CYPRESS MPPT Solar Charge Controller Reference Design P R O D U C T O V E RV I E W INTEGRATED SOLUTION FOR LED DRIVE AND MPPT BAT TERY CHARGING Cypress’s MPPT Solar Charger and LED driver is a PowerPSoC® based solution. It is used to charge solar-based lead acid batteries by employing a Maximum Power Point Tracking (MPPT) algorithm. The MPPT algorithm tracks the peak power delivered by a solar panel and maximizes the solar energy harvested from the panel. This also increases the ampere-hours delivered to a battery while charging. The same PowerPSoC device is used to drive the LEDs. A D VA N TA G E S MPPT ALGORITHM MAXIMIZES SOLAR ENERGY HARVEST • Modulates battery charging current to extract best possible power from the panel • Works with flooded, absorbed glass mat, sealed, and gel batteries (via jumper selection) • Significantly improve ampere-hours delivered The MPPT algorithm modulates the battery charging current unlike competitive solutions which connect the battery directly to the photovoltaic modules. This provides designers the ability to operate the module at its max power reconfigured at night, which can significantly improve the ampere-hours delivered to the battery, increasing the fixture’s effectiveness. The reference design works with multiple types of lead-acid batteries, including flooded, absorbed glass mat, sealed, and gel batteries. To drive the LEDs, PowerPSoC uses its internal capabilities, which include 6 MHz current amplifiers, 2 MHz hysteretic controllers, 16-bit dimming, and external gate drivers to implement a floating load buck and boost drive for the system. The flexibility and intelligence inherent in this integrated solution provide differentiated features such as multiple load control options such as automatic dusk to dawn and simultaneous battery charging and load enable. PowerPSoC also provides safety options for the charging circuit, including battery over voltage, no battery connected, battery under voltage, and low panel voltage. The entire solution is available as a Cypress reference design, that includes functional firmware, board schematic, layout, and full bill-of-materials. For additional information on this design, go to www.cypress.com/powerpsoc and download application note number AN56778. to battery • 12V lead-acid battery • Maximum charging current – 9.5A INTEGRATED HIGH-POWER PERIPHERALS PROVIDE COST-EFFECTIVE SOLUTION • Boost driver rated at 40V, 1A • Buck driver rated at 8V, 1A • Multiple load control options • MPPT plus LED Drive on single chip INTELLIGENT FLEXIBILITY ENHANCE SAFETY FEATURES • Battery over voltage, no battery connected, battery under voltage, low panel voltage • Multiple protection options at solar panel reverse, battery reverse, over voltage, undervoltage, open circuit, and short circuit COMPLETE HARDWARE AND FIRMWARE, DECREASING TIME-TO-MARKET • Finished code provided, can be modified per requirements • Finished schematics, bill-of-materials, layout files provided www.cypress.com/go/lighting P R O D U C T O V E RV I E W Solar Panel 5 pin Miniprog for ISSP/USB-12C Sync Buck Driver Battery PowerPSoC® Load RJ-45 for OCD Board Protection Load Control MPPT Algorithm Charging Control MPPT Charger Reference Design block diagram APPLICATIONS • Street lighting • Solar lighting GET STARTED NOW Go to www.cypress.com/go/lighting for more information on PowerPSoC and all Cypress power products. To purchase PowerPSoC parts, visit us at www.cypress.com/go/shop. Cypress Semiconductor Corporation 198 Champion Court, San Jose CA 95134 phone +1 408.943.2600 toll free +1 800.858.1810 (U.S. only) © 2010 Cypress Semiconductor Corporation. All rights reserved. All other trademarks are the property of their respective owners. Doc#001-60318 Rev** 032010/JONA/XNB/BALA