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Smart Sensor
ZG2 Series 2D Measurement Sensor
ZG2 debut! Achieving stable measurement
through innovative technology
Easier and much more accurate
for profile measurement
Stable measurement regardless of color, material, and shape complexity
< Simple configuration >
Plug & play! Just connecting Sensor head and Controller.
Sensor head
Controller
Wide 2D laser beams
capture the cross-sectional
shape of the object
All-in-one controller for checking
profiles, setting parameters, and
executing measurements
Setup Support Software
Smart Monitor ZG2
The ZG2 Smart Monitor software allows
easy data logging, trend monitoring and
full parameter configuration.
∗Equipped with sensor controller ZG2-WDC_1A as standard.
Easier and much more accurate
for profile measurement
Stable measurement regardless of color, material, and shape complexity
<Simple configuration>
<Enhanced Performance>
Through innovative technology the ZG2 offers superior performance
to conventional 2D sensors.
Plug & play! Just connecting Sensor head and Controller.
【Sensor head】
【Controller】
Wide 2D laser beams
capture the cross-sectional
shape of the object
All-in-one controller for checking
profiles, setting parameters, and
executing measurements
Evolution
y’s
Industrt
bes
12x
the conventional
sensitivity
y’s
Industrt
bes
2.5x
10x
the conventional
inclination tolerance
the conventional
speed
Measurement can be performed
at a stable level in a large
amount of ambient light, even on
objects that do not reflect light so
much such as black ones.
Measurement performance
margin for transparent objects
and glossy object has been
significantly improved.
Measurement is performed at a
stable level even when an object
is inclined or shaking slightly.
The speed of the multi-sensitivity
function, effective for measuring
multi-material objects or complex
shapes, has been increased.
Measurement can be performed
at a stable level even in
high-speed takt-time lines.
Luster side of painted object
and black rubber
CASE-001
Inclined transparent
object and glossy object
CASE-002
High-speed takt-time line
CASE-003
A wide variety of measurement items
Setup Support Software
Smart Monitor ZG2
Height
Peak
The ZG2 Smart Monitor software allows
easy data logging, trend monitoring and
full parameter configuration.
※Equipped with sensor controller ZG2-WDC_1A as standard.
2
Point of
inflection
Edge width
and edge
position
Step
Average
Point of
inflection
Step
Edge width
Point 1
Angle
Point 2
Edge position
Sectional
area
Inclination
Point 1
Point 2
Bottom
Intersection
and angle
Sectional area
Reference plane
Intersection
3
Measuring difficult problems by laser
CASE-001
Evolution
y’s
Industrt
bes
12x
the conventional
sensitivity
7x
the conventional
ambient illumination
CASE-002
Evolution
y’s
Industrt
bes
2.5x
the conventional
inclination tolerance
Painted object and black rubber
Inclined transparent object or glossy object
Dark colored materials or materials with a matt finish, like black rubber often do not reflect sufficient light to maintain
a stable measurement. They are also susceptible to the influences of ambient light so are difficult to measure using
conventional laser measurement sensors. The ZG2 solves these problems because it is supersensitive and significantly reduces ambient noise. It also has an APS function to automatically tune parameters such as a receiver’s
sensitivity and background suppression level at optimal levels according to the ambient light conditions. Shape
profiles can also be easily reproduced at optimal conditions to achieve high precision measurement.
Measurement of moving objects is possible because measurement can be performed within a short exposure time.
On an object with strong regular reflection components such as luster sides and transparent objects, the amount of
light reflection significantly reduces when the object is slightly inclined, lowering measurement stability. The sensor
head ZG2-WDS3VT with a high-performance gauss lens is the solution for the problem. Its inclination acceptance
range has been increased to 2.5 times as compared to conventional models so transparent objects can be measured
up to a ±5°inclination at a stable level. Because the ZG2 has this function, it is useful for assembly inspections for
lenses and glass plates.
※ For details, see descriptions of the high-performance gauss lens (page 8).
※ For details, see descriptions of the APS function (page 9) and new optical system ONPS (page 8).
Flush and Gap on car doors
Gaps on car doors can be measured at
a stable level without being influenced
by the color.
Assembly inspection of electronic parts
Assembly inspection of lenses
The ZG2 can measure parts with glass or a glossy object
such as CCDs, CMOSs, and crystal splinters of quartz
resonators at a stable level. It can be used for assembly
inspections of parts because it can measure steps on a
substrate or package side.
The ZG2 can measure the step between the
peak of a lens and lens holder to check if they
are assembled properly.
Step
CASE-003
Evolution
10x
the conventional
speed
High-speed takt-time line
Overlap or damage
when manufacturing tires
The ZG2 can check for overlap or
damage of black rubber.
Reproducing a clear, stable profile is difficult for
objects with both black and metal sides, cylindrical
objects, and complex-shaped objects because the
amount of laser reflection and reflection angle differ
according to the positions of different materials on
such objects. To solve the problem, Omron’s unique
“multi-sensitivity function”has been improved.
The measurement speed for the function has been
increased so that the function can be used in
high-speed takt-time lines.
※ For details, see descriptions of high-speed multi sensitivity (page 9).
4
5
Measuring difficult problems by laser
CASE-001
Evolution
y’s
Industrt
bes
12x
the conventional
sensitivity
7x
the conventional
ambient illumination
CASE-002
Evolution
y’s
Industrt
bes
2.5x
the conventional
inclination tolerance
Painted object and black rubber
Inclined transparent object or glossy object
Dark colored materials or materials with a matt finish, like black rubber often do not reflect sufficient light to maintain
a stable measurement. They are also susceptible to the influences of ambient light so are difficult to measure using
conventional laser measurement sensors. The ZG2 solves these problems because it is supersensitive and significantly reduces ambient noise. It also has an APS function to automatically tune parameters such as a receiver’s
sensitivity and background suppression level at optimal levels according to the ambient light conditions. Shape
profiles can also be easily reproduced at optimal conditions to achieve high precision measurement.
Measurement of moving objects is possible because measurement can be performed within a short exposure time.
On an object with strong regular reflection components such as luster sides and transparent objects, the amount of
light reflection significantly reduces when the object is slightly inclined, lowering measurement stability. The sensor
head ZG2-WDS3VT with a high-performance gauss lens is the solution for the problem. Its inclination acceptance
range has been increased to 2.5 times as compared to conventional models so transparent objects can be measured
up to a ±5°inclination at a stable level. Because the ZG2 has this function, it is useful for assembly inspections for
lenses and glass plates.
※ For details, see descriptions of the high-performance gauss lens (page 8).
※ For details, see descriptions of the APS function (page 9) and new optical system ONPS (page 8).
Flush and Gap on car doors
Gaps on car doors can be measured at
a stable level without being influenced
by the color.
Assembly inspection of electronic parts
Assembly inspection of lenses
The ZG2 can measure parts with glass or a glossy object
such as CCDs, CMOSs, and crystal splinters of quartz
resonators at a stable level. It can be used for assembly
inspections of parts because it can measure steps on a
substrate or package side.
The ZG2 can measure the step between the
peak of a lens and lens holder to check if they
are assembled properly.
Step
CASE-003
Evolution
10x
the conventional
speed
High-speed takt-time line
Overlap or damage
when manufacturing tires
The ZG2 can check for overlap or
damage of black rubber.
Reproducing a clear, stable profile is difficult for
objects with both black and metal sides, cylindrical
objects, and complex-shaped objects because the
amount of laser reflection and reflection angle differ
according to the positions of different materials on
such objects. To solve the problem, Omron’s unique
“multi-sensitivity function”has been improved.
The measurement speed for the function has been
increased so that the function can be used in
high-speed takt-time lines.
※ For details, see descriptions of high-speed multi sensitivity (page 9).
4
5
Suitable for diversified needs
CASE-004
0
Evolution
Measurement off wide
M
id target
A
B
A
Installation/Setup
Two sensor controllers are linked
and two sensor heads perform
synchronous measurement to
increase the measurement range to
140 mm. With the link method, the
ZG2 Series provides the optimum
solution for any intended purpose.
A
B
B
Edge width
CASE-007
Simplified Sensor Head Adjustment
The “installation correction function” automatically makes adjustments to parallelly
align the sensor head with the target. The function eliminates the gap between the
reference plane and sensor head inclination caused during setup and in turn
significantly reduces the time spent for adjustment during the setup of the sensor head.
∗ When inclination is great,
a measurement error may
occur. Check the
measurement accuracy in
actual measurement
conditions prior to use.
Measurement
CASE-009
Simultaneous measurement of two or
more points
Measurements can be performed for up to eight measurement points selected from a
profile simultaneously so different types of inspections can be carried out at the same time
when necessary. Measurement items can be selected from among 20 items including edge
width, height, inclination, step, and sectional area according to the intended purpose.
CASE-011
Operation
Peak
Bottom
Evolution
Step
Sectional
area
Warping
inclination
Edge width
Edge position
Host PC
Memory card
Data Storage and Trend Analysis
A data storage unit is now available for storing measurement values and profile data.
Data can be loaded on a PC from a memory card or via serial communication and can
be used to manage manufacturing history, monitor tendency, or analyze defects.
USB/RS-232C
∗ For logging capacity, see System Configuration (page 10).
CASE-005
CASE-006
Evolution
Evolution
Measurement by finding
the inflection point of the object
Measurement of position
and angle of intersection
The sensor has a measurement
function to capture points where an
angle varies on a target as an
“inflection point.” This function
enables the measurement of a step
or edge width of a feature point of a
target.
The sensor has a function to
measure the “intersection
coordinates” and “intersection angle”
on two linear lines on a target. An
example of a useful application of this
function is tracer control for a welding
torch for targets to be welded.
Point of
inflection
CASE-008
Intuitive setting
1st STEP
2nd STEP
3rd STEP
Display a profile.
Select a measurement item.
Specify the measurement range.
A profile is
displayed as soon
as the power is
turned ON.* Adjust
the Sensor Head
position while
viewing the profile
on the screen.
Basic setting requires only three steps. Omron’s
unique interface maximizes the sensing
performance with extremely simple operation.
Select the icon for
the item to be
measured, such
as height, step, or
sectional area.
* In the FUN mode
Simply enclose
the range to be
measured with
the box on the
profile. The ZG2
automatically
optimizes the
sensing
conditions.
∗ Screen images are simulated.
CASE-0010
Active Position
Compensation Control
The position and inclination are automatically corrected
even for targets for which positioning is difficult. This helps
to perform stable in-line measurement.
CASE-012
Example) 2-point step measurement
Inclination
correction
Measurement
result
When a target is inclined, step
measurement result is greater
than the actual value.
Inclination
correction
Measurement
result
Measurement can be performed
accurately utilizing the
“inclination correction function.”
Evolution
Large Programme Capacity
Measurement conditions for up to 16 items (16 banks) can be registered in the
sensor controller unit. Banks can be easily switched by inputting a signal,
inputting a command, or operating a key. When the data storage unit is used, up
to 4,096 banks can be registered for quick response to flexible production lines.
Measurement
conditions for up
to 4,096 items
can be stored in
the data storage
unit.
Measurement
conditions for
up to 16 items
can be stored
in the sensor
controller.
Incorporating cutting-edge technology
Sensor Head
Sensor Controller
2 Dimensional Measurement
Powerful functionality in a compact design
A light-cutting method is used. The widely-spread laser beam is projected on the
measurement object to measure its cross-sectional shape.
The business card sized ZG2 controller incorporates a built in LCD monitor for
profile visualization. The LCD display also gives access to the ZG2's intuitive and
simple to use setup screens.
The controller also includes a USB and RS-232 interface for easy connectivity.
Measurement principle
A band-like laser beam is projected on the measurement object, and the reflection
from the object is received by the CCD. A shape profile of the measurement
object is formed based on the principle of triangular distance measurement.
Since 2D data of the X and Z axes are measured simultaneously, there is no need
to move either the sensor or measurement object.
Measurement conditions
are indicated by
easy-to-understand icons.
Since three CCD modes are available; high-speed mode, standard mode, and high-precision
mode, the ZG2 can be used for processes that require high speed or inspections that require
higher precision. The measurement center distance remains fixed even when the mode is
changed so the sensor head position does not need to be adjusted.
The real-time parallel
output unit for extending
a parallel port is
available (optional).
CCD
High-performance
gauss lens「TAGG」
Evolution
Full-scale photograph
Stable measurement regardless
of material and color
APS function
Suitable for transparent and mirror surface objetcs
High-performance gauss lens「TAGG」
Patent pending
Equipped with USB and
RS-232C port as
standard.
Select an icon
directly with a
function key.
[ Three CCD modes ]
Evolution
Input /output
interface
Operation
interface
Patent pending
A feature of 2D measurement sensors is projecting a wide
beam onto an object to be measured in order to simultaneously
check dimensions such as the width and gap. However, since
light reflects differently according to the material, color, and shape
of an object’s surface, experience and skill are required to obtain the
most adequate profile which is a prerequisite of high-precision measurement. As a
result, measurement sometimes takes a long time. The ZG2 has an“APS
function”developed by combining a variety of techniques for obtaining profiles. An
optimal profile with no lost part can be obtained with the simple push of a button,
even from black objects, and also in conditions with ambient light where
adjustment was difficult using conventional sensors. Optimal tuning is simple and
easy so startup work time can be significantly reduced.
Mounted on the ZG2-WDS3VT
The new gauss lens was born out of Omron’s passion for sensing technology.
In the lens, a coupling lens structure including an aspherical lens is used, which
allows for clear, bright images with low aberration, even though it is a wide-angle
lens. Previous lens designs could not receive sufficient light reflection when
objects were inclined. Using the new TAGG lens design, light reflection can be
received at angles up to ±5°
. The lens shows excellent performance for stable
measurement of mirror and gloss surfaces with large amounts of regular reflection
components and also transparent objects such as glass.
「TAGG」: Transparency And Gloss surface detector by Gauss composition
Optimal tuning for the
measurement object with the
simple push of a button
Before setting
Lost part on a profile
due to insufficient amount of light received
「APS」: Auto Profile Search
Evolution
New optical system ONPS
「ONPS」: Optical Noise Protection System
Stable measurement for complex shapes
High-speed multi sensitivity
Patent pending
Utilizing its unique optical filter technology, Omron has developed a new optical
system where ambient light components are effectively removed so that only
necessary reflection components from the object can be received. A control
system is also used in which the laser exposure period and the CCD receiving
period are synchronized. The combined effect of these has achieved ambient
illumination resistence of 7,000 lx, seven times higher than conventional models.
Measurement can be performed at a stable level without being influenced by
fluorescent light or other surrounding conditions.
8
Evolution
Resists the effects of ambient light
Fluorescent
light
Only ambient light
components are blocked.
Patent No. 3575693
[Example]
A workpiece with a
mountain-shaped reference
plane. Reflectivity varies
from part to part.
Light reflected from
these parts do not
directly enter the CCD.
Omron's unique "multi-sensitivity function" is used to measure complex shapes by
varying the intensity of the laser light over different areas of reflectivity across the
object. The function has been further improved in the ZG2 Series. The optimal
profile is formed according to the reflection of the object approximately two to ten
times faster than in former models. The ZG2 can now perform measurements on
higher-speed takt-time lines.
Principle
While switching sensitivity levels for
workpieces of which reflectivity varies from
part to part, the sensor inputs multiple
images and combines parts taken at the
optimal sensitivity into a single image. This
produces an image of the entire workpiece.
After setting
Irradiated light
Effect
Image obtained
from ordinary
processing
Image obtained using
the multi-sensitivity
function
Reference
plane
High
Workpiece
Low
Medium
Low
High
Reflectivity
9
Sensor Controller
Powerful functionality in a compact design
The business card sized ZG2 controller incorporates a built in LCD monitor for
profile visualization. The LCD display also gives access to the ZG2's intuitive and
simple to use setup screens.
The controller also includes a USB and RS-232 interface for easy connectivity.
Operation
interface
Input /output
interface
Measurement conditions
are indicated by
easy-to-understand icons.
Equipped with USB and
RS-232C port as
standard.
Select an icon
directly with a
function key.
Evolution
The real-time parallel
output unit for extending
a parallel port is
available (optional).
Full-scale photograph
Stable measurement regardless
of material and color
APS function
Patent pending
A feature of 2D measurement sensors is projecting a wide
beam onto an object to be measured in order to simultaneously
check dimensions such as the width and gap. However, since
light reflects differently according to the material, color, and shape
of an object’s surface, experience and skill are required to obtain the
most adequate profile which is a prerequisite of high-precision measurement. As a
result, measurement sometimes takes a long time. The ZG2 has an “APS
function” developed by combining a variety of techniques for obtaining profiles. An
optimal profile with no lost part can be obtained with the simple push of a button,
even from black objects, and also in conditions with ambient light where
adjustment was difficult using conventional sensors. Optimal tuning is simple and
easy so startup work time can be significantly reduced.
Optimal tuning for the
measurement object with the
simple push of a button
Before setting
Lost part on a profile
due to insufficient amount of light received
[APS]: Auto Profile Search
Evolution
Stable measurement for complex shapes
High-speed multi sensitivity
Patent No. 3575693
[Example]
A workpiece with a
mountain-shaped reference
plane. Reflectivity varies
from part to part.
Light reflected from
these parts do not
directly enter the CCD.
Omron's unique "multi-sensitivity function" is used to measure complex shapes by
varying the intensity of the laser light over different areas of reflectivity across the
object. The function has been further improved in the ZG2 Series. The optimal
profile is formed according to the reflection of the object approximately two to ten
times faster than in former models. The ZG2 can now perform measurements on
higher-speed takt-time lines.
Principle
While switching sensitivity levels for
workpieces of which reflectivity varies from
part to part, the sensor inputs multiple
images and combines parts taken at the
optimal sensitivity into a single image. This
produces an image of the entire workpiece.
After setting
Irradiated light
Effect
Image obtained
from ordinary
processing
Image obtained using
the multi-sensitivity
function
Reference
plane
High
Workpiece
Low
Medium
Low
High
Reflectivity
Leading to the Optimum Solution
System Configuration
Basic configuration
Memory card
Up to two units
can be linked
PLC
Sensor head
MEMORY
CARD
256MB
High-speed
output to PLC
For logging
data
PC
PC
RS-232C
USB
Smart Monitor ZG2
for setting from a PC (attached)
PC
Real-time parallel
output unit
Sensor controller
Data storage unit
RS-232C
USB
∗ A controller link unit is necessary for the following cases.
A data storage unit is connected.
Evolution
Two sensor controllers are linked.
27 m max.
Evolution
Sensor Head Extension Cables
Highly-flexible extension cables of four different lengths are available.
The distance between the sensor head and sensor controller can be
extended up to 27 m without delaying image input periods.
Flexible cables
Sensor head cable length : 0.5 m / 2 m
25 m /15 m /8 m /3 m
Multi function unit
Data Storage Unit ZG2-DSU
[ Collect measurement values ]
[ Save profile data ]
Up to 65,000 values can be stored in the
memory of the main unit. Up to 7,150,000
values (65,000 values x 110 files) can be
saved in a memory card (256 MB).
Up to 5,120 object profiles can be saved.
Up to 35,328 profiles (256 profiles x 138
files) can be saved in a memory card
(256 MB). Saved data can be used for
analyzing defects.
[ Readiness for high-mix production ]
Up to 4,096 banks of data for stage
replacement can be saved for quick
response for high-mix production lines.
∗ Saving capacity differs according to set
conditions. See the Ratings and Specifications table.
Setting, Analysis, and Data Storage via PC
Setup Support Software Smart Monitor ZG2
Using the software equipped with the sensor controller ZG2-WDC_1A, sensing conditions
can be easily specified using a PC. Intricate profiles, which cannot be sufficiently checked
on the Controller's LCD monitor, can be enlarged for thorough checking on a PC screen.
[ Measurement value logging ]
[ Profile logging ]
Measurement value logging results are
displayed in a time series. They are useful
for trend management.
In addition to measurement values, profile
data logging is now enabled.
Evolution
[ Setup support ]
Profiles are displayed on a
large screen. They can be enlarged
by the [Zoom] button.
Helps to check intricate profiles that cannot be
sufficiently checked on the controller's LCD monitor and
provides easy-to-view setting lists for easy setting.
Connect the PC where Smart Monitor ZG2 is used and the sensor controller by the USB
cable attached to the sensor controller (ZG2-WDC_1A) together with Smart Monitor ZG2.
Order Information
Sensor Heads
Height
200
Height
210 mm
100
(±48 mm)
Height
60
100 mm
(±12 mm)
Height
50 mm
Height
22.3 mm (±3 mm)
20
0
(±0.5 mm)
Width
3 mm
Optical system
Measurement
range
Resolution
Height direction
Width
Width
8 mm
22 mm
Width
70 mm
Regular reflective
Diffuse reflective
Diffuse reflective
Regular reflective
Diffuse reflective
Regular reflective
22.3±0.5 mm
10.6±0.4 mm
50±3 mm
44±2 mm
100±12 mm
94±10 mm
3 mm (typical)
Width direction
8 mm (typical)
Diffuse reflective
210±48 mm
22 mm (typical)
70 mm (typical)
Height direction
0.25 μm
1 μm
2.5 μm
6 μm
Width direction
5 μm (3mm/631pixels)
13 μm (8 mm/631 pixels)
35 μm (22 mm/631 pixels)
111 μm (70 mm/631 pixels)
Model
ZG2-WDS3VT 2M
ZG2-WDS8T 2M
ZG2-WDS22 2M
ZG2-WDS70 2M
ZG2-WDS3VT 0.5M
ZG2-WDS8T 0.5M
ZG2-WDS22 0.5M
ZG2-WDS70 0.5M
∗ For details, see the Ratings and Specifications Table.
Sensor Controllers
Appearance
Note : Setup support software for PC is attached.
Power supply
Output type
NPN
24 VDC
PNP
Model
Data Storage Unit
Appearance
Power supply
ZG2-WDC11A(See note.)
ZG2-WDC11
Output type
Model
NPN
ZG2-DSU11
PNP
ZG2-DSU41
24 VDC
ZG2-WDC41A(See note.)
ZG2-WDC41
Accessories (Order Separately)
Real-time Parallel Output Unit
Appearance
Sensor Head Extension Cable (Robot Cable)
Output type
NPN
Model
Appearance
ZG-RPD11
PNP
ZG-RPD41
Connecting device
Model
Qty
For PLC/PT connection (2 m)
ZS-XPT2
1
For personal computer connection (2 m)
ZS-XRS2
1
RS-232C Cable
Cable length
Model
Qty
25 m
ZG2-XC25CR
1
15 m
ZG2-XC15CR
1
8m
ZG2-XC8CR
1
3m
ZG2-XC3CR
1
Parallel Mounting Adaptor
Appearance
Model
ZS-XPM1 For 1 Unit
ZS-XPM2 For 2 Units or more
Memory Card
Controller Link Unit
Appearance
Model
ZS-XCN
Capacity
Model
256 MB
HMC-EF283
512 MB
HMC-EF583
Ratings and Specifications
Sensor Heads
Item
Measurement
range
ZG2-WDS8T
Diffuse reflective
Optical system
Height direction
ZG2-WDS22
ZG2-WDS70
Regular reflective
Diffuse reflective
Regular reflective
Diffuse reflective
44 ± 2 mm
100 ± 12 mm
94 ± 10 mm
210 ± 48 mm
(In the high-precision mode)
50 ± 3 mm
ZG2-WDS3VT
Regular reflective
Diffuse reflective
22.3 ± 0.5 mm
10.6 ± 0.4 mm
Width direction (See note 5.)
8 mm (typical)
22 mm (typical)
70 mm (typical)
3 mm (typical)
Height direction (See note 1.)
1 μm
2.5 μm
6 μm
0.25 μm
13 μm
(8 mm / 631 pixels)
35 μm
(22 mm / 631 pixels)
111 μm
(70 mm / 631 pixels)
5 μm
(3 mm / 631 pixels)
Resolution
Width direction
Linearity (in the height direction) (See note 2.)
± 0.1 %F.S.
Temperature characteristic (See note 3.)
0.03 %F.S./°C
Light source
Type
Visible semiconductor laser
Wavelength
658 nm
Output
5 mW max. output, 1 mW max. exposure (without using optical instruments)
Laser class
Class 2M of EN60825-1 / IEC60825-1
Class IIIB of FDA (21CFR 1040.10 and 1040.11)
Beam shape (at measurement center distance) (See note 4.)
0.02 %F.S./°C
0.08 %F.S./°C
650 nm
30 μm × 24 mm (typical)
1 mW max
Class 2 of EN60825-1 / IEC60825-1
Class II of FDA (21CFR 1040.10 and 1040.11)
60 μm × 45 mm (typical)
120 μm × 75 mm (typical)
LED
STANDBY : Lights when laser irradiation preparation is complete (indication color : green)
Measurement object
Surface of non-transparent / transparent objects
25 μm × 4 mm (typical)
LD_ON : Lights when the laser is irradiating (indication color : green)
Environmental
resistance
Surface of non-transparent objects
Ambient light intensity
Illumination on the photo-receiving face 7,000 lx max. : Incandescent lamp
Ambient temperature
Operating : 0 to 50°C, Storage : -15 to 60°C(with no icing or condensation)
Ambient humidity
Operating and storage : 35 to 85 % (with no condensation)
Degree of protection (See note 6.)
IP66(IEC60529)
Vibration resistance (destruction)
10 to 150 Hz with 0.35 mm single amplitude for 80 min each in X, Y, and Z directions
Shock resistance (destruction)
Surface of non-transparent / transparent objects
IP67(IEC60529)
150 m/s2, 3 times each in 6 directions (up / down, right / left, forward / backward)
Materials
Case: Aluminum diecast, Front cover : Glass, Cable insulation : Heat-resistive polyvinyl chloride (PVC), Connector : Zinc alloy or brass
Cable length
0.5 m, 2 m (flexible cable)
Minimum bending radius
68 mm
Weight
Approx. 500 g
Accessories
Approx. 500 g
Approx. 650 g
Approx. 300 g
Laser labels (English labels), Ferrite core (2), Instruction manual
Note : 1. Obtained by setting an OMRON standard measurement object at the measurement center distance and determining the average height of the beam line.
The conditions are given in the table below. However, satisfactory resolution cannot e attained in strong electromagnetic fields.
The minimum resolution of the ZG2-WDS8T/WDS3VT is 0.25 μm, even when the average number of operations is increased. Resolution does not go any lower.
Model
CCD mode
Average No.
of operations
Measurement object
Regular reflective
Diffuse reflective
OMRON standard white alumina ceramic object
ZG2-WDS8T/ZG2-WDS22/ZG2-WDS70
High-resolution mode
64
OMRON standard mirrored object
ZG2-WDS3VT
OMRON standard diffuse reflective object
Note : 2. The tolerance for and ideal straight line obtained by determining the average height of and OMRON standard measurement object for the beam line.
The CCD high-resolution mode is used. Linearity varies depending on the measurement object.
Model
CCD mode
Average No.
of operations
Diffuse reflective
OMRON standard white alumina ceramic object
ZG2-WDS8T/ZG2-WDS22/ZG2-WDS70
High-resolution mode
ZG2-WDS3VT
Measurement object
Regular reflective
1
OMRON standard mirrored object
OMRON standard diffuse reflective object
Note : 3. A value attained by using an aluminum jig to secure the distance between the Sensor Head and the measurement object. The CCD standard mode is used.
Note : 4. Defined as 1/e2 (13.5%) of the center light intensity.
This may be influenced when light leakage also exists outside the defined area and the reflectivity of the light around the measurement object is higher than that of the measurement object.
Note : 5. A typical value of the measurement range (width direction) near the measurement center distance.
This is not a guaranteed value.
Note : 6. Protection structure of connector area is IP40.
Sensor Controllers
Data Storage Unit
Item
ZG2-WDC11/WDC11A
ZG2-WDC41/WDC41A
NPN
PNP
Input/output type
Item
ZG2-DSU11
No. of connectable Sensor Heads
1 per Controller
No. of connectable Controllers
No. of connectable Controllers
2
Connectable Controllers
Measurement cycle (See note 1.)
16 ms (high-precision mode), 8 ms (standard mode), 5 ms (high-speed mode)
Min. display unit
10 nm
LCD monitor
LEDs
External
interface
Input/output
signal lines
Analog outputs
Judgment output
(ALL-PASS/NG/ERROR)
Trigger auxiliary output
Judgment indicators for each task (indication color : orange):
T1, T2, T3, T4
Laser indicator (indication color : green): LD_ON
Zero reset indicator (indication color : green): ZERO
Trigger indicators (indication color : green): TRIG
Serial I/O
Functions
Laser stop input (LD-OFF)
PNP open collector
50 mA max.
Residual voltage : 1.2 V max.
ON : O V short or
1.5 V max.
ON : Power supply voltage
short or power supply
voltage -1.5 V max.
Zero reset input (ZERO)
Measurement trigger input (TRIG)
Parallel output
(when ZG-RPD is mounted)
Main functions
Bank switching input (BANK A~D)
OFF : Open
(leakage current : 0.1 mA max.)
USB2.0
1 port, full speed (12 Mbps), MINI-B
RS-232C
1 port, 115,200 bps max.
Output
18 - terminal
No. of setting banks
Sensitivity adjustment
Measurement items
Ratings
Environmental
resistance
OFF : Open
(leakage current : 0.1 mA max.)
Height, 2-point Step, 3-point Step, Edge position, Edge width, Angle, Intersection
coordinates, Intersection angle, Sectional area, Calculations between tasks
(up to eight items can be measured simultaneously)
Profiles saved
16 profiles (1 profile per bank)
Trigger modes
External trigger / continuous
Power supply voltage
21.6 to 26.4 VDC (including ripple current)
Current consumption
0.8 A max. (per sensor head)
Insulation resistance
20 MΩ at 250 V between lead wires and Controller case
Dielectric strength
1,000 VAC, 50 / 60 Hz for 1 min between lead wires and Controller case
Ambient temperature
Operating : 0 to 50°C, Storage : -15 to 60°C
(with no icing or condensation)
Ambient humidity
Operating and storage : 35 to 85 % (with no condensation)
Degree of protection
IP20(IEC60529)
Vibration resistance
Vibration frequency : 10 to 150 Hz, single amplitude : 0.35 mm,
acceleration : 50 m/s2
(destruction)
ON : Power supply voltage short or power
supply voltage -1.5 V max.
OFF : Open (leakage current : 0.1 mA max.)
Judgment output
(HIGH/PASS/LOW/ERROR)
NPN open collector
30 VDC, 50 mA max.
Residual voltage : 1.2 V max.
PNP open collector
50 mA max.
Residual voltage : 1.2 V max.
USB2.0
1 port, full speed (12 Mbps), MINI-B
RS-232C
1 port, 115,200 bps max.
Memory of the
main unit
Profiles saved : 5,120 profiles
Measurement values saved : 65,000 values max. (See note 3.)
Memory card(256 MB)
Profiles saved : 35,328 profiles max. (256 profiles x 138 files)
Measurement values saved : 7,150,000 values max. (65,000 values x 110 files)
(See note 4.)
Ratings
Environmental
resistance
Logging trigger functions
External triggers, data triggers (self-triggers), and time triggers
External banks functions
4096
Other functions
Alarm output functions
Power supply voltage
21.6 to 26.4 VDC (including ripple current)
Current consumption
0.5 A max.
Ambient temperature
Operating : 0 to 50°C, Storage: 0 to 60°C
(with no icing or condensation)
Ambient humidity
Operating and storage : 35 to 85% (with no condensation)
Degree of protection
IP20(IEC60529)
Material
Case : Polycarbonate (PC)
Cable length
2m
Minimum bending radius
52 mm
Weight
Approx. 280 g
Accessories
Ferrite Core (1 piece), Instruction Manual
Multi, High-speed multi, Auto, Fixed
Filter, Laser power adjustment, Position correction (height, position, lope),
Linked operation, Point of inflection measurement
Shock resistance
Inputting starting/
terminating logging
16
Auxiliary functions
(destruction)
ZG2-WDC11/WDC41
(See note 2.)
Select voltage or current
(using the sliding switch on the bottom surface)
Voltage output : -10 to 10 V, output impedance : 40 Ω
Current output : 4 to 20 mA, maximum load resistance : 300 Ω
NPN open collector
30 VDC, 50 mA max.
Residual voltage : 1.2 V max.
No. of logged
data
PNP
2 (See note 1.)
ON : O V short or 1.5 V max.
OFF : Open
(leakage current : 0.1 mA max.)
1.8-inch TFT color LCD (557 x 234 pixels)
(ENABLE/GATE)
Serial I/O
Input/output
signal lines
-999.99999 to 999.99999
Display range
Display
External
interface
ZG2-DSU41
NPN
Input/output type
150 m/s2, 3 times each in 6 directions
(up / down, right / left, forward / backward)
Material
Case : Polycarbonate (PC),
Cable insulation : Heat-resistive polyvinyl chloride (PCV)
Cable length
2m
Minimum bending radius
57 mm
Weight
Approx. 300 g (including cable)(Packed state: Approx. 450 g)
Accessories
ZG2-WDC_1 : Large Ferrite Core (1 piece), Instruction Manual
ZG2-WDC_1A : Large Ferrite Core (1 piece), Small Ferrite Core(2 pieces),
Instruction Manual, Setup Support Software (CD-ROM), USB cable (1 m)
Note : 1. The image input periods listed here are for fixed/auto sensitivity. The image input period will be
longer for multi-sensitivity, high-speed multi-sensitivity, or other settings. When the high-power
mode is ON, the shortest image input period is 95 ms regardless of the setting of the CCD mode.
Use the eco monitor in the RUN mode to determine the actual image input period.
Note : 1. The controller link unit is necessary for linking.
Note : 2. Data is saved in the memory of the main unit during logging. The data is automatically saved
in a memory card after logging is completed.The maximum number of logging differs according to
set conditions. For details, refer to the Users Manual.
Note : 3. Measurement values for 65,000 measurements can be saved even when two sensor controllers
are connected and each performs eight tasks.
Note : 4. The value is the maximum number achieved in the following conditions.
One sensor controller performs one measurement task.
Either profiles or measurement values are logged.
Dimensions
Sensor Heads
ZG2-WDS3VT
<Regular reflection>
(Unit : mm)
(Unit : mm)
Reference plane
<Diffuse reflective>
Optical axis
Sensor Heads
(Unit : mm)
ZG2-WDS70
<Diffuse reflective>
65 ± 0.1 3-M4
Optical axis
2-4.5 dia. mounting hole
35
22.17
15.3
Emitter optical axis
22.3
4.5
Measurement center
Emitter
38
10.64
4.64
Operation indication lamp
65
56
4.5
52.5
65
56
40°
Receiver
optical axis
75.02
2-M4
28
46
21.66
Vinyl-insulated round cable 6.8 dia,
standard length : 2 m
Measurement
center
Vinyl-insulated round cable 6.8 dia,
standard length : 2 m
Connector
45
19°
Connector
Emitter optical axis
Reference plane 16.4
13 dia
Emitter
Sensor Heads
ZG2-WDS8T/WDS22
<Diffuse reflective>
(Unit : mm)
Reference plane
18
Emitter
2
Connector
Data Storage Unit
(Unit : mm)
ZG2-DSU11/DSU41
59.85
52.50
60
20.8
5.2
11
Operation indication lamp
∗
90
35.5
90
25
A° ( )
100
Receiver
optical axis
Reference
plane
3-4.5 dia. mounting hole
Receiver
82
27.9
69
3.90
3.9
11.7 dia
Heat-resistive polyvinyl chloride (PVC),
5.2 dia, standard length : 2 m
45.1
Vinyl-insulated round cable 6.8 dia,
standard length : 2 m, 0.5 m
USB
connector
Connector
4.30
4.3
18
16.9
3-M4
69 ± 0.1
57
52.5
60
∗
46
(Unit : mm)
ZG2-WDC11/WDC41
3.34
L( )
80
72
Measurement center
4
70
Emitter optical axis
9.5
25 16.4
22.7
Sensor Controller
36
Optical axis
25
Vinyl-insulated round cable 6.8 dia,
standard length : 2 m, 0.5 m
56 ± 0.1
Mounting Hole Dimensions
70 ± 0.1
9.5 ± 0.1
120
115.06
56 ± 0.1
92.1
Operation indication lamp
47
Receiver
optical axis
71.78 ± 0.1
Mounting Hole Dimensions
75
65
5
33.47
40°
Reference plane
2-M4
210
Receiver
22.7
33.47 ± 0.1
Measurement center
Receiver optical axis
(1: 2 )
Mounting Hole Dimensions
Reference plane
23.79
Reference plane
20.66
Receiver
optical axis
2-4.5 dia. mounting hole
20.83 Emitter optical axis
31. 5
45 ± 0.1
19
81.06
71.78
Heat-resistive polyvinyl chloride (PVC),
5.2 dia, standard length : 2 m
13 10
13 10
RS-232C connector
∗ ZG2-WDS8T
L=50, A=30°
ZG2-WDS22 L=100, A=25°
32.9
24.2
Mounting Hole Dimensions
24.20
18
32.90
11.7 dia
Sensor Heads
(Unit : mm)
ZG2-WDS8T
<Regular reflection>
44.1
10.3
98.5
67.6
3-4.5 dia. mounting hole
18.1 23.1
28.8
Measurement center
Receiver optical axis
3-M4
9.3
Panel Mounting Adaptor
(Unit : mm)
ZS-XPM1/XPM2 (Dimensions for mounting on a control panel)
(60 × n )+12
60 × n
3-4.5 dia. mounting hole
13
3
Panel
Real-time Parallel Output Unit
ZG-RPD11/RPD41
29.60
15°
30°
37.7
12.5°
110.9
68.3 ± 0.1
24.2 ± 0.1
Reference plane
18.1± 0.1
Vinyl-insulated round cable 6.8 dia,
standard length : 2 m, 0.5 m
64.2 ± 0.1
10.25
15.85
9
23.5
15.2
25°
90 122
109.6
(140 )
(14.15) 13 (2. 85)
Receiver
optical axis
3-M4
Reference
15.2 ± 0.1 plane
11.5
66.50
80
89
98
15.65
9
70
(150 )
Panel
55
Connector
65.3 ± 0.1
Vinyl-insulated round cable 6.8 dia,
standard length : 2 m, 0.5 m
Connector
∗When two or more units are aligned side-by-side.
Panel Mounting Adaptor
(2)
(37. 5)
32.90
(Note: 1)
30
Panel cutout dimensions
Mounting Hole Dimensions
21
30
65.3
64.2
Two,Mounting holes
8
24.2
Measurement center
Emitter optical axis
(Unit : mm)
7
DIN track
15.6
18.6
67.6 ± 0.1
27 ± 0.1
95.9
68.3
94.1
27
Emitter optical axis
(Unit : mm)
ZG2-WDS22
<Regular reflection>
Note: 1. Dimensions are for a 2.0 mm thick panel.
Mounting Hole Dimensions
116 ± 1
(60 × n ) + 8
6
35.20
Sensor Heads
(Unit : mm)
ZG2-WDS70
<Diffuse reflective>
65 ± 0.1 3-M4
Optical axis
38
45 ± 0.1
19
210
Receiver
22.7
75
65
5
28
(1 : 2 )
Mounting Hole Dimensions
Reference plane
Operation indication lamp
47
Receiver
optical axis
46
Measurement
center
120
115.06
45
19°
Emitter optical axis
Reference plane 16.4
13 dia
Emitter
25
57
2
Vinyl-insulated round cable 6.8 dia,
standard length : 2 m, 0.5 m
Sensor Controller
(Unit : mm)
ZG2-WDC11/WDC41
Connector
Data Storage Unit
(Unit : mm)
ZG2-DSU11/DSU41
59.85
52.5
60
52.50
60
20.8
3.34
5.2
11
90
35.5
90
27.9
3.90
3.9
11.7 dia
Heat-resistive polyvinyl chloride (PVC),
5.2 dia, standard length : 2 m
18.4
Heat-resistive polyvinyl chloride (PVC),
5.7 mm dia., 16-core, standard length 2 m
13 10
13 10
32.9
24.2
4.30
4.3
24.20
18
32.90
11.7 dia
Panel Mounting Adaptor
(Unit : mm)
ZS-XPM1/XPM2 (Dimensions for mounting on a control panel)
(60 × n)+12
60 × n
13
3
Panel
Real-time Parallel Output Unit
ZG-RPD11/RPD41
29.60
Two,Mounting holes
7
DIN track
8
21
30
10.25
15.85
9
90 122
(Unit : mm)
(140)
(14.15) 13 (2. 85)
11.5
66.50
80
89
98
15.65
9
70
(150 )
Panel
55
∗When two or more units are aligned side-by-side.
Panel Mounting Adaptor
(2)
(37.5)
32.90
(Note: 1)
30
Panel cutout dimensions
Note: 1. Dimensions are for a 2.0 mm thick panel.
116 ± 1
(60 × n) + 8
6
35.20
Terms and Conditions Agreement
Read and understand this catalog.
Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have
any questions or comments.
Warranties.
(a) Exclusive Warranty. Omron’s exclusive warranty is that the Products will be free from defects in materials and workmanship
for a period of twelve months from the date of sale by Omron (or such other period expressed in writing
by Omron). Omron disclaims all other warranties, express or implied.
(b) Limitations. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT
NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE
PRODUCTS. BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE PRODUCTS WILL
SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE.
Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Products
or otherwise of any intellectual property right. (c) Buyer Remedy. Omron’s sole obligation hereunder shall be, at Omron’s election,
to (i) replace (in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof) the
non-complying Product, (ii) repair the non-complying Product, or (iii) repay or credit Buyer an amount equal to the purchase price
of the non-complying Product; provided that in no event shall Omron be responsible for warranty, repair, indemnity or any other
claims or expenses regarding the Products unless Omron’s analysis confirms that the Products were properly handled, stored,
installed and maintained and not subject to contamination, abuse, misuse or inappropriate modification. Return of any Products by
Buyer must be approved in writing by Omron before shipment. Omron Companies shall not be liable for the suitability or
unsuitability or the results from the use of Products in combination with any electrical or electronic components, circuits, system
assemblies or any other materials or substances or environments. Any advice, recommendations or information given orally or in
writing, are not to be construed as an amendment or addition to the above warranty.
See http://www.omron.com/global/ or contact your Omron representative for published information.
Limitation on Liability; Etc.
OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES,
LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS,
WHETHER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY, NEGLIGENCE OR STRICT LIABILITY.
Further, in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted.
Suitability of Use.
Omron Companies shall not be responsible for conformity with any standards, codes or regulations which apply to the
combination of the Product in the Buyer’s application or use of the Product. At Buyer’s request, Omron will provide applicable
third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself is
not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine, system,
or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product with
respect to Buyer’s application, product or system. Buyer shall take application responsibility in all cases.
NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE
QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS,
AND THAT THE OMRON PRODUCT(S) IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE
OVERALL EQUIPMENT OR SYSTEM.
Programmable Products.
Omron Companies shall not be responsible for the user’s programming of a programmable Product, or any consequence thereof.
Performance Data.
Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining
suitability and does not constitute a warranty. It may represent the result of Omron’s test conditions, and the user must correlate it
to actual application requirements. Actual performance is subject to the Omron’s Warranty and Limitations of Liability.
Change in Specifications.
Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice
to change part numbers when published ratings or features are changed, or when significant construction changes are made.
However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers may be
assigned to fix or establish key specifications for your application. Please consult with your Omron’s representative at any time to
confirm actual specifications of purchased Product.
Errors and Omissions.
Information presented by Omron Companies has been checked and is believed to be accurate; however, no responsibility is
assumed for clerical, typographical or proofreading errors or omissions.
Safety Precautions for Laser Equipment
WARNING
Class2
Do not expose your eyes to laser radiation
either directly or reflected from a mirrored
surface.The emitted laser beams have a high
power density and direct exposure may result
in loss of eyesight.
Class2M
The warning and explanatory label
on the side of the Sensor Head in
the ZG2 Series is in Japanese.
Replace it with the English label that
comes with the product.
This document provides information mainly for selecting suitable models. Please read the User's Manual carefully for information that the user
must understand and accept before purchase, including information on warranty, limitations of liability, and precautions.
Note: Do not use this document to operate the Unit.
OMRON Corporation
Industrial Automation Company
Authorized Distributor:
Tokyo, JAPAN
Contact: www.ia.omron.com
Regional Headquarters
OMRON EUROPE B.V.
Sensor Business Unit
Carl-Benz-Str. 4, D-71154 Nufringen, Germany
Tel: (49) 7032-811-0/Fax: (49) 7032-811-199
OMRON ELECTRONICS LLC
One Commerce Drive Schaumburg,
IL 60173-5302 U.S.A.
Tel: (1) 847-843-7900/Fax: (1) 847-843-7787
OMRON ASIA PACIFIC PTE. LTD.
No. 438A Alexandra Road # 05-05/08 (Lobby 2),
Alexandra Technopark,
Singapore 119967
Tel: (65) 6835-3011/Fax: (65) 6835-2711
OMRON (CHINA) CO., LTD.
Room 2211, Bank of China Tower,
200 Yin Cheng Zhong Road,
PuDong New Area, Shanghai, 200120, China
Tel: (86) 21-5037-2222/Fax: (86) 21-5037-2200
© OMRON Corporation 2008 All Rights Reserved.
In the interest of product improvement,
specifications are subject to change without notice.
CSM_6_3_0416
Printed in Japan
Cat. No. Q167-E1-01A
1208-1M(0109)(AS)
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