is required. There are restrictions in the versions of Units that can be connected. Ask your OMRON representative for details. *2 If there is only one inspection item, the measurement mode can be switched to Single Bank Mode to increase the number of models that can be registered to eight for the Amplifier Unit and 128 for the external bank. 4 ZFV-C Dimensions (Unit: mm) Sensor Heads ZFV-SC10 1/4-20UNC Depth: 6 34 20 18.7 34 33.6 Two, M4 30.1 Depth: 6 Mounting Hole Dimensions Mounting Bracket can be attached to any side. 0.8 32 67.90 20±0.1 33 Two, 4.5 dia. Focus adjustment dial 5.6 17.9 30 Heat-resistive vinyl-insulated cable 5.8 dia, standard length: 2 m 4.5 4.5 6.36 4.5 32 33.6 30 4 4.5 6.36 8.5 12.8 dia. 23.30 ZFV-SC10R Conector 3 0 .1 Two, 4.5 dia. 32 Mounting Hole Dimensions 20±0.1 34 30 18.7 33 67.9 Focus adjustment dial 17.9 6.36 Heat-resistive vinyl-insulated cable 5.8 dia, standard length: 2 m 4 23 .3 85 32 30 18 .5 0.8 6.36 32.5 5.6 12.8 dia. 50.5 Mounting Bracket can be attached to any side. Optical axis 34 20 ZFV-SC50/SC50W 26. 5 34 1/4-20UNC Depth: 6 38. 9 Two, M4 Depth: 6 30. 1 Mounting Hole Dimensions Mounting Bracket can be attached to any side. 86 52. 5 26. 5 34 20±0.1 Two, 4.5 dia. Heat-resistive vinyl-insulated cable 6.2 dia, standard length: 2 m 5. 6 (6.3 6) 35. 5 3 (6.3 6) 39 52. 5 6.2 dia. 8. 5 8 35. 5 5 30. 3 9. 8 5 ZFV-C ZFV-SC50R 86 26. 5 34 Mounting Hole Dimensions 20±0.1 External lighting output Optical axis 56 52. 5 30.25 Two, 4.5 dia. Heat-resistive vinyl-insulated cable 6.2 dia, standard length: 2 m 52. 5 Focus adjustment dial Mounting Bracket can be attached to any side. ZFV-SC90/SC90W 33 34 20 34 1/4-20UNC Depth: 6 38.9 30.1 Two, M4 Depth: 6 20±0.1 33 Two, 4.5 dia. Mounting Hole Dimensions 83.7 33 9.8 35.5 4 52.5 39 6.2 dia. 35.5 8.5 5.6 8.5 8.5 30.25 52.5 Mounting Bracket can be attached to any side. ZFV-SC90R 33 7 Heat-resistive vinyl-insulated cable 6.2 dia, standard length: 2 m 83.7 34 External lighting output 30.25 Heat-resistive vinyl-insulated cable 6.2 dia, standard length: 2 m 56 52.5 Optical axis 52.5 Focus adjustment dial Mounting Hole Dimensions 20±0.1 Two, 4.5 dia. Mounting Bracket can be attached to any side. 6 ZFV-C ZFV-SC150/SC150W/SC150R 110.2 59.5 140 29 5 8.5 4 140 73.2 8.5 8.5 35 12 Mounting surface 57 Heat-resistive vinyl-insulated cable 6.2 dia, standard length: 2 m 7 8.5 33 98 Two, 4.5 dia. 20±0.1 Mounting Hole Dimensions Amplifier Units ZFV-CA@@ 23.2 52.50 60 4.6 90 4.30 3.90 14.8 13 11 32.90 24.20 18 11.7 dia. Optional Lighting ZFV-LTL01 62 20 P5.8 ✕ 9 = 52.2 Two sets of three, M3 Depth: 5 37.4 29 +100 0 2000 Mounting Hole Dimensions 8 8±0.1 14 20±0.1 10.7 20 Mounting Hole Dimensions 69 74 Two, M3 Depth: 5 69±0.1 7 ZFV-C ZFV-LTL02 Mounting Hole Dimensions 100±0.1 100±0.1 Four, M4 (through-hole) 3.2 33 350 +35 0 140 59.9 90° 20 85 85 165.4 140 100 P5.8 ✕ 9 = 52.2 20 20 62 20 100 20 2000+1000 ZFV-LTL04 Mounting Hole Dimensions 100±0.1 100±0.1 Four, M4 (through-hole) 33 165.4 140 3.2 59.9 90° 20 85 165.4 350 +35 0 85 62 140 100 P5.8 ✕ 9 = 52.2 20 20 20 2000 100 20 +100 0 ZFV-LTF01 Mounting Hole Dimensions 74±0.1 74±0.1 1 103 70 22 (light-emitting surface) 70 109 (light+100 0 74 2000 emitting surface) 74 Four, M3 Depth: 8 8 Terms and Conditions Agreement Read and understand this catalog. Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or comments. Warranties. (a) Exclusive Warranty. Omron’s exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron (or such other period expressed in writing by Omron). Omron disclaims all other warranties, express or implied. (b) Limitations. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS. BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Products or otherwise of any intellectual property right. (c) Buyer Remedy. Omron’s sole obligation hereunder shall be, at Omron’s election, to (i) replace (in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof) the non-complying Product, (ii) repair the non-complying Product, or (iii) repay or credit Buyer an amount equal to the purchase price of the non-complying Product; provided that in no event shall Omron be responsible for warranty, repair, indemnity or any other claims or expenses regarding the Products unless Omron’s analysis confirms that the Products were properly handled, stored, installed and maintained and not subject to contamination, abuse, misuse or inappropriate modification. Return of any Products by Buyer must be approved in writing by Omron before shipment. Omron Companies shall not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or electronic components, circuits, system assemblies or any other materials or substances or environments. Any advice, recommendations or information given orally or in writing, are not to be construed as an amendment or addition to the above warranty. See http://www.omron.com/global/ or contact your Omron representative for published information. Limitation on Liability; Etc. OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY, NEGLIGENCE OR STRICT LIABILITY. Further, in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted. Suitability of Use. Omron Companies shall not be responsible for conformity with any standards, codes or regulations which apply to the combination of the Product in the Buyer’s application or use of the Product. At Buyer’s request, Omron will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself is not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine, system, or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer’s application, product or system. Buyer shall take application responsibility in all cases. NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT(S) IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. Programmable Products. Omron Companies shall not be responsible for the user’s programming of a programmable Product, or any consequence thereof. Performance Data. Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Omron’s test conditions, and the user must correlate it to actual application requirements. Actual performance is subject to the Omron’s Warranty and Limitations of Liability. Change in Specifications. Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change part numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers may be assigned to fix or establish key specifications for your application. Please consult with your Omron’s representative at any time to confirm actual specifications of purchased Product. Errors and Omissions. Information presented by Omron Companies has been checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors or omissions. 2016.1 In the interest of product improvement, specifications are subject to change without notice. OMRON Corporation Industrial Automation Company http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2016 All Right Reserved.