The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information. All non-RoHS products have been discontinued, or will be discontinued soon. Please check the products status on the Hirose website RoHS search at www.hirose-connectors.com, or contact your Hirose sales representative. NEW Miniature Waterproof Shielded Connectors LF Series Mated dimensions 8.9 mm max. (3 pos.) Ø13 36.4 Receptacle Plug Short turn bayonet lock Mating: Insert the plug, and then turn the locking collar clockwise, as indicated by the coupling direction marking. ■Features 1. Ease of shielded termination and connector assembly All components are self-aligning and do not require complex assembly tooling. The shield of the cable is connected with the metal housing of the connector using simple shielding clamp, supplied with the connector. Receptacle Locking collar Coupling direction marking Plug Un-mating: Turn the locking collar counter-clockwise than pull off the plug. 2. Water and dust protected IP67 protection rating. Complete protection against dust penetration and against water penetration when mated assembly is submerged at the depth of 1.8 meter for 48 hours. Coupling direction marking 3. Bayonet lock Short turn bayonet lock assures secure vibration resistant mating of the connectors. 4. High current rating capacity Number of contacts Current rating 3 5A max. 4 10A max. 6, 12 and 20 2A max. 11 Shielding Connection - Plug Built-in shield connection spring Cable shielding connection clamp Cable 10A max. 2A max. 5. RoHS compliant All components and materials comply with the requirements of the EU Directive 2002/95/EC. ■Applications Sensors, robots, injection molding machines, NC, factory automation equipment, surveying instruments, measuring instruments, medical equipment, surveillance cameras and base stations. 2008.5 1 The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information. All non-RoHS products have been discontinued, or will be discontinued soon.Connectors Please check the products status on the Hirose website RoHS search at www.hirose-connectors.com, or contact your Hirose sales representative. LF Series●Miniature Waterproof Shielded ■Product Specifications Voltage rating Rating Current rating Operating temperature range Storage temperature range Item 125V AC, 175V DC (3 pos.) 125V AC, 125V DC (4 pos.) 30V AC, 42V DC (6 pos. , 12pos. , 20pos.) 125V AC, DC (11 pos. A to D) 30V AC, 42V DC (11 pos. 1 to 7) 5A max. (3 pos.) 10A max. (4 pos.) 2A max. (6 pos. , 12pos. , 20pos.) 10A(11 pos. A to D), 2A(11 pos. 1 to 7) –25ç to +85ç (Note 1) –25ç to +85ç (Note 2) Specification 11.Contact resistance Conditions 15 mø max. (3, 6, 12, 20 pos.) 15 mø max. (4 pos.) 15 mø max. (A to D), 15mø max. (1 to 7)(11 pos.) 12.Insulation resistance 1000 Mø min. 13.Withstanding voltage No flashover or insulation breakdown. 500V DC (3, 4 pos.) 100V DC (6, 12, 20 pos.) 500V DC (A to D), 100V DC (1 to 7)(11pos.) 1250V AC/one minute (3, 4 pos.) 300V AC/one minute (6, 12, 20 pos.) 1250V AC(A to D),300V AC(1 to 7) / one minute(11pos.) Frequency: 10 to 500Hz, single amplitude of 0.75mm, 14.Vibration No electrical discontinuity for 10μs max. 15.Shock No electrical discontinuity for 10μs max. 16.Durability 16.(Mating/un-mating) 30 mø max. (3, 6, 12, 20 pos.) 10 mø max. (4 pos.) 10 mø max.(A to D), 30 mø max.(1 to 7)(11pos.) 17.Temperature cycle Insulation resistance: 100 Mø min. acceleration of 98 m/s2 for 3 hours in 3 axis. Acceleration of 490m/s2, 11ms duration, sine half-wave waveform, 3 cycles in each of the 3 axis. Insulation resistance: 100 Mø min. (Dray state) 19.Water / dust protection When mated with corresponding connector. 1000 cycles Temperature: -55ç ➝ Room temperature ➝ +125ç ➝ Room temperature Time: 30 ➝ 10 to 15 ➝ 30 ➝ 10 to 15 (minutes) 5 cycles Insulation resistance: 110 Mø min. (When temperature high) 18.Humidity 1A DC 96 hours at temperature of 40ç and humidity of 90% to 95%. Complete dust protection. No water penetration when submerged for 48 hours at the depth of 1.8 meter. Note 1: Includes temperature rise caused by the current flow. Note 2: The term “storage” refers to products stored for long period of time prior to mounting and use. Operating temperature range and humidity range covers non-conducting condition of installed connectors in storage, shipment or during transportation. ■Materials / Finish Components Material Finish / Color Remarks Body / back shell Zinc alloy Nickel plated –––––––––– Insulator PPS Black UL94V-0 Contacts Copper alloy Gold plated –––––––––– Gasket Chloroprene rubber Black –––––––––– ■Ordering Information 1 Series name 2 Shell size LF 07 - W B P - 6 S 1 2 3 4 5 6 7 3 Waterproof 4 Lock Mechanism 5 Connector type 6 Number of contacts 7 Contact type 2 : LF 07 10 13 W : Waterproof type B : Bayonet lock P : Plug R : Receptacle J : Jack : 3, 4, 6, 11, 12, 20 P : Male contact S : Female contact The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information. All non-RoHS products have been discontinued, or will be discontinued soon. Please check the products status on the Hirose website RoHSLF search at www.hirose-connectors.com, or contact your Hirose sales representative. Series●Miniature Waterproof Shielded Connectors (Cable dia.) ■Plugs ØA ØC B (Shown one example) Unit:mm Part number CL No. Contact LF07WBP-3S LF07WBP-3P LF07WBP-6S LF07WBP-6P LF10WBP-4S LF10WBP-4P LF10WBP-12S LF10WBP-12P LF13WBP-20S LF13WBP-20P LF13WBP-11S LF13WBP-11P 136-0003-7 136-0004-0 136-0001-1 136-0002-4 136-0005-2 136-0006-5 136-0007-8 136-0008-0 136-0009-3 136-0010-2 136-0011-5 136-0012-8 Female Male Female Male Female Male Female Male Female Male Female Male Number of contacts ØA B ØC Weight RoHS 12.3 35.3 5 11g 14.8 41.8 7.3 17g 17.9 51.9 8.7 29g 3 6 4 YES 12 20 11 ■Receptacles C ØB ØA D F(HEX) E (Shown one example) Unit:mm Part number CL No. Contact LF07WBR-3P LF07WBR-3S LF07WBR-6P LF07WBR-6S LF10WBR-4P LF10WBR-4S LF10WBR-12P LF10WBR-12S LF13WBR-20P LF13WBR-20S LF13WBR-11P LF13WBR-11S 136-1003-2 136-1004-5 136-1001-7 136-1002-0 136-1005-8 136-1006-0 136-1007-3 136-1008-6 136-1009-9 136-1010-8 136-1011-0 136-1012-3 Male Female Male Female Male Female Male Female Male Female Male Female Number of contacts ØA ØB 3 ØC C D E F 7.65 1M9∞0.75 11 7.75 M11∞0.75 13 7.75 M14∞0.75 17 Weight RoHS 15.15 10.3 13 12.8 15.3 6 4 15.05 15.25 19.05 12 6g 17.25 20 15.9 18.3 19.05 4g 11 5g 6g 9g 10g 9g 10g YES Note: Recommended hex nut tightening torque: 1.5 to 2 N·m (3,4,6, and 12 pos.), 2 to 2.5 N·m (11, 20 pos.) 3 The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information. All non-RoHS products have been discontinued, or will be discontinued soon.Connectors Please check the products status on the Hirose website RoHS search at www.hirose-connectors.com, or contact your Hirose sales representative. LF Series●Miniature Waterproof Shielded ØD (Cable dia.) ■Jacks ØB ØA C (Shown one example) Unit:mm 4 Part number CL No. Contact LF07WBJ-3P 136-2003-8 Male LF07WBJ-3S 136-2004-0 Female LF07WBJ-6P 136-2001-2 Male LF07WBJ-6S 136-2002-5 Female LF10WBJ-4P 136-2005-3 Male LF10WBJ-4S 136-2006-6 Female LF10WBJ-12P 136-2007-9 Male LF10WBJ-12S 136-2008-1 Female LF13WBJ-20P 136-2009-4 Male LF13WBJ-20S 136-2010-3 Female LF13WBJ-11P 136-2011-6 Male LF13WBJ-11S 136-2012-9 Female Number of contacts ØA ØB C ØD Weight RoHS 10.3 11.5 36.3 5.0 11g 12.8 13.8 42.4 7.3 16g 3 6 4 12 29g 20 15.9 11 16.9 52.4 8.7 30g 29g 30g YES The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information. All non-RoHS products have been discontinued, or will be discontinued soon. Please check the products status on the Hirose website RoHSLF search at www.hirose-connectors.com, or contact your Hirose sales representative. Series●Miniature Waterproof Shielded Connectors ■Applicable tools Unit:mm Description Part number Manual cable clamp crimp CL No. LF07BP-T01 LF07BJ-T01 LF10BP-T01 LF10BJ-T01 LF13BP-T01 LF13BJ-T01 150-0232-0 150-0233-3 150-0235-9 150-0236-1 150-0237-4 150-0238-7 LF series Applicable cable dia. 5 (Note) 150-0234-6 7.3 · 8.7 LF-TC-01 Note: Applicable cable dia. is only 5mm for LF series. ■Solder termination fixture Part number CL No. HR10A-TC-02 150-0041-2 Applicable connectors LF07WBP-6S,6P,3S,3P LF07WBJ-6S,6P,3S,3P LF10WBP-4S,4P,12S,12P LF10WBJ-4S,4P,12S,12P LF13WBP-20S,20P,11S,11P LF13WBJ-20S,20P,11S,11P 5 .0 +0 0 A ■Panel Cutout Alignment guide unit (mm) B Panel thickness LF07 Ø9.05 8.1 0.5 to 2 LF10 Ø11.05 10.2 0.7 to 2 LF13 Ø14.05 13.1 0.7 to 2 Shell size B +0.05 0 A ■Contact position arrangement and specifications Shell size LF07 LF10 LF13 Contact configuration 3 1 5 2 1 8 3 3 2 7 12 11 3 6 5 4 10 Number of contacts 3 6 4 12 Withstanding voltage 1250V AC 300V AC 1250V AC 300V AC Current rating 5A 2A 10A 2A Insulation resistance 1000Mø 1000Mø 1000Mø Contact resistance 15mø 5mø 15mø 1.7mm 0.8mm Solder pot inner diameter 1.15mm 0.8mm B 2 4 2 4 1 1 9 1 6 C A 2 D 2 1 5 3 6 4 7 11 4 AC1250V 4 10A 7 4 8 5 9 10 11 12 13 14 15 16 17 18 19 20 20 7 AC300V 7 2A 1000Mø 4 5mø 4 Ø1.7 6 3 7 15mø 7 Ø0.8 AC300V 2A 1000Mø 4mø 0.8mm Note 1: The contact configuration as viewed from the female contact connector mating side. Note 2: The ▼ symbol indicates polarizing key position. Note 3: Withstanding voltages are test voltage values. 5 The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information. All non-RoHS products have been discontinued, or will be discontinued soon.Connectors Please check the products status on the Hirose website RoHS search at www.hirose-connectors.com, or contact your Hirose sales representative. LF Series●Miniature Waterproof Shielded ■Termination and Assembly Instructions The connectors are delivered with pre-assembed condition and the disassembly as shown No.1. 1 Operation Illustration No. Solder termination fixture 1 Plug Plug disassembly 1 Insert the plug into securely held solder termination fixture as shown. Fixture Part No. Applicable connector LF07BP-T01 LF07WBP-6S,6P,3S,3P LF10BP-T01 LF10WBP-4S,4P,12S,12P LF13BP-T01 LF13WBP-20S,20P,11S,11P Locking collar Insertion direction 2 1 Body / insulator assembly 2 Backshell Solder termination fixture Jack Loosen the backshell turning it counter clockwise and remove it from the body/ insulator assembly. Jack Disassembly 1 Insert the jack into the securely held solder termination fixture as shown. Fixture Part No. Applicable connector LF07BJ-T01 LF07WBJ-6S,6P,3S,3P LF10BJ-T01 LF10WBJ-4S,4P,12S,12P LF13BJ-T01 LF13WBJ-20S,20P,11S,11P Insertion direction 2 Body / insulator assembly 2 Backshell 2 1 Connector Assembly Backshell 1 Threaded section Threaded section Tightening collar 6 Loosen the backshell turning it counterclockwise. Apply a coating of Loctite 7649 (Manufactured by Henckel Japan, Ltd,) primer to the threaded sections of the backshell and the tightening collar. Completely dry the coated surfaces. Note (1) Drying time at room temperature is approximately 30 to 70 seconds. (2) Ensure sufficient ventilation of the area at time of drying. (3) Take necessary steps to protect the coated surfaces from contamination. The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information. All non-RoHS products have been discontinued, or will be discontinued soon. Please check the products status on the Hirose website RoHSLF search at www.hirose-connectors.com, or contact your Hirose sales representative. Series●Miniature Waterproof Shielded Connectors 2 Operation Illustration No. 2 2 Strain relief collar Backshell Tightening collar 3 A 1 Cable Seal bushing Cable preparation end Cable preparation Cable outer jacket 1 Shielding mesh 11 20 A mm 8 to 9 13 to 14 14 to 15 22 to 23 (No.A to D) 23 to 24 (No.1 to 7) 23 to 24 2 Shielding mesh Wires Strip the cable’s outer jacket to the dimensions illustrated in the table 1. Note Table 1. Stripping Dimensions Number of Conductors 3 6 4 12 Thread the tightening collar, strain relief collar, seal bushing and the backshell over the cable as illustrated. (1) Exercise caution not to damage the shielding mesh. (2) Any damage to the cable’s outer jacket may affect the waterproof performance of the assembled connector. 2 Fold back the shielding mesh over the cable’s outer jacket assuring that it is uniform on its diameter. 3 Strip the wires to the dimensions illustrated in the Table 2. Cable outer jacket Shielding mesh (Folded back) 4 to 5mm Wires Cable outer jacket Stripping dimensions 3 Cable outer jacket B Wires Note When stripping the wires exercise caution not to damage it’s insulation, folded over shielding mesh or cable’s outer jacket. Conductors Table 2. Stripping Dimensions Number of Conductors 3 6 4 12 11 20 B mm 2.5±0.5 2±0.5 3±0.5 2±0.5 3±0.5 (No.A to D) 2±0.5 (No.1 to 7) 2±0.5 7 The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information. All non-RoHS products have been discontinued, or will be discontinued soon.Connectors Please check the products status on the Hirose website RoHS search at www.hirose-connectors.com, or contact your Hirose sales representative. LF Series●Miniature Waterproof Shielded Operation Illustration No. Soldering 4 1 Soldering conditions Soldering iron tip temperature: 350±10ç Soldering time: within 5 sec. Note (1) Assure that the solder compound is sufficiently melted on the soldering iron tip. (2) When applying, make sure that the solder will flow correctly at all the contact surfaces between the conductor and the contact. 2 Cmm –1 2 Wire Insulator Contact Table 3 Number of Conductors Number of contacts C mm 6 1 to 6 1 to 9 10 to 12 1 to 5,16 to 20 6 to 15 1 to 4 5 to 7 4 4 6 4 6 6 4 12 Heat-shrink tubing 20 11 2 Insulator –2 Insulator Insulator wall Contact Contact Insulator wall Wire insulation – 1 6, 12, 20, 11(No.1∼7) Conductors (1) Place a heat-shrink tubing (inside diameter of 1.1 mm min.) over every other wire. Perform the soldering of the contact and the (2) conductor, with the wire’s insulation touching the contact as shown. After soldering, slide the heat shrink tubing (3) over the soldered joint and shrink it. The tubing should touch the insulator as shown. 2 – 2 3, 4, 11(No.A∼D) Conductors (1) Perform the soldering of the contact and the conductor, with the wire’s insulation touching the contact as illustrated. (2) When soldering, to maintain the insulation between adjacent contacts. Make sure that the wire’s insulation remains below the edge of the insulator’s wall 0.5 mm min., as illustrated. Wire insulation Solder 3 0.5 mm min. D Cable outer jacket 3 After the soldering, keep a distance of D between the contact end and the cable’s outer jacket as illustrated. Note Shielding mesh (Folded back) Table 4. Wire Dimensions Number of Conductors 3 6 4 12 11 20 8 D mm 6 to 7 10 to 11 13 to 14 18 to 19 The distance of D is required in order to assure correct assembly of the backshell. The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information. All non-RoHS products have been discontinued, or will be discontinued soon. Please check the products status on the Hirose website RoHSLF search at www.hirose-connectors.com, or contact your Hirose sales representative. Series●Miniature Waterproof Shielded Connectors Crimping of the Shielding Clamp 1 Solder termination fixture Body / insulator assembly 1 After completion of the soldering operations carefully remove (holding on the locking collar) the body/insulator assembly from the solder termination fixture. Note Soldered joints 2 Cable outer jacket Exercise caution not to damage or deform the solder joints. 2 Cable outer jacket Wires Shielding mesh Copper tape 2 mm max. 5 Operation Illustration No. Note 5 to 6mm Copper tape After wrapping the copper tape, the tape should overlap itself by 2 mm max. 3 3 Cable outer jacket Ground clamp Wrap the folded over shielding mesh with 5 to 6 mm wide copper tape to assure that it will not become loose. Apply the copper tape so that the shielding mesh does not protrude from under it. 1±0.5mm Copper tape Cable outer jacket Copper tape Insert the “U” shaped shielding clamp over the copper tape as shown on the illustration. It is critical that the overlap of the copper tape is located inside the shielding clamp as shown on the illustration. Note Wires When the end of the copper tape wrapping is positioned at the open side of the ground fitting, the end portion of the copper tape wrapping will no longer be covered by the ground fitting when the ground fitting is crimped. Shielding clamp Shielding mesh Overlap of the copper tape 4 4 Commercially available pliers E Table 5 Shell size Shielding clamp Overlap of the copper tape LF07 LF10 LF13 Using commercially available pliers bend the open ends of the shielding clamp as illustrated, assuring that it stays in place. The dimension of E. between opposing edges of the shielding clamp is necessary to assure correct final crimp. E 5mm max. 7mm max. 9 The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information. All non-RoHS products have been discontinued, or will be discontinued soon.Connectors Please check the products status on the Hirose website RoHS search at www.hirose-connectors.com, or contact your Hirose sales representative. LF Series●Miniature Waterproof Shielded 5 Operation Illustration No. 5 Crimping tool Forming cavity 5 Both sides of the shielding clamp must be placed in the forming cavity of the tool (as shown on the illustration) and crimped over the cable by closing the tool completely. Crimping tool Forming cavity 6 1 , 7.0 5.3 HR10A-TC-02 LF-TC-01 5.3 Applicable cable diameter Shielding clamp diameter after crimping 5mm 5.3mm to 5.5mm 7.0 ––– ––– 7.9 7.3mm 9.1 8.7mm 7.9mm to 8.1mm 9.1mm to 9.3mm Connector Assembly 2 Threaded section 1 Backshell Place the body/insulator assembly in the applicable solder termination fixture. For plug assembly Fixture Part No. LF07BP-T01 LF10BP-T01 LF13BP-T01 Applicable connector LF07WBP-6S,6P,3S,3P LF10WBP-4S,4P,12S,12P LF13WBP-20S,20P,11S,11P For jack assembly Fixture Part No. LF07BJ-T01 LF10BJ-T01 LF13BJ-T01 2 Wrench width : D Table 6 Shell size Tightening torque Wrench width LF07 LF10 LF13 3 , 4 1N·m~1.5N·m 1N·m~1.5N·m 10mm 1.5N·m~2N·m 16mm 13mm Groove Protrusion It is critical that the cable itself will not turn or twist during this operation. 3 Slide forward the seal bushing and insert it in the backshell until fully seated. 4 Slide forward the strain relief collar and insert it in the backshell, making sure that the opposing protrusions fit inside the corresponding grooves, as shown on the illustration. Note Tightening collar 5 Threaded section Tightening collar 10 Coat the thread section of the body/insulator assembly with Loctite 271 compound (manufactured by Henckel Japan, Ltd.) or equivalent, tightening it with a torque specified in the table 6. Note Seal bushing Strain relief collar Applicable connector LF07WBJ-6S,6P,3S,3P LF10WBJ-4S,4P,12S,12P LF13WBJ-20S,20P,11S,11P It is critical that the protrusions are inside the corresponding grooves. 5 Verify that the Locktite 7649 primer (or equivalent) on the threaded sections of the backshell and tightening collar are dry. Apply the Locktite 271 compound to the tightening collar’s threaded section and attach it to the backshell. The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information. All non-RoHS products have been discontinued, or will be discontinued soon. Please check the products status on the Hirose website RoHSLF search at www.hirose-connectors.com, or contact your Hirose sales representative. Series●Miniature Waterproof Shielded Connectors 6 Operation Illustration No. 6 Tightening collar 6 Wrench width Remove the connector from the solder termination fixture, holding it by the locking collar. Do not pull on the cable. Shell size Tightening torque Wrench width LF07 LF10 LF13 0.8N·m~1N·m 0.7N·m~1N·m 10mm 1 N·m~1.5 N·m 16mm 13mm 1. To maintain the water/dust protection performance and the cable clamp force, use a cable that is within the range of applicable diameter. 2. Consult HRS representative when using different cables. ■Cable Specifications (Reference) Jacket Shield Insulator Conductor No. of contact 4 pos. 3 pos. 12 pos. 6 pos. 11 pos. 20 pos. Material Soft copper wire Soft copper wire Soft copper wire Soft copper wire Soft copper wire Soft copper wire Soft copper wire Size (mm) Ø0.18 Ø0.26 Ø0.16 Ø0.16 Ø0.16 Ø0.26 Construction 20 /Ø0.18 mm dia. 20 /Ø0.26 mm dia. 7 /Ø0.16 mm dia. 7 /Ø0.16 mm dia. 7 /Ø0.16 mm dia. 26 /Ø0.26 mm dia. 7 /Ø0.16 mm dia. Size (AWG) AWG #20 AWG #16 AWG #26 AWG #26 AWG #26 AWG #16 AWG #26 Sectional area ––––––– 1.25 ––––––– 0.14 0.14 1.25 0.14 Diameter (mm) Ø0.98 Ø1.5 Ø0.48 Ø0.48 Ø0.48 Ø1.5 Ø0.48 Diameter (mm) Ø1.5 (Standard) Ø2.1 (Standard) Ø0.88 (Standard) Ø0.9 (Standard) Ø0.9 (Standard) Ø2.1 (Standard) Ø0.95 (Standard) Ø0.16 0.3 0.2 0.21 0.21 0.3 Material Soft copper wire Soft copper wire Soft copper wire Soft copper wire Soft copper wire Soft copper wire Density 85% 80% 85% 80% 80% 80% Diameter (mm) Ø3.6 Ø5.5 Ø3.4 Ø4.2 Ø5.1 Ø6.7 Diameter (mm) Ø5±0.2 Ø7.3±0.2 Ø5±0.2 Ø7.3±0.2 Ø8.7±0.2 Thickness (mm) 0.26 0.235 Ø8.7±0.2 11