AMP Dynamic Series Connectors D-3000 Series (Wire-to-Board, Wire-to-Panel and Wire-to-Wire) List of Products by Application Tab Housing Used for both signal circuit and power/power supply circuit applications. D-3000 Series Able to carry 15A max. of current per position and are available in a full range of connector configurations including wire-to-wire, panel-mounting, free hanging, and horizontal and vertical wire-to-board mounting. Receptacle Housing D-3100S Standard 1-Row Type Tab Contact D-3100S Free-Hanging Type Receptacle Contact D-3100M Standard Modular Type D-3100M Board-Mounting Vertical Type D-3100S Board-Mounting Vertical Type D-3100M Board-Mounting Horizontal Type D-3100S Panel Type D-3100S Board-Mounting Horizontal Type D-3100S SMT Board-Mounting Vertical Type D-3100S SMT Board-Mounting Horizontal Type Surface-mount type with housing material and the shape of retention legs changed. D-3100D Free-Hanging Type D-3100D Board-Mounting Vertical Type D-3100D Panel Type All connector configurations available as with the standard one-row type line. D-3100D Board-Mounting Horizontal Type D-3100D Standard 2-Row Type 34 Catalog 1242132 Revised 5-07 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMP Dynamic Series Connectors D-3000 Series (Continued) List of Products by Application (Continued) D-3200S High Pressure 1-Row Type Can be used in rack-and-panel application. D-3200M High Pressure Modular Type D-3200S Drawer Type D-3200M Board-Mounting Vertical Type D-3000 Series Fit for high-voltage circuits. D-3200T High Pressure 3-Row Type D-3200M Board-Mounting Horizontal Type D-3200S Board-Mounting Vertical Type D-3200S Board-Mounting Horizontal Type Used for top and bottom (horizontal) modular connections. D-3400F D-3500D Many I/O circuits can be drawn from one header (board side), making it possible to save board-mount space. Many I/O circuits can be drawn from the board end. D-3500D D-3400F Sensor Connector Skyscraper Connector 35 Catalog 1242132 Revised 5-07 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMP Dynamic Series Connectors D-3000 Series (Continued) Performance Specifications Pitch Item Voltage Rating 150mil (3.81mm) 200mil (5.08mm) 250 V 600 V* Generally, the current value of connector is shown as per position. The current rating of this product is 15A as shown in the table. Note that in all circumstances it is the value per position. As the number of positions increases, this value decreases. This decrease can be calculated from the table and the current curve shown in the graph below. 1-position : 15A 3-position : 12A 6-position : 10A Current Rating 16-position : 08A D-3000 Series (when using #16 AWG wire) Example: • With a 6-position connector, 10A of current per position or a total of 60A (max) can be carried as shown in the table. • With a 10-position connector, 8.5A of current per position or a total of 85A (max) can be carried as indicated by dotted lines in the graph below. 10mΩ max. Contact Resistance Dielectric Withstanding Voltage 1,500 V 2,200 V (1 minute) -55°~+105˚C Operating Temperature *When connectors are used singly. Number of Positions vs Current Curve (reference) Value of Current in Use 15 PBasic data are as par Basic data are as per Certification Testing Report 501-5013 Certification Testing Report 501-5013 PTemperature rise : 30˚C Temperature rise : 30°C • • Wire Size (AWG) 10 #14, #16 #18 #20 5 #22 #24 #26 #28 0 5 10 15 20 No. of Positions Material and Finish Description Material Finish Receptacle contact Tab contact Copper alloy Bright tin plating and gold plating with underplated nickel (1.27µm) Tab post Copper alloy Tin plating and gold plating with underplated nickel (1.27µm) Housing UL94V-0 rated glass filled polyester (PBT) and PPS (SMT Type), black color. 36 Catalog 1242132 Revised 5-07 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMP Dynamic Series Connectors D-3000 Series (Continued) Performance Specifications (Continued) Specifications and Instruction Sheets Specifications and Instruction Sheets Product Specification Testing Report Application Specification Instruction Sheet-Extraction Tool Instruction SheetHand Tools Instruction Sheet-Manual Tools 108-5349 501-5013 114-5148 411-5726 IS No. D-3000 Series Tool No. 91565-1 91559-1 91558-1 91560-1 19561-1 408-8547 to obtain Instruction Sheets when you choose *Remember to use these tools. Safety Specifications The safety specifications listed below are approved on specific part numbers. Contact our Technical Support to check if the part numbers you use are approved or not. Keep in mind that there are instances where values differ from those given by Tyco Electronics Specifications. Series Specifications Specifications 108-5349 UL File No. E28476 (Recognized Component) CSA Report No. LR7189 TÜV License No. R9151488 (VDE0627) IP Protection IP-00 Overvoltage Classification(II) Number of Repeated Insertions and Withdrawals 50 D-3100, D-3400 Series (3.81mm pitch) Voltage Rating 250 V Current Rating Temperature Rating See -55° to +105˚C page 36 D-3200, D-3500 Series (5.08mm pitch) Voltage Rating Current Rating Temperature Rating -55° to +105˚C 600 V See (Single conn.) page 36 Determined by requirements of equipment in use. Determined by requirements of equipment in use. — Determined by requirements of equipment in use. Determined by requirements of equipment in use. — 250 V 8A max. — 250 V 8A max. — 250 V #28 AWG=2A #26 AWG=3A #24 AWG=3A #22 AWG=4A #20 AWG=5A #18 AWG=6A #16 AWG=8A #14 AWG=8A 500 V #28 AWG=2A #26 AWG=3A #24 AWG=3A #22 AWG=4A #20 AWG=5A #18 AWG=6A #16 AWG=8A #14 AWG=8A -20° to +105˚C -20° to +105˚C 37 Catalog 1242132 Revised 5-07 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMP Dynamic Series Connectors D-3000 Series (Continued) D-3 Contact and Application Tooling Crimp Type Receptacle Contact (Used on Receptacle Housing) D-3000 Series Wire Range AWG Tab Contact (Used on Tab Housing) Contact Part Number1 Wire Wire Ins. Range Receptacle Contact 28 0.08 0.12 24 0.20 1.0~1.4 1.2~1.6 24 0.20 22 0.30 20 0.50 20 0.50 18 0.85 16 1.25 16 1.25 14 2.20 0.8~1.2 1.7~2.6 1.8~2.8 16 1.25 3.1~3.3 14 2.20 3.3~3.4 MiniApplicator* High contact (pressure -2, -3, &-5 available) ST. 175194-❏ 1-175194-❏ 175284-❏ ** — LP. 175216-❏ 1-175216-❏ 175287-❏ — 91565-1 ST. 175195-❏ 1-175195-❏ 175285-❏ ** — LP. 175217-❏ 1-175217-❏ 175288-❏ — 91559-1 ST. 175196-❏ 1-175196-❏ 175286-❏ ** — LP. 175218-❏ 1-175218-❏ 175289-❏ — 91558-1 ST. 917484-❏ 1-917484-❏ — 917511-❏ 1-917511-❏ 917485-❏ 917512-❏ ** LP. — 91560-1 ST. 353715-❏ 1-353715-❏ — 353717-❏ 1-353717-❏ 353716-❏ 353718-❏ ** LP. — 91561-1 Standard Type S M L 2.2~2.8 2.2~2.8 Hand Tool Tab Contact Standard contact (Only-2 & -3 available) mm2 Diameter Mark 26 Application Tooling Part Number 2L 3L Enter the following plating code in Part Number suffix-❏ : -2 = 0.38µm thick gold plating -3 = 0.76µm thick gold plating -5 = Tin plating Note: Solder-type Contact: We do not manufacture solder-type contacts for this specific application. 1 Form contacts are for use with Mini-Applicators (automachines) * Strip and Loose-Piece contacts are for Hand Tools. are for use with automachines. (See page 40. For Part ** Mini-Applicators Numbers, contact Technical Support.) Hand Tools Standard Type Uses Can it be used for repairing? Approximately how many cycles of crimping can be performed? For General Production What is Minimum Order Quantity? 1 Yes 50,000 38 Catalog 1242132 Revised 5-07 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMP Dynamic Series Connectors D-3000 Series (Continued) Application Tooling (Continued) Crimping Range A, B, and C are for explanation purposes only and are not marked on the tool body. Hand Tool This hand tool is designed to be capable of handling most Factory Automation (FA) related crimping operations by a single tool in order to simplify harness fabrications suited to the specific needs of FA market. The equipment forming the nucleus of the FA system includes PCs, CNCs, servodrivers and servomotors. And the wire used in connecting this equipment ranges in wire size from #26-20 AWG which applies to signal circuits to #18-16 AWG which is for power circuits (See Sketch below). D-3000 Series For right-handed use Hand Tool P/N : 58571-1 Die Set P/N : 58571-2 The frame of right-handed tool has the same configuration as that of Economy Type (II) and PRO-CRIMPER II Hand Tool (See PRO-CRIMPER Hand Tool Catalog). So die sets are interchangeable. D-3200M Board-mounting Horizontal Type Servomotor / Servodriver Typical Application D-3200M Free-hanging Type D-3100D D-3100D Free-hanging Type Board-mounting Horizontal Type 26~24 AWG (Crimp with A range using M contacts) 22~20 AWG 18~16 AWG (Crimp with B range using M contacts) (Crimp with C range using L contacts) 39 Catalog 1242132 Revised 5-07 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMP Dynamic Series Connectors D-3000 Series (Continued) Application Tooling (Continued) AMP-3K/40 and AMP-5K/40 Terminating Machines Mini-Applicator Minimum Quantity : 1 The AMP-3K/40 and AMP-5K/40 Terminators are designed for customers that require the increased output and quality of a semiautomatic machine at a competitive price. By incorporating the most commonly requested features as standard and offering a long list of optional equipment, these terminators offer flexibility to meet the specific needs of various applications at the lowest possible cost. D-3000 Series • 3,000 lb. [1361 kg] max. crimp force (AMP-3K/40) 5,000 lb. [2268 kg] max. crimp force (AMP-5K/40) • Toolless removal of applicators and guards • Jog capability • Quiet, fast operation — 80/76 dBA and cycle time less than 0.400 seconds • Accepts Heavy Duty Mini style applicators • Wide range of optional equipment such as toolless precision crimp height adjust, batch counter, CQM capability and work light • Order Catalog 1654856 for specifications and part numbers Contact Technical Support for Mini-Applicator Part Number AMP-O-LECTRIC Model G Terminating Machine The Model "G" Terminator is the most advanced design in the long-standing series of AMP-O-LECTRIC machines for terminating wire using reeled terminals and contacts. It features a reliable direct motor drive system. Its modular construction enables it to be used either as a bench-top unit, or in combination with fully-automatic lead-making equipment. For operator convenience, access to and lighting in the target area has been improved and the Crimp Quality Monitor (CQM) has been moved to eye level for benchtop use. The Model "G" is also quieter, plus improved guarding meets applicable European and domestic safety requirements. • Quieter • Improved guarding and lighting • Toolless changeover of applicators • Precision manual- or auto-adjust for crimp height • Total and batch counter • Accepts all existing Tyco Electronics miniature applicators, with minor modifications • Reduced maintenance requirements • Request Catalog 65828 for specifications and part numbers AMP-O-MATIC Side-Feed Stripper/Crimper Machine This semiautomatic bench machine strips and terminates wire in a single operation. You simply position the wire against a spot illuminated on the wire stop and cycle the machine. In the automatic mode, the machine cycles when the wire touches the wire stop. Using interchangeable applicators, this versatile machine is ideal for terminating jacketed cable with a variety of pin and socket contacts. Applicators are also available for non-AMP products. • Strip and terminate wires 32-14 AWG [0.03-2mm2] • Fast set-up times: 10 minutes or less • Illuminated target area • Convenient scrap removal • Select foot switch or wire-sensor mode of operation • Request Catalog 65004 for specifications and part numbers 40 Catalog 1242132 Revised 5-07 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMP Dynamic Series Connectors D-3000 Series (Continued) Application Tooling (Continued) Extraction Tool This tool is used to extract contacts from wire-type tab/receptacle housings. ➁ The Extraction Tool tip lifts up housing lance, making contact free. Part Number: 234168-1 (411-5726) D-3000 Series ➀ Insert Extraction Tool into the narrow section of the upper convex cavity of housing in the direction as shown (Make sure the Tool's top and bottom are in correct position.) *Take care not to insert into the Contact Section. Keying Plug ➂ Contact can now be pulled out. Tab Contact Cutting Tool (used to help prevent misinsertion) Keying plug is used to minimize the possibility of contacts being inserted in wrong directions when using connectors of the same size end-to-end. Part Number: 175855-1 Part Number: 919041-1 How To Use Plug and Tool *Some of the products in this Series (D-3100S/D-3100M/D-3200S/D-3200M) are preloaded with keying plugs to help prevent misinsertion. ➀ Insert a keying plug in one position of receptacle Housing. (A) ➁ Twist off a tab in the corresponding position of mating Tab Header and empty that position. To twist off the tab, insert Cutting Tool into its root and turn Tool as shown. For * Tab housing (Panel/Free hanging Types), leave Housing empty by not inserting a contact in one position. ➂ This being done, contacts cannot be inserted in wrong direction. (B) (B) (A) 41 Catalog 1242132 Revised 5-07 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMP Dynamic Series Connectors D-3000 Series (Continued) Connector Mounting Hardware L Fittings Used to secure free-hanging type tab housings onto panels. Applicable housings are specified in the table of housings. Part Number: 900121-2 (S) D-3000 Series External Dimensions The location where housing is attached varies by Series and size. Check with sample. Part Number: 900121-2 (S) Push Rivets Used to secure panel-type tab housings onto panels (Use as handy mounting hardware. Cannot be used with larger sized housings or those that are frequently inserted and withdrawn). Recommended panel hole dimension Part Number Panel Thickness 900128-1 0.3-1.3 900128-2 1.3-2.3 Dimensions A B C D E 6.4 6.4 1.6 1.6 4.5 5.5 3.5 3.5 1.95 1.95 Insertion Force Retention Force 2-3kg 2-3kg 13kg Min.* 13kg Min.* *When 2 push rivets are used. 42 Catalog 1242132 Revised 5-07 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMP Dynamic Series Connectors D-3000 Series (Continued) D-3100S — Standard 1-Row Type Appearance Board mounting pitch: Horizontal Type 150 mils (3.81mm) / Vertical Type 150 mils (3.81mm) Dielectric Withstanding Voltage: 1,500V (for one minute) Voltage Rating: 250 V Tab Housing (Panel Type) Receptacle Housing Board-mounting Tab Header (Vertical Type) D-3000 Series Board-mounting Tab Header (Horizontal Type) Receptacle Housing SMT Type Tab Housing (Free-hanging Type) Receptacle Housing Receptacle Housing Receptacle Housing Tab Housing (Panel Type) No. of Keying Pos. 2 3 4 5 6 8 10 Receptacle Housing Panel Type Board-mounting Tab Header (Free-hanging Type) (Horizontal Type) Tab Housing Free-hanging Type L Fitting (Vertical Type) Board-mounting Tab Header Vertical Type Horizontal Type See D-3200S Series X Y X Y X X Y X X Y 1-178288-3*1 2-178288-3*2 1-178802-3 2-178802-3 1-178288-4 2-178288-4 1-178288-5*3 — — 1-178802-5 — 1-178288-6 2-178288-6 1-178288-7*4 1-178288-8 2-178288-8 1-177648-3 2-177648-3 — — 1-177648-5 — — 1-177648-7 1-177648-8 2-177648-8 — 1-178802-7 1-178802-8 2-178802-8 Note: Enter the following plating codes in -❏ after Part Numbers: -2 = 0.38µm thick gold plating, -3 = 0.76µm thick gold plating, -5 = Tin plating S S S S — — — — — — 1-178293-❏ 2-178293-❏ 1-178294-❏ 2-178294-❏ 1-178295-❏ 1-178296-❏ 2-178296-❏ 1-178297-❏ 1-178298-❏ 2-178298-❏ 1-178313-❏ 2-178313-❏ 1-178314-❏ 2-178314-❏ 1-178315-❏ 1-178316-❏ 2-178316-❏ 1-178317-❏ 1-178318-❏ 2-178318-❏ 4 can be used as SMT Type Receptacle Housing. *1,1 and *3 and2 * can also be used in modular configuration in combination * * with D-3100M Tab Header. 43 Catalog 1242132 Revised 5-07 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMP Dynamic Series Connectors D-3000 Series (Continued) D-3100S — Standard 1-Row Type (Continued) Keying This product (D-3100S) is provided with keying plugs to help prevent misinsertion of contacts. Two types are available: X Type and Y Type (Shown below is the mating front of Tab Header). Key Rib Key Rib D-3000 Series X Keying Mark X Type Y Keying Mark Y Type Applications Typical Applications for Elevator 44 Catalog 1242132 Revised 5-07 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMP Dynamic Series Connectors D-3000 Series (Continued) D-3100S — Standard 1-Row Type (Continued) Mating Dimensions Panel/Free-Hanging Type 2 3 4 5 6 8 10 Part Number — ❏-178288-3 ❏-178288-4 ❏-178288-5 ❏-178288-6 ❏-178288-7 ❏-178288-8 D-3000 Series Mating Tab Connector Part Number: ❏-178802-❏ ❏-178313-❏ ❏-177648-❏ thru ❏-178293-❏ ❏-178318-❏ thru ❏-178298-❏ Receptacle Housing No. of Pos. Horizontal/Vertical Type Dimensions A B — — 26.76 30.57 34.38 38.19 45.81 53.43 16.70 20.51 24.32 28.13 35.97 43.37 Tab Housing Mating Receptacle Housing Part Number: ❏-178288-❏ Panel Type Panel Cutout When mounting panel from the front, apply clamping torque of less than 49N [11 lbf]. Free-hanging Type No. of Pos. Panel Type — Part Number Free-hanging Type — A — B — Dimensions D C* — — E — F — 21.62 — 14.62 — 22.6 — 33.19 — 29.24 — 22.24 — 30.2 — 44.62 52.24 40.67 48.29 33.67 41.29 41.6 49.2 2 3 4 ❏-178802-3 — ❏-177648-3 — 40 — 31 — 25.57 — 5 6 8 ❏-178802-5 — ❏-178802-7 ❏-177648-5 — ❏-177648-7 47 — 38 — 10 ❏-178802-8 ❏-177648-8 59 67 50 58 *Applicable to Free-hanging Type only. Catalog 1242132 Revised 5-07 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. 45 Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMP Dynamic Series Connectors D-3000 Series (Continued) D-3100S — Standard 1-Row Type (Continued) Board-mounting Tab Header (Horizontal Type) D-3000 Series Mating Receptacle Housing Part Number: ❏-178288-❏ PC Board Layout Acceptable Board Thickness: 1.6-2.4±0.1 No. of Pos. 2 3 4 5 6 8 10 — A — Dimensions B — C — ❏-178293-❏ ❏-178294-❏ ❏-178295-❏ ❏-178296-❏ ❏-178297-❏ ❏-178298-❏ 21.62 25.43 29.24 33.05 40.67 48.29 15.24 19.05 22.86 26.67 34.29 41.91 07.62 11.43 15.24 19.05 26.67 34.29 Part Number Tube Package Dimensions (Ref.) Board-mounting Tab Header ( Vertical Type) Mating Receptacle Housing Part Number: ❏-178288-❏ PC Board Layout Acceptable Board Thickness: 1.6-2.4±0.1 No. of Pos. 2 3 4 5 6 8 10 Part Number — ❏-178313-❏ ❏-178314-❏ ❏-178315-❏ ❏-178316-❏ ❏-178317-❏ ❏-178318-❏ Dimensions A — B — C — 21.62 13.97 07.62 25.43 29.24 33.05 40.67 17.78 21.59 25.40 33.02 11.43 15.24 19.05 26.67 48.29 40.64 34.29 Tube Package Dimensions (Ref.) 46 Catalog 1242132 Revised 5-07 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMP Dynamic Series Connectors D-3000 Series (Continued) D-3100S — Standard SMT Type Appearance Dielectric Withstanding Voltage: 1,500 V (for one minute) Voltage Rating: 250 V Receptacle Housing Board-mounting Tab Header (Horizontal Type) (Vertical Type) D-3000 Series Part Number Chart No. of Pos. Keying Receptacle Housing* 3 5 8 x x x 1-178288-3 1-178288-5 1-178288-7 Board-mounting Tab Header Horizontal Type Vertical Type — — 1-177662-❏ 1-179188-❏ 1-177665-❏ — Material of Tab Header : P.P.S. Note: Enter the following plating codes in -❏ after Part Numbers: -2 = 0.38µm thick gold plating -3 = 0.76µm thick gold plating *D-3100S Series. Mating Dimensions Horizontal/Vertical Type Receptacle Housing Mating Tab Header Part Number: ❏-177662-❏ ❏-177988-❏ ❏-177665-❏ No. of Pos. 3 5 8 Part Number ❏-178288-3 ❏-178288-5 ❏-178288-7 Dimensions A 26.76 34.38 45.81 B 16.70 24.32 35.97 47 Catalog 1242132 Revised 5-07 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMP Dynamic Series Connectors D-3000 Series (Continued) D-3100S — Standard SMT Type (Continued) Board-mounting Tab Header (Horizontal Type) D-3000 Series Mating Receptacle Housing Part Number: ❏-178288-❏ PC Board Layout Tube Package Dimensions (Ref.) No. of Pos. 3 5 8 Part Number Dimensions — A — B — C — D — ❏-177662-❏ ❏-179188-❏ 29.24 40.67 22.86 34.29 15.24 26.67 22.24 33.67 Board-mounting Tab Header (Vertical Type) Mating Receptacle Housing Part Number: ❏-178288-❏ PC Board Layout Tube Package Dimensions (Ref.) No. of Pos. Part Number 3 — A — 5 8 ❏-177665-❏ — 29.24 — Dimensions B C — — 23.95 — 15.24 — D — 22.24 — 48 Catalog 1242132 Revised 5-07 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMP Dynamic Series Connectors D-3000 Series (Continued) D-3100D — Standard 2-Row Type Appearance Board mounting pitch: Horizontal Type 150x150mils (3.81x3.81mm) / Vertical Type 150x200mils (3.81x5.08mm) Dielectric Withstanding Voltage: 1,500V (for one minute) Voltage Rating: 250 V Receptacle Housing Board-mounting Tab Header (Vertical Type) D-3000 Series Tab Housing (Panel Type) Board-mounting Tab Header (Horizontal Type) Tab Housing (Free-hanging Type) Receptacle Housing Receptacle Housing Receptacle Housing Receptacle Housing Tab Housing (Panel Type) Board-mounting Tab Header (Free-hanging Type) (Horizontal Type) (Vertical Type) Part Number Chart No. of Receptacle Housing Pos. 4 6 8 10 12 16 20 — 178289-3 178289-4 178289-5 178289-6 178289-7 178289-8 Panel Type — Tab Housing Free-hanging Type — Board-mounting Tab Header L Fitting 178803-3 — 178964-3 — — S — 178803-5 178803-6 178803-7 178803-8 178964-5 178964-6 178964-7 178964-8 — — — — Horizontal Type — Vertical Type — 178303-❏ 1717412-❏ 178305-❏ 178306-❏ 178307-❏ 178308-❏ 178323-❏ — 178325-❏ 178326-❏ 178327-❏ 178328-❏ Note: Enter the following plating codes in -❏ after Part Numbers: -2 = 0.38µm thick gold plating, -3 = 0.76µm thick gold plating, -5 = Tin plating 49 Catalog 1242132 Revised 5-07 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMP Dynamic Series Connectors D-3000 Series (Continued) D-3100D — Standard 2-Row Type (Continued) Mating Dimensions Panel/Free-Hanging Type D-3000 Series Receptacle Housing Horizontal/Vertical Type Mating Tab Connector Part Number: ❏-178803-❏ 1717412-❏ ❏-178964-❏ 178323-❏ thru ❏-178303-❏ thru 178328-❏ ❏-178308-❏ No. of Pos. Receptacle Housing 6 8 10 12 16 20 178289-3 178289-4 178289-5 178289-6 178289-7 178289-8 Dimensions A B 24.36 16.70 28.17 20.51 31.98 24.32 35.09 28.35 42.71 35.97 51.03 43.37 Tab Housing Mating Receptacle Housing Part Number: 178289-❏ Panel Type Panel Cutout When mounting panel from the front, apply clamping torque of less than 49N [11 lbf]. Free-hanging Type No. of Pos. 4 Panel Type — Part Number Free-hanging Type — 6 10 12 16 178803-3 178964-3 178803-5 178803-6 178803-7 178964-5 178964-6 178964-7 20 178803-8 178964-8 A — B — 40 47 51 59 67 31 38 42 50 58 Dimensions C D — — 25.57 33.19 37.00 44.62 52.62 21.62 29.24 33.05 40.67 48.29 E — F — 14.62 22.24 26.05 33.67 41.29 22.6 30.2 34.0 41.6 49.2 50 Catalog 1242132 Revised 5-07 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMP Dynamic Series Connectors D-3000 Series (Continued) D-3100D — Standard 2-Row Type (Continued) Board-mounting Tab Header (Horizontal Type) Mating Receptacle Housing Part Number: 178289-❏ D-3000 Series PC Board Layout Acceptable Board Thickness: 1.6-2.4±0.1 Solder tine section is 0.64 sq. No. of Pos. Part Number 6 8 10 12 16 20 178303-❏ 1717412-❏ 178305-❏ 178306-❏ 178307-❏ 178308-❏ Dimensions B 15.24 19.05 22.86 26.67 34.29 41.91 A 21.62 25.43 29.24 33.05 40.67 48.29 Tube Package Dimensions (Ref.) C 07.62 11.43 15.24 19.05 26.67 34.29 Board-mounting Tab Header ( Vertical Type) Mating Receptacle Housing Part Number: 178289-❏ PC Board Layout Acceptable Board Thickness: 1.6-2.4±0.1 Tube Package Dimensions (Ref.) No. of Pos. 6 10 12 16 20 Part Number 178323-❏ 178325-❏ 178326-❏ 178327-❏ 178328-❏ A 21.62 Dimensions B 13.97 C 07.62 29.24 33.05 40.67 48.29 21.59 25.40 33.02 40.64 15.24 19.05 26.67 34.29 51 Catalog 1242132 Revised 5-07 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMP Dynamic Series Connectors D-3000 Series (Continued) D-3100M — Modular Type Appearance Connectors can be used in modular configurations in combination with D-3100S. Ideally Suited For Allocation of Signal Circuits Board mounting pitch: Horizontal Type 150x150mils (3.81x3.81mm) / Vertical Type 150x300mils (3.81x7.62mm) Dielectric Withstanding Voltage: 1,500V (for one minute) Voltage Rating: 250 V Receptacle Housing (2-row 6 positions) Receptacle Housing (D-3100S = 1-row 3 positions) x2 D-3000 Series Board-mounting Tab Header Horizontal Type (2-row 6 positions) Receptacle Housing (2-row 6 positions) Board-mounting Tab Header Vertical Type (2-row 6 positions) Receptacle Housing (D-3100S = 1-row 3 positions) x2 Receptacle Housing Board-mounting Tab Header (Horizontal Type) (Vertical Type) Part Number Chart No. of Pos. 6 Keying Receptacle Housing XX 1-178127-6 2-178127-6 YY XY Board-mounting Tab Header 3-178127-6 Horizontal Type 1-178137-❏ Vertical Type 1-178141-❏ 2-178137-❏ 3-178137-❏ — 3-178141-❏ Note: Enter the following plating codes in -❏ after Part Numbers: -2 = 0.38µm thick gold plating -3 = 0.76µm thick gold plating -5 = Tin plating 52 Catalog 1242132 Revised 5-07 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMP Dynamic Series Connectors D-3000 Series (Continued) D-3100M — Modular Type (Continued) Keying This product (D-3100M) is provided with keying to help prevent mismating of connector halves. Keying is available in three types – XX Type, YY Type and XY Type. (Shown below is the mating surface of Tab Header.) Row B Keying Mark Keying Mark D-3000 Series Keying Mark Row A Key Rib XX Type Key Rib Key Rib YY Type XY Type Table of Mating Combinations Board-mounting Tab Header Receptacle Housing Horizontal Type 1 Row 3 positions (D-3100S) * 2 Rows 6 positions X Type P/N : 1-178288-3 Y Type P/N : 2-178288-3 XX Type P/N : 1-178127-6 1 Row 3 positions (D-3100S) X Type P/N : 1-178293-❏ * Y Type P/N : 2-178293-❏ 2 Rows 6 positions XX Type P/N : 1-178137-❏ Vertical Type 1 Row 3 positions (D-3100S) * 2 Rows 6 positions X Type P/N : 1-178313-❏ Y Type P/N : 2-178313-❏ XX Type P/N : 1-178141-❏ XX Type P/N : 2-178127-6 YY Type P/N : 2-178137-❏ YY Type XY Type P/N : 3-178127-6 XY Type P/N : 3-178137-❏ XY Type P/N : 3-178141-❏ The housing with asterisk ( ) same as D-3100S Series. * 53 Catalog 1242132 Revised 5-07 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMP Dynamic Series Connectors D-3000 Series (Continued) D-3100M — Modular Type (Continued) Mating Dimensions 17.0 32.4 Horizontal Type (Modular Use) Vertical Type 21.6 28.1 18.5 18.5 21.6 28.1 32.4 25.9 25.9 D-3000 Series 17.0 (Modular Use) Receptacle Housing Mating Tab Header Part Number: ❏-178137-❏ ❏-178141-❏ No. of Pos. Part Number 6 ❏-178127-6 Dimensions A B 24.76 16.7 Notice: *Although external or mounting dimensions are described in the catalog, the specifications are subject to change. When selecting products for your requirements, please request the appropriate drawings. Product Specifications, Instruction Sheets, etc., are also available. It is recommended that you request these documents as well. 54 Catalog 1242132 Revised 5-07 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMP Dynamic Series Connectors D-3000 Series (Continued) D-3100M — Modular Type (Continued) Board-mounting Tab Header (Horizontal Type) Mating Receptacle Housing Part Number: ❏-178127-❏ D-3000 Series PC Board Layout Acceptable Board Thickness: 1.6-2.4±0.1 Tube Package Dimensions (Ref.) No. of Pos. Part Number 6 ❏-178137-❏ A 21.62 Dimensions B 15.24 C 7.62 Board-mounting Tab Header ( Vertical Type) Mating Receptacle Housing Part Number: ❏-178127-❏ PC Board Layout Acceptable Board Thickness: 1.6-2.4±0.1 Tube Package Dimensions (Ref.) No. of Pos. Part Number 6 ❏-178141-❏ A 21.62 Dimensions B 13.97 C 7.62 55 Catalog 1242132 Revised 5-07 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208