MFG. ENG. APPROVED BY: DATE: QA APPROVED BY: DATE: PART NUMBER DCC-USBCB-120 NOTES: 1. 2. 3. 4. CUSTOMER DRAWING 5. 6. DESCRIPTION CABLE O.D. RANGE 1 MICRO USB TYPE B FIELD 0.137 - 0.157in [3.5 - 4.0mm] INSTALLABLE PLUG PRODUCT IS RATED AT IP67 & IP68, NEMA 250 (6P) WHEN MATED. PRODUCT IS TESTED PER USB 2.0 SPECIFICATIONS. OPERATING TEMPERATURE: -25 C TO +85 C. MATERIALS: PLUG NUT, COUPLING NUT, PLUG HOUSING, & INSERT: THERMOPLASTIC. O-RING & SEALING RING: ELASTOMER. PLUG INSULATOR: THERMOPLASTIC, UL94V-0, BLACK. PLUG CONTACTS: COPPER ALLOY, GOLD PLATED (CONTACT AREA). PLUG CONTACTS: COPPER ALLOY, TIN PLATED (SOLDER AREA). METAL SHIELD: STEEL, NICKEL PLATED. ENVIRONMENTAL & MECHANICAL SPECIFICATIONS (WHEN MATED): MOISTURE RESISTANCE: MIL-STD 202G METHOD 106G. INSULATION RESISTANCE: MIL-STD 202G METHOD 302G. THERMAL SHOCK: MIL-STD 202G METHOD 107G. VIBRATION: MIL-STD 202G METHOD 201A. LIFE: 300 CYCLES MINIMUM (COUPLING NUT). SALT SPRAY: MIL-STD 202G METHOD 101E. PLUG NUT PARTS SHIPPED BULK PACKAGED, UNASSEMBLED. COUPLING NUT PLUG HOUSING MICRO USB TYPE B CONNECTOR 2 TOP SHELL INSULATOR POSTS (CABLE NOT SHOWN) SEALING RING CONNECTOR COUPLING NUT CABLE CLAMP BOTTOM SHELL PLUG HOUSING PLUG INSERT 4 O-RING 1.47 37.41 REF 0.71 18.03 FRONT OF CABLE CABLE PLUG NUT 3 O-RING SEALING RING MICRO USB TYPE B PLUG ASSEMBLY PLUG INSERT 5/8 15.9 HEX 5 6 PART NUMBER: DCC-USBCB SERIES ASSEMBLY INSTRUCTIONS: CONTACT No. 5 CONTACT No. 1 FIGURE 1: MICRO USB CONTACT LOCATION SCALE 3:1 4 1 2 1. 5 2. 3. 3 FIGURE 3: MICRO USB WIRING LOCATION SCALE 3:1 0B CONTACT NUMBER 1 2 3 4 5 SHELL TYPICAL WIRING PER USB 2.0 RED WHITE GREEN NOT CONNECTED BLACK DRAIN WIRE FIGURE 2: MICRO USB CONNECTOR TERMINATION 0.25 6.35 0.10 2.54 TYP CABLE OUTER JACKET 4. 5. 6. FIT THE O-RING OVER THE PLUG HOUSING. SLIDE THE PLUG NUT, SEALING RING, THE COUPLING NUT, AND PLUG HOUSING OVER THE CABLE. (CABLE IS CUSTOMER SUPPLIED.) STRIP THE CABLE PER THE RECOMMENDED STRIP DETAIL SHOWN IN FIGURE 4, AND SOLDER THE CONDUCTORS TO THE APPROPRIATE PINOUT OF THE CONNECTOR. THE RECOMMENDED USB 2.0 PINOUT IS SHOWN IN FIGURE 2. ONCE CABLE IS SOLDERED TO THE CONNECTOR, ATTACH THE TOP SHELL TO THE CONNECTOR INSULATOR BODY USING THE POSTS AS GUIDES. NEXT SNAP THE BOTTOM SHELL INTO PLACE. CRIMP THE CABLE CLAMP OVER THE CABLE USING STANDARD FLAT PLIERS. INSERT THE MICRO USB CABLE ASSEMBLY INTO THE PLUG INSERT. SLIDE THE PLUG HOUSING SO THAT IT SNAPS OVER THE PLUG INSERT AND MICRO USB ASSEMBLY. PUSH THE SEALING RING INTO THE REAR OF THE PLUG HOUSING. (NOTE: NO PART OF THE SEALING RING SHOULD EXTEND PAST THE REAR OF THE PLUG HOUSING.) SCREW THE PLUG NUT ONTO THE PLUG HOUSING. THE RECOMMENDED TIGHTENING TORQUE IS 2.5 INCH-LBS FORCE. PRELIMINARY 0B JGK 10/15/13 UPDATED TIGHTENING TORQUE FROM 3 TO 2.5. 0A JGK 8/09/13 DRAWING CREATED PER PROJECT #09013-B. REV. INIT. DATE ALL INFORMATION ILLUSTRATED IS THE PROPERTY OF "CONXALL CORPORATION." UNAUTHORIZED DUPLICATION OR DISTRIBUTION OF THIS DOCUMENT IS PROHIBITED. CONDUCTOR ALL UNITS ARE IN FEET, INCHES, FRACTION OF INCHES AND DECIMALS. FIGURE 4: RECOMMENDED STRIP DETAIL SCALE 3:2 CUSTOMER DRAWING RoHS COMPLIANT UNLESS OTHERWISE SPECIFIED TOLERANCES: 3 PLACE DECIMALS ±.005 ANGLES ±1° FRACTIONS ±1/16 = CRITICAL CHARACTERISTIC FLAG PER SPEC. XXXX DESCRIPTION ORIG. DRAWN BY: JGK DATE: 8/09/13 CHECKED BY: 601 E. WILDWOOD VILLA PARK, IL 60181 MICRO USB TYPE B CABLE SERIES TITLE: APPROVED BY: SCALE 1:1 FILE: SIZE B DCC-USBCB-XXX_CD SHEET 1 OF 1 DIRECTORY: SLW FIELD INSTALLABLE CABLE PLUG DATA-CON-X CUSTOMER: STANDARD PART NUMBER: DCC-USBCB SERIES REV 0B