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Smart Sensors with Ultra-High-Speed Color CCD Cameras
ZFV-C
CSM_ZFV-C_DS_E_1_2
Simple to use.
Detection abilities close to human vision.
• One-touch automatic setting for stable detection
• 2.2-inch monitor integrated in compact housing
• Sensor Heads with field of view up to 150 mm
Ordering Information
Models
Sensor Heads
Appearance
Type
Narrow View
Standard
Wide View
Ultra-wide View
Setting distance
34 to 49 mm (variable)
31 to 187 mm (variable)
66 to 141 mm (variable)
114 to 226 mm (variable)
Sensing area
5 ✕ 4.6 mm to 9 ✕ 8.3 mm
(variable)
10 ✕ 9.2 mm to 50 ✕ 46 mm
(variable)
50 ✕ 46 mm (H ✕ V) to
90 ✕ 83 mm (H ✕ V)
90 ✕ 83 mm (H ✕ V) to
150 ✕ 138 mm (H ✕ V)
Degree of
protection
Model
IP65
ZFV-SC10
IP65
ZFV-SC10R *
IP65
ZFV-SC50
IP65
ZFV-SC50R *
IP67
ZFV-SC50W
IP65
ZFV-SC90
IP65
ZFV-SC90R *
IP67
ZFV-SC90W
IP65
ZFV-SC150
IP65
ZFV-SC150R *
IP67
ZFV-SC150W
* Robot Cable type.
Amplifier Units
Appearance
Type
Power supply
Single-function
Amplifier Unit
24 VDC
Multifunction
Amplifier Unit
Output type
Model
NPN
ZFV-CA40
PNP
ZFV-CA45
NPN
ZFV-CA50
PNP
ZFV-CA55
1
ZFV-C
Accessories
Data Storage Units
Appearance
Power supply
Panel-mounting Adapter
Output type
NPN
Model
Appearance
ZS-DSU11
24 VDC
PNP
Model
ZS-XPM1
First Unit
ZS-XPM2
Additional Units
(for expansion)
ZS-DSU41
Controller Link Unit
Appearance
Model
ZS-XCN
External Lighting
Appearance
Sensor Head Extension Cable
Cable length
Type
Model
Model
3m
ZFV-XC3BV2
3m
ZFV-XC3BRV2 (Robot cable type)
8m
ZFV-XC8BV2 *
Note: A maximum of two Extension Cables can be connected to
extend the cable length of each Sensor Head. There are no
restrictions on the combinations of the two Extension Cables to
be used.
* The ZFV-XC8BV2 Extension Cable can be used only with ZFVSC10/SC50/SC50W Sensor Heads.
Bar Lighting
ZFV-LTL01
Bar Double Lighting
ZFV-LTL02
Bar Low-angle Lighting
ZFV-LTL04
Light Source for Throughbeam Lighting
ZFV-LTF01
2
ZFV-C
Specifications
Sensor Heads
Item
ZFV-SC10
ZFV-SC10R
ZFV-SC50/
SC50W
ZFV-SC50R
ZFV-SC90/
SC90W
ZFV-SC90R
ZFV-SC150/
ZFV-SC150R
SC150W
Type
Narrow View Type
Standard Type
Wide View Type
Ultra-wide View Type
Setting distance (L)
34 to 49 mm (variable)
31 to 187 mm (variable)
67 to 142 mm (variable)
115 to 227 mm (variable)
Sensing range (H ✕ V)
Sensing range (V)
5 ✕ 4.6 mm to 9 ✕ 8.3 mm 10 ✕ 9.2 mm to 50 ✕ 46 mm 50 ✕ 46 mm to 90 ✕ 83 mm 90 ✕ 83 mm to 150 ✕ 138 mm
(variable)
(variable)
(variable)
(variable)
(H)
Setting distance (L)
Relation between setting
distance and sensing
range
Setting distance (L)
Setting distance (L)
Setting distance (L)
49 mm
187 mm
142 mm
227 mm
34 mm
31 mm
67 mm
115 mm
5 mm
9 mm
10 mm
Sensing range (H)
Built-in lens
Focus: f15.65
Object lighting method
Pulse lighting
Object light source
50 mm
50 mm
Sensing range (H)
90 mm
90 mm
Sensing range (H)
Focus: f13.47
Focus: f6.1
Eight white LEDs
Thirty-six white LEDs
Twenty white LEDs
Optional lighting
interface
No
Yes
Sensing element
1/3-inch CCD
Shutter
Electronic shutter, shutter time: 1/500 to 1/8,000
Power supply voltage
15 VDC (Supplied from
Amplifier Unit.)
15 VDC, 48 VDC (Supplied from Amplifier Unit.)
Current consumption
Approx. 200 mA
Approx. 350 mA (15 V: approx. 150 mA, 48 V: approx. 200 mA,
including current when external light is connected)
Dielectric strength
1,000 VAC, 50/60 Hz for 1 min
Vibration resistance
(destruction)
10 to 150 Hz, 0.35-mm single amplitude, 10 times each in X, Y, and Z directions for 8 min
Shock resistance
(destruction)
150 m/s2, three times each in six directions (up/down, left/right, forward/backward)
Ambient temperature
range
Operating: 0 to 40°C, Storage: -20 to +65°C (with no icing or condensation)
Ambient humidity range
Operating and storage: 35% to 85% (with no condensation)
Ambient atmosphere
Must be free of corrosive gas.
Connection method
Prewired, Standard cable length: 2 m
Cable length
Standard
Cable: 2m
Degree of protection
(IEC 60529 standard)
IP65
Case
ABS
Materials
Robot
Cable: 2m
Standard
Cable: 2m
--Seventy-two white LEDs
No
Robot
Cable: 2m
Standard
Cable: 2m
Robot
Cable: 2m
Standard
Cable: 2m
Robot
Cable: 2m
[email protected]@@: IP65 [email protected]@@W: IP67 [email protected]@R: IP65
Mounting [email protected]@@/[email protected]@@W/SC150R: PBT
brack
ZFV-SC10R/SC50R/SC90R base: aluminum, bracket: stainless steel
Weight (including
mounting bracket and
cord)
Approx. 200 g Approx. 270 g Approx. 270 g Approx. 400 g Approx. 300 g Approx. 400 g Approx. 600 g
Mounting
ZFV-XMF (1) ZFV-XMF3 (1) ZFV-XMF2 (1) ZFV-XMF4 (1) ZFV-XMF2 (1) ZFV-XMF4 (1)
brack
Accessories
150 mm
Sensing range (H)
Ferrite
core
---
2
Instructio
1
n sheet
LED class
Risk Group 1 (IEC62471)
3
ZFV-C
Amplifier Units
Item
ZFV-CA40
Output method
Serial I/O
ZFV-CA45
ZFV-CA50
USB2.0
1 port, full-speed (12 Mbps) MINI-B
RS-232C
1 port, 115200 bps max.
Number of inspection
items that can be
1 item
executed simultaneously
8 items max.
Inspection items
Patterns (PATTERN), Brightness (BRIGHT), Area (AREA), Width (WIDTH),
Position (POSITION), Count (COUNT), Color inspection (HUE), Character (CHARA)
Teaching area
Rectangular, one area
Teaching area size
Sensing area
Image
logging *1
• Patterns (PATTERN), Brightness (BRIGHT): Any rectangular area (256 ✕ 256 max.)
• Area (AREA), Width (WIDTH), Position (POSITION), Count (COUNT),
Color inspection (HUE), Character (CHARA): Any rectangular area (full screen max.)
Full screen
468 ✕ 432 (H ✕ V) max.
Resolution
Number of
models that
can be
registered
ZFV-CA55
NPN open collector,
PNP open collector,
NPN open collector,
PNP open collector,
30 VDC 50 mA max.,
50 mA max.,
30 VDC 50 mA max.,
50 mA max.,
residual voltage 1.2 V max. residual voltage 1.2 V max. residual voltage 1.2 V max. residual voltage 1.2 V max.
Amplifier
8 models
Unit
1 model *2
External
bank *1
128 models
16 models *2
Logging
trigger
Stores NG images or all images (selectable).
Sampling
ZFV measurement cycle *2
rate
Number
of logged Logs up to 128 images in series
images
Image input cycle
13 ms (Standard), 8 ms (FAST mode), 5 ms (MAX mode)
Other functions
Control output switching: ON for OK or ON for NG, ON delay/OFF delay, One-shot output, "ECO" mode
Gang-mounting Amplifier
5 units max.
Units
Not connectable
Output signals
(1) Control output (OUTPUT) (2) Enable output (ENABLE) (3) Error output (ERROR)
Input signals
(1) Sync measurement input (TRIG)/Continuous measurement input (TRIG); switched from menu
(2) Bank selection input (BANK1-3)
(3) Object stationary teaching (TEACH)/Object motion teaching (TEACH); switched from menu
Sensor Head interface
Digital interface
Image display
Indicators
Operation interface
TFT 2.2-inch LCD (Display dots: 930 ✕ 234)
· Judgment result indicator (OUTPUT, Color: orange) · Inspection mode indicator (RUN, Color: green)
· Error indicator (ERR, Color: red) · Ready status indicator (READY, Color: blue)
· Cursor keys (up, down, left, right) · Setting key (SET) · Escape key (ESC)
· Operating mode switching (slide switch) · Menu switching (slide switch)
· Teaching/Display switching key (TEACH/VIEW) · Function keys (A to D, 4 inputs)
Power supply voltage
20.4 to 26.4 VDC (including ripple)
Current consumption
800mA max. (with Sensor Head ZFV-SC10/SC50/SC90 connected, power supply voltage 24VDC)
930mA max. (with Sensor Head ZFV-SC150 /Option Lighting Unit ZFV-LTL01/LTL02 connected, power supply voltage 24VDC)
1050mA max. (Option Lighting Unit ZFV-LTL04/LTF01 connected, power supply voltage 24VDC)
Dielectric strength
1,000 VAC, 50/60 Hz for 1 min between leads and Amplifier Unit case
Noise immunity
1 kV, Pulse rise: 5 ns, Pulse width: 50 ns, Burst duration: 15 ms, Cycle: 300 ms
Vibration resistance
(destruction)
10 to 150 Hz, 0.1-mm single amplitude, 10 times each in X, Y, and Z directions for 8 min
Shock resistance
(destruction)
150 m/s2, three times each in six directions (up/down, left/right, forward/backward)
Ambient temperature range
Operating: 0 to 50°C, Storage: -25 to +65°C (with no icing or condensation)
Ambient humidity range
Operating and storage: 35% to 85% (with no condensation)
Ambient atmosphere
Must be free of corrosive gas.
Degree of protection
IEC 60529, IP20
Materials
Polycarbonate
Weight
Approx. 300 g (including cord; packaged condition: 450 g)
Accessories
Ferrite core (1), Instruction sheet
*1 A ZS-DSU Data Storage Unit is required. There are restrictions in the versions of Units that can be connected. Ask your OMRON representative for details.
*2 If there is only one inspection item, the measurement mode can be switched to Single Bank Mode to increase the number of models that can be registered to eight for the Amplifier Unit and 128 for the external bank.
4
ZFV-C
Dimensions
(Unit: mm)
Sensor Heads
ZFV-SC10
1/4-20UNC
Depth: 6
34
20
18.7
34
33.6
Two, M4
30.1 Depth: 6
Mounting Hole Dimensions
Mounting Bracket can be
attached to any side.
0.8
32
67.90
20±0.1
33
Two, 4.5 dia.
Focus adjustment dial
5.6
17.9
30
Heat-resistive vinyl-insulated cable
5.8 dia, standard length: 2 m
4.5 4.5
6.36
4.5
32
33.6
30
4
4.5
6.36
8.5
12.8 dia.
23.30
ZFV-SC10R
Conector
3 0 .1
Two,
4.5 dia.
32
Mounting Hole Dimensions
20±0.1
34
30
18.7
33
67.9
Focus adjustment dial
17.9
6.36
Heat-resistive vinyl-insulated cable
5.8 dia, standard length: 2 m
4
23 .3
85
32
30
18 .5
0.8
6.36
32.5
5.6
12.8 dia.
50.5
Mounting Bracket can be attached to any side.
Optical axis
34
20
ZFV-SC50/SC50W
26. 5
34
1/4-20UNC Depth: 6
38. 9
Two, M4 Depth: 6
30. 1
Mounting Hole Dimensions
Mounting Bracket can be
attached to any side.
86
52. 5
26. 5
34
20±0.1
Two, 4.5 dia.
Heat-resistive vinyl-insulated cable
6.2 dia, standard length: 2 m
5. 6
(6.3 6)
35. 5
3
(6.3 6)
39
52. 5
6.2 dia.
8. 5
8
35. 5
5
30. 3
9. 8
5
ZFV-C
ZFV-SC50R
86
26. 5
34
Mounting Hole Dimensions
20±0.1
External lighting output
Optical axis
56
52. 5
30.25
Two, 4.5 dia.
Heat-resistive vinyl-insulated cable
6.2 dia, standard length: 2 m
52. 5
Focus adjustment dial
Mounting Bracket can be attached to any side.
ZFV-SC90/SC90W
33
34
20
34
1/4-20UNC Depth: 6
38.9
30.1
Two, M4 Depth: 6
20±0.1
33
Two, 4.5 dia.
Mounting Hole Dimensions
83.7
33
9.8
35.5
4
52.5
39
6.2 dia.
35.5
8.5
5.6
8.5 8.5
30.25
52.5
Mounting Bracket can be
attached to any side.
ZFV-SC90R
33
7
Heat-resistive vinyl-insulated cable
6.2 dia, standard length: 2 m
83.7
34
External lighting output
30.25
Heat-resistive vinyl-insulated cable
6.2 dia, standard length: 2 m
56
52.5
Optical axis
52.5
Focus adjustment dial
Mounting Hole Dimensions
20±0.1 Two, 4.5 dia.
Mounting Bracket can be attached to any side.
6
ZFV-C
ZFV-SC150/SC150W/SC150R
110.2
59.5
140
29
5
8.5
4
140
73.2
8.5
8.5
35
12
Mounting
surface
57
Heat-resistive vinyl-insulated
cable 6.2 dia,
standard length: 2 m
7
8.5
33
98
Two, 4.5 dia.
20±0.1
Mounting Hole Dimensions
Amplifier Units
[email protected]@
23.2
52.50
60
4.6
90
4.30
3.90
14.8
13 11
32.90
24.20
18
11.7 dia.
Optional Lighting
ZFV-LTL01
62
20
P5.8 ✕ 9 = 52.2
Two sets of three, M3
Depth: 5
37.4
29
+100
0
2000
Mounting Hole Dimensions
8
8±0.1
14
20±0.1
10.7
20
Mounting Hole Dimensions
69
74
Two, M3
Depth: 5
69±0.1
7
ZFV-C
ZFV-LTL02
Mounting Hole Dimensions
100±0.1
100±0.1
Four, M4
(through-hole)
3.2
33
350 +35
0
140
59.9
90°
20
85
85
165.4 140 100
P5.8 ✕ 9 = 52.2
20
20
62
20
100
20
2000+1000
ZFV-LTL04
Mounting Hole Dimensions
100±0.1
100±0.1
Four, M4
(through-hole)
33
165.4
140
3.2
59.9
90°
20
85
165.4
350 +35
0
85
62
140 100
P5.8 ✕ 9 = 52.2
20
20
20
2000
100
20
+100
0
ZFV-LTF01
Mounting Hole Dimensions
74±0.1
74±0.1
1
103
70
22
(light-emitting surface)
70
109 (light+100
0
74
2000
emitting
surface)
74
Four, M3
Depth: 8
8
Terms and Conditions Agreement
Read and understand this catalog.
Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you
have any questions or comments.
Warranties.
(a) Exclusive Warranty. Omron’s exclusive warranty is that the Products will be free from defects in materials and workmanship
for a period of twelve months from the date of sale by Omron (or such other period expressed in writing by Omron). Omron
disclaims all other warranties, express or implied.
(b) Limitations. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT
NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS. BUYER
ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE
PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE.
Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the
Products or otherwise of any intellectual property right. (c) Buyer Remedy. Omron’s sole obligation hereunder shall be, at
Omron’s election, to (i) replace (in the form originally shipped with Buyer responsible for labor charges for removal or
replacement thereof) the non-complying Product, (ii) repair the non-complying Product, or (iii) repay or credit Buyer an amount
equal to the purchase price of the non-complying Product; provided that in no event shall Omron be responsible for warranty,
repair, indemnity or any other claims or expenses regarding the Products unless Omron’s analysis confirms that the Products
were properly handled, stored, installed and maintained and not subject to contamination, abuse, misuse or inappropriate
modification. Return of any Products by Buyer must be approved in writing by Omron before shipment. Omron Companies shall
not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or
electronic components, circuits, system assemblies or any other materials or substances or environments. Any advice,
recommendations or information given orally or in writing, are not to be construed as an amendment or addition to the above
warranty.
See http://www.omron.com/global/ or contact your Omron representative for published information.
Limitation on Liability; Etc.
OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES,
LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS,
WHETHER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY, NEGLIGENCE OR STRICT LIABILITY.
Further, in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted.
Suitability of Use.
Omron Companies shall not be responsible for conformity with any standards, codes or regulations which apply to the
combination of the Product in the Buyer’s application or use of the Product. At Buyer’s request, Omron will provide applicable
third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself
is not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine,
system, or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product
with respect to Buyer’s application, product or system. Buyer shall take application responsibility in all cases.
NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE
QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS,
AND THAT THE OMRON PRODUCT(S) IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE
OVERALL EQUIPMENT OR SYSTEM.
Programmable Products.
Omron Companies shall not be responsible for the user’s programming of a programmable Product, or any consequence
thereof.
Performance Data.
Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining
suitability and does not constitute a warranty. It may represent the result of Omron’s test conditions, and the user must correlate
it to actual application requirements. Actual performance is subject to the Omron’s Warranty and Limitations of Liability.
Change in Specifications.
Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our
practice to change part numbers when published ratings or features are changed, or when significant construction changes are
made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers
may be assigned to fix or establish key specifications for your application. Please consult with your Omron’s representative at
any time to confirm actual specifications of purchased Product.
Errors and Omissions.
Information presented by Omron Companies has been checked and is believed to be accurate; however, no responsibility is
assumed for clerical, typographical or proofreading errors or omissions.
2016.1
In the interest of product improvement, specifications are subject to change without notice.
OMRON Corporation
Industrial Automation Company
http://www.ia.omron.com/
(c)Copyright OMRON Corporation 2016 All Right Reserved.