DC1677A - Demo Manual

DEMO MANUAL DC1677A
LT3988
Dual 60V Step-Down Regulator
DESCRIPTION
Demonstration circuit 1677A is a dual 60V monolithic 1A
step-down regulator featuring the LT®3988. The demo
board operates from inputs up to 60V. The outputs are 5V,
1A and 3.3V, 1A. The wide input range of the LT3988 allows
a variety of input sources, such as commercial vehicle
batteries and industrial supplies. The switching frequency
can be programmed either via oscillator resistor or external
clock over a 250kHz to 2.5MHz range. When the circuit is
synchronized to an external clock connected to the SYNC
terminal, the RT resistor (R2) should be chosen to set the
LT3988 internal switching frequency within ±25% of the
final SYNC frequency.
The LT3988 internal boost diodes and loop compensation
reduce the components count and solution size. The current mode control scheme creates fast transient response
and good loop stability. The EN/UVLO pin can be used to
set the part in micropower shutdown mode, reducing the
PERFORMANCE SUMMARY
PARAMETER
supply current to less than 2μA. Users can populate R1 and
R3 to provide a programmable undervoltage lockout. Both
channels have cycle-by-cycle current limit and diode current sense, providing protection against shorted outputs.
The LT3988 data sheet gives a complete description of the
part, operation and application information. The data sheet
must be read in conjunction with this demo manual for
demo circuit 1677A. The LT3988 is assembled in a 16-lead
plastic MSOP package with an exposed pad for low thermal
resistance. Proper board layout is essential for both proper
operation and maximum thermal performance. See the data
sheet section PCB Layout and Thermal Considerations.
Design files for this circuit board are available at
http://www.linear.com/demo
L, LT, LTC, LTM, Linear Technology and the Linear logo are registered trademarks of Linear
Technology Corporation. All other trademarks are the property of their respective owners.
(TA = 25°C)
CONDITIONS
VALUE
Minimum Input Voltage
7V
Maximum Input Voltage
60V
Output Voltage VOUT1
VIN = 7V ~ 60V
5V ± 3%
Output Voltage VOUT2
VIN = 7V ~ 60V
3.3V ± 3%
Switching Frequency
RT = 200k
250kHz ± 10%
Maximum Output Current IOUT1
VIN = 7V ~ 60V
1A
Maximum Output Current IOUT2
VIN = 7V ~ 60V
1A
Voltage Ripple VOUT1
VIN = 12V, IOUT1 = 1A
< 30mV
Voltage Ripple VOUT2
VIN = 12V, IOUT2 = 1A
< 30mV
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DEMO MANUAL DC1677A
QUICK START PROCEDURE
Demonstration circuit 1677A is easy to set up to evaluate the performance of the LT3988. Refer to Figure 2 for
proper measurement equipment setup and follow the
procedure below:
NOTE: When measuring the input or output voltage ripple,
care must be taken to avoid a long ground lead on the
oscilloscope probe. Measure the input or output voltage
ripple by touching the probe tip directly across the VIN
or VOUT and GND terminals. See Figure 3 for the proper
scope technique.
1. Place JP1 on the ON position and JP2 on the RT position.
2. With power off, connect the input power supply to VIN1
and GND. Also connect the same or another input power
supply to VIN2 and GND.
3. With power off, connect loads from VOUT1 to GND and
VOUT2 to GND.
4. Turn on the power at the inputs.
NOTE: Make sure that the input voltages do not exceed
60V.
5. Check for the proper output voltages:
VOUT1 = 5V, VOUT2 = 3.3V.
NOTE: If there is no output, temporarily disconnect the
load to make sure that the load is not set too high or
is shorted.
6. Once the proper output voltages are established, adjust
the loads within the operating ranges and observe the
output voltage regulation, ripple voltage, efficiency and
other parameters.
7. An external clock can be added to the SYNC terminal
when SYNC function is used (JP2 on the SYNC position). Please make sure that RT should be set to provide
a frequency within ±25% of the final SYNC frequency.
See the data sheet section Switching Frequency.
90
VOUT1 = 5V
85
80
EFFICIENCY (%)
VOUT2 = 3.3V
75
70
65
60
55
50
VIN1 = VIN2 =12V
fSW = 250kHz
0
0.1
0.2
0.3 0.4 0.5 0.6 0.7
LOAD CURRENT (mA)
0.8 0.9
1
DC1677a F01
Figure 1. Efficiency vs Load Current
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2
DEMO MANUAL DC1677A
QUICK START PROCEDURE
+
A
–
+
+
–
A
–
VIN2
–
–
+
+
A
–
+
V
VOUT1
+
+
V
+
+
A
+
V
VIN1
LOAD
–
V
–
+
VOUT2
–
LOAD
–
DC1677a F02
Figure 2. Proper Measurement Equipment Setup
DC1677a F03
Figure 3. Measuring Input and Output Ripple
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DEMO MANUAL DC1677A
PARTS LIST
ITEM
QTY
REFERENCE
PART DESCRIPTION
MANUFACTURER/PART NUMBER
Required Circuit Components
1
2
C1, C2
CAP, X7R, 2.2μF 100V, 20%,1210
TDK, C3225X7R2A225M
2
2
C3, C4
CAP, X7R, 1000pF 50V, 5%, 0402
AVX, 04025C102JAT
3
2
C5, C6
CAP, X5R, 0.22μF 16V, 10%, 0603
AVX, 0603YD224KAT
4
1
C8
CAP, C0G, 22pF 16V, 0402, 5%
AVX, 0402YA220JAT2A
5
2
C9, C10
CAP, X7R, 47μF 10V, 1210
MURATA, GRM32ER71A476KE15L
6
2
C11, C12
CAP, X5R, 1μF 10V, 10%, 0603
AVX, 0603ZD105KAT2A
7
2
D1, D2
DIODE, SCHOTTKY 1.0A, POWERDI123
DIODE INC, DFLS160L
8
1
L2
IND, 15μH
COILCRAFT, XAL5050-153ME
9
1
L1
IND, 22μH
COILCRAFT, XAL5050-223ME
10
1
R2
RES, CHIP 200k 0402
VISHAY, CRCW0402200KFKEA
11
1
R4
RES, CHIP 57.6k 1%, 0402
VISHAY, CRCW040257K6FKEA
12
1
R5
RES, CHIP 34k 1%, 0402
VISHAY, CRCW040234K0FKEA
13
1
R7
RES, CHIP 10k 1%, 0402
VISHAY, CRCW040210K0FKEA
14
1
R6
RES, CHIP 10.2k 1%, 0402
VISHAY, CRCW040210K2FKEA
15
1
U1
IC, LT3988EMSE, MS16
LINEAR TECHNOLOGY, LT3988EMSE#PBF
SUNCON, 100CE22BS
Additional Circuits
16
0
C13, C14 (OPT)
CAP, ALUM, 22μF 20% 100V, CE-BS
17
0
C7 (OPT)
CAP, 0402
18
0
R1, R3 (OPT)
RES, CHIP 0603
Hardware (For Demo Board Only)
19
12
E1 TO E12
TESTPOINT, TURRET, 0.095"
MILL-MAX, 2501-2-00-80-00-00-07-0
20
2
JP1, JP2
2mm SINGLE ROW HEADER, 3 PIN
SAMTEC, TMM-103-02-L-S
21
2
JP1, JP2
SHUNT
SAMTEC, 2SN-BK-G
dc1677af
4
B
A
E1
E8
E2
E6
E5
C9
47uF
10V
1210
Information furnished by Linear Technology Corporation is believed to be accurate and reliable.
However, no responsibility is assumed for its use. Linear Technology Corporation makes no representation that the interconnection of its circuits as described herein will not infringe on existing patent rights.
2. INSTALL SHUNTS AS SHOWN.
1. ALL RESISTORS ARE IN 0402.
ALL CAPACITORS ARE IN 0402.
22uH
D1
DFLS160L
L1
RT
2
OFF
ON
SYNC
JP2
C1 JP1
2.2uF 2
100V
1210
R3
(OPT)
1%
0603
C13
22uF
100V
OPT
C11
1uF
10V
0603
+
VIN1
1
3
1
14
1
2
3
12
15
5
16
FB1
DA1
SW1
BOOST1
SYNC
THIS CIRCUIT IS PROPRIETARY TO LINEAR TECHNOLOGY AND
SUPPLIED FOR USE WITH LINEAR TECHNOLOGY PARTS.
VIN2
SCALE = NONE
YING C.
HZ
APPROVALS
FB2
DA2
SW2
BOOST2
BD
RT
TRACK/SS2
LT3988EMSE
TRACK/SS1
EN/UVLO
VIN1
CUSTOMER NOTICE
R6
10.2K
1%
R4 57.6k
C7 (OPT)
C5
0.22uF
0603
C3 1nF
R1
(OPT)
1%
0603
U1
LINEAR TECHNOLOGY HAS MADE A BEST EFFORT TO DESIGN A
CIRCUIT THAT MEETS CUSTOMER-SUPPLIED SPECIFICATIONS;
HOWEVER, IT REMAINS THE CUSTOMER'S RESPONSIBILITY TO PCB DES.
VERIFY PROPER AND RELIABLE OPERATION IN THE ACTUAL
APP ENG.
APPLICATION. COMPONENT SUBSTITUTION AND PRINTED
CIRCUIT BOARD LAYOUT MAY SIGNIFICANTLY AFFECT CIRCUIT
PERFORMANCE OR RELIABILITY. CONTACT LINEAR
TECHNOLOGY APPLICATIONS ENGINEERING FOR ASSISTANCE.
NOTE: UNLESS OTHERWISE SPECIFIED
GND
VOUT1
5V / 1A
SYNC
E11
TRACK/SS1
EN/UVLO
GND
7V - 60V
1
3
E7
1
2
VIN1
GND
17
R7
10k
C6
0.22uF
0603
R2
200K
1%
2
REV
R5
C8
DATE:
N/A
SIZE
DESCRIPTION
TECHNOLOGY
34k
22pF
D2
DFLS160L
L2 15uH
C12
1uF
10V
0603
+
E4
E3
GND
VOUT2
3.3V / 1A
E12
TRACK/SS2
7V - 60V
C14
22uF
100V
OPT
E10
GND
2
Thursday, March 22, 2012
IC NO.
SHEET 1
OF 1
2
REV.
1630 McCarthy Blvd.
Milpitas, CA 95035
Phone: (408)432-1900 www.linear.com
Fax: (408)434-0507
LTC Confidential-For Customer Use Only
C10
47uF
10V
1210
C2
2.2uF
100V
1210
DATE
11-9-11
E9 VIN2
YING C.
APPROVED
REVISION HISTORY
PRODUCTION
C4
1nF
2
DUAL 60V STEP-DOWN REGULATOR
LT3988EMSE
DEMO CIRCUIT 1677A
TITLE: SCHEMATIC
11
8
7
6
4
13
10
9
__
ECO
1
2
1
B
A
DEMO MANUAL DC1677A
SCHEMATIC DIAGRAM
dc1677af
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DEMO MANUAL DC1677A
DEMONSTRATION BOARD IMPORTANT NOTICE
Linear Technology Corporation (LTC) provides the enclosed product(s) under the following AS IS conditions:
This demonstration board (DEMO BOARD) kit being sold or provided by Linear Technology is intended for use for ENGINEERING DEVELOPMENT
OR EVALUATION PURPOSES ONLY and is not provided by LTC for commercial use. As such, the DEMO BOARD herein may not be complete
in terms of required design-, marketing-, and/or manufacturing-related protective considerations, including but not limited to product safety
measures typically found in finished commercial goods. As a prototype, this product does not fall within the scope of the European Union
directive on electromagnetic compatibility and therefore may or may not meet the technical requirements of the directive, or other regulations.
If this evaluation kit does not meet the specifications recited in the DEMO BOARD manual the kit may be returned within 30 days from the date
of delivery for a full refund. THE FOREGOING WARRANTY IS THE EXCLUSIVE WARRANTY MADE BY THE SELLER TO BUYER AND IS IN LIEU
OF ALL OTHER WARRANTIES, EXPRESSED, IMPLIED, OR STATUTORY, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS
FOR ANY PARTICULAR PURPOSE. EXCEPT TO THE EXTENT OF THIS INDEMNITY, NEITHER PARTY SHALL BE LIABLE TO THE OTHER FOR
ANY INDIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES.
The user assumes all responsibility and liability for proper and safe handling of the goods. Further, the user releases LTC from all claims
arising from the handling or use of the goods. Due to the open construction of the product, it is the user’s responsibility to take any and all
appropriate precautions with regard to electrostatic discharge. Also be aware that the products herein may not be regulatory compliant or
agency certified (FCC, UL, CE, etc.).
No License is granted under any patent right or other intellectual property whatsoever. LTC assumes no liability for applications assistance,
customer product design, software performance, or infringement of patents or any other intellectual property rights of any kind.
LTC currently services a variety of customers for products around the world, and therefore this transaction is not exclusive.
Please read the DEMO BOARD manual prior to handling the product. Persons handling this product must have electronics training and
observe good laboratory practice standards. Common sense is encouraged.
This notice contains important safety information about temperatures and voltages. For further safety concerns, please contact a LTC application engineer.
Mailing Address:
Linear Technology
1630 McCarthy Blvd.
Milpitas, CA 95035
Copyright © 2004, Linear Technology Corporation
dc1677af
6
Linear Technology Corporation
LT 0612 • PRINTED IN USA
1630 McCarthy Blvd., Milpitas, CA 95035-7417
(408) 432-1900
●
FAX: (408) 434-0507 ● www.linear.com
© LINEAR TECHNOLOGY CORPORATION 2012
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