Low Profile Connectors for AC power supply RP34L Series Receptacle installed height (3 pos.type) (2 pos.type) RP34L ■Features Existing RP34 Mated dimensions 1. Low profile Receptacles are designed with their installation heights to be shorter than those of conventional RP34 series. 2. Space saving Both 2 and 3 position receptacles are miniaturized to 7mm length, resulting in a small board mounting area. 3. Snap-lock mechanism Audible click when connector is fully mated. 4. Precise mated connection RP34L-5PA-2SC(✽✽✽✽) & RP34L-5R-2PD Secure hold of the plug on au 3 axis. 5. Sequence mating The 3 contact type has sequenced mating. One pin makes contact as a ground terminal before the other contacts. 6. No Mismating This 2 contact plug is an over-molded (i.e., cable-integrated form) type. Recommended cable diameter is 3.5mm dia. Mated dimensions Two polarized keys prevent any insertion error. 23.5 16.9 9.1 An arrow on the top of the plug shows the proper direction for insertion. 10.45 7. Ease of Mating ■Applications 7 1.4 5 7.8 Notebook PCs, portable remote terminals, AV equipment, etc. RP34L-5PA-3SC & RP34L-5R-3PD This 3-contact plug is a field assembly type. Recommended cable diameter is 4mm dia. 2004.8 1 ■Product Specifications Ratings Current rating 5A Operating temp. range -25ç~+85ç Voltage rating 30V AC, 42A DC Storage temp. range -10ç~+60ç Item Specification 1.Contact resistance Conditions 1A DC 30mø or max. 2.Insulation resistance 1000mø min. 100V DC 3.Withstanding voltage No flashover or insulation breakdown 150V AC/1 minute 4.Vibration No electric disconnection of 10µs or more 10~55Hz, one-sided amplitude 0.75mm, 3 directions for 2hours, respectively 5.Temperature cycle Insulation resistance:100mø min. -55ç for 30 min./normal temp. for 10~15 min./+85ç for 30 min./normal temp. for 10~15 min. 5 cycles 6.Salt spray No corrosions 5% salt water solution, 48 hours 7.Durability Contact resistance:60mø max. 5,000 mating / un-mating ■Material Component 2 pos. 2 pos. 3 pos. Material Phosphor bronze Solder-plating Insulator Nylon Black Contacts Brass Palladium-plating UL94HB --------------- Cover Vinyl chloride Black UL94V-0 Insulator Nylon Black Contacts Phosphor bronze UL94HB --------------- Metal comp. Phosphor bronze Solder-plating --------------- Insulator PPS Black Contacts Brass Palladium-plating UL94V-0 --------------- Polycarbonate Black UL94V-0 Vinyl chloride Black UL94V-0 Insulator PPS Black Contacts Phosphor bronze Palladium-plating UL94V-0 --------------- ■Ordering information RP34L - 5 PA - 2 SC 1 1 Series name: RP34L 2 Shell: Shell.size, 5 3 Type: 2 3 4 (✽ ✽ ✽ ✽ ) 5 6 4 Number of contacts: 2, 3 5 Type of contact: Receptacle: R PD: through hole male contact Assembled straight plug: P SC: crimp female contact Assembled right angle plug: LP Cable ass'y, straight plug: PA 6 Cable length:(✽✽✽✽) depends on each cable (mm). 2 Remarks --------------- Metal comp. Cover 3 pos. Finish / Color ■Receptacles ●2 pos. RP34L-5R-2PD Recommended panel cutout PCB mounting pattern Connector front ●3 pos. RP34L-5R-3PD Recommended panel cutout PCB mounting pattern Connector front Part Number CL No. RP34L-5R-2PD 113-5154-6-00 RP34L-5R-3PD 113-5157-4-00 3 ■Plugs ■RP34L-5PA-2SC(1857) 4 Cable assembly ■RP34L-5P-3SC Field assembly-Straight ■RP34L-5LP-3SC Field assembly-Right angle Part Number CL No. RP34L-5PA-2SC(1857) 113-5153-3-00 RP34L-5P-3SC 113-5158-7-00 RP34L-5LP-3SC 113-5161-1-00 ■Crimp contact ■RP34L-SC1-212(01) Part Number CL No. RP34L-SC1-212(01) 113-5151-8-01 ■Applicable Tools TYPE Part Number CL No. Conformant terminal Applicable conductor Manual crimping tool HT-102/RP34L-SC1-212 -------------- RP34L-SC1-212(01) AWG#18~#22 CM-105 901-0005-4 -------------- -------------- AP105-RP34L-SC1-212 901-2043-4 RP34L-SC1-212(01) AWG#18~#22 Cable crimping tool RP34-TC-01 150-0074-1 -------------- Drawing tool RP6-SC-TP 150-0039-0 -------------- Automatic Crimper Crimper body Ø4 -------------- 5 ■Assembly Instructions(3-Position Plug) ●Straight Plug 1. Slide the bushing over the cable. 2. Prepare the cable end and the conductors as shown. 3. Crimp the contacts to each conductor. Verify the crimp dimensions. 4. Insert each of the contacts into the insulator body. Verify that the contact is secure by slightly pulling on the conductor. Should the contacts require reinsertion, use the tool RP6-SC-TP to remove them (Inserted from the termination side). 5. Crimp the cable clamp over the cable at designated dimension (Tool number:RP34-TC-01). 6. Place the outer case on a flat surface , with inside facing up. 7. Carefully place the insulator body, clamp and the bushing into corresponding indents and cut-outs in the outer case. Verify correct location. (As shown on drawing) Note A: When placing all components in the case, exercise caution as NOT to damage any of the protruding snap. Note B: All components should fit easily, without use of any force. 8. Carefully align the other outer case over all components case. Do not force alignment. 9. Snap the case in place. Outer case Outer case Outer case Outer case ●Right Angle Plug Insulator body Outer case Insulator body 6 1. The right angle plug can also be assembled by using the same procedure as the straight plug. ■Precautions 1. Use the connector section with its panel held down so as not to have excessive load.For 2-contact type, hold the outer shellsection of the receptacle, and for 3 contact type, the outer shell section of the plug. Panel <2-contact type> <3-contact type> 2. After connector assembly, cable must not be pulled over 30N in the arrow-indicated direction. Be careful not to add excessive tensile load because it will lead the damage of connectors. 7