LANE-6KV Series Single and Dual Output 1 Watt DC/DC Converter 7 pin SIP with 6KVDC Isolation FEATURES ● Low Cost ● 6000VDC Isolation ● Input 5 and 12VDC ● Efficiency up to 75% ● MTBF > 2,000,000 hours ● Industry Standard Pinout ● Internal SMT Construction ● UL 94V-0 Package Material ● Output 5, 12, 15, ±5, ±12, and ±15VDC ● Temperature Performance –40°C to +85°C SPECIFICATIONS: LANE-6KV Series All specifications are based on 25oC, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Nom Max INPUT (Vin) Start Voltage (5V input models) Start Voltage (12V input models) Reverse Polarity Input Current Input Surge Voltage (1000ms) (5V input models) Input Surge Voltage (1000ms) (12V input models) Input Filter OUTPUT (Vo) Output Voltage Range Output Voltage Accuracy Output Voltage Balance Load Regulation Line Regulation Output Power Output Current Range Ripple & Noise (20MHz) Ripple & Noise (20MHz) Ripple & Noise (20MHz) Temperature Coefficient PROTECTION Over Load Short Circuit Protection Input Fuse Recommendation (5V input models) Input Fuse Recommendation (12V input models) GENERAL Efficiency Switching Frequency Isolation Voltage Rated Isolation Voltage Test Isolation Resistance Isolation Capacitance ENVIRONMENTAL Operating Temperature (Ambient) Operating Temperature (Case) Storage Temperature Lead Temperature Humidity Cooling MTBF PHYSICAL Weight Dimensions Case Material 4.5 10.8 -0.7 -0.7 5.5 13.2 0.3 9 18 Internal Capacitor See Rating Chart ±1.0 ±3.0 ±0.1 ±1.0 See Rating Chart ±1.2 ±1.5 1 See Rating Chart 100 150 200 5 ±0.01 ±0.02 Dual Output, Balanced Loads Io = 20% to 100% For Vin Change of 1% Over Line, Load, and Temperature 120 60 seconds Flash Tested for 1 second 500VDC 100KHz, 1V 5 12 50 6000 6600 10 1.5mm from case for 10 seconds MIL-HDBK-217F @ 25°C, Ground Benign Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 VDC VDC A VDC VDC % % % W mVpk-pk mVpk-pk mVrms %/°C % 0.5 seconds max. 500mA Slow-Blow Type 200mA Slow-Blow Type See Rating Chart 80 100 15 -25 -25 -40 Unit 20 +70 +90 +125 260 95 Free air convection 2,000,000 Hours KHz VDC VDC GΩ pF °C °C °C °C % 3.9 grams 22 x 7.5 x 12.5 mm Non-conductive black plastic LANE-6KV Series Single and Dual Output 1 Watt DC/DC Converter 7 pin SIP with 6KVDC Isolation OUTPUT VOLTAGE / CURRENT RATING CHART Model Number Input Voltage Output Voltage Output Current Min Max Input Current No Load Max Load Load Regulation Efficiency (Typ) Max Capacitive Load LANE505N6KV 5 VDC 4 mA 200 mA 303 mA 10% 66% 680 µF LANE512N6KV 12 VDC 2 mA 80 mA 291 mA 8% 66% 680 µF 295 mA 8% 66% 680 µF 303 mA 10% 66% 220 µF LANE515N6KV 15 VDC 1 mA 65 mA ±5 VDC ±2 mA ±100 mA LANE512ND6KV ±12 VDC ±1 mA ±40 mA 267 mA 8% 72% 220 µF LANE515ND6KV ±15 VDC ±1 mA ±35 mA 287 mA 8% 73% 220 µF LANE1205N6KV 5 VDC 4 mA 200 mA 126 mA 10% 66% 680 µF LANE1212N6KV 12 VDC 2 mA 80 mA 121 mA 8% 66% 680 µF 15 VDC 1 mA 65 mA 123 mA 8% 66% 680 µF ±5 VDC ±2 mA ±100 mA 126 mA 10% 66% 220 µF LANE1212ND6KV ±12 VDC ±1 mA ±40 mA 108 mA 8% 74% 220 µF LANE1215ND6KV ±15 VDC ±1 mA ±35 mA 117 mA 8% 75% 220 µF LANE505ND6KV LANE1215N6KV LANE1205ND6KV 5 VDC (4.5 ~ 5.5) VDC 12 VDC (10.8 ~ 13.2) VDC 55mA (typ) 30mA (typ) NOTES 1. Specifications typical at +25°C, resistive load, nominal input voltage, rated output current unless otherwise noted. 2. Ripple and noise measured at 20MHz bandwidth. 3. The LANE-6KV series requires a minimum load on the output to maintain specified regulation. Operation under no-load conditions will not damage these devices, however they may not meet all listed specifications. 4. All DC/DC converters should be externally fused at the front end for protection. 5. Other input and output voltages may be available, please contact factory. 6. Specifications subject to change without notice. BLOCK DIAGRAMS Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 LANE-6KV Series Single and Dual Output 1 Watt DC/DC Converter 7 pin SIP with 6KVDC Isolation MECHANICAL DRAWING 1. All dimensions in mm (inches) 2. Tolerance: X.X±0.25 (X.XX±0.01) X.XX±0.25 (X.XXX±0.01) 3. Pin tolerance: ±0.05 (±0.002) Pin 1 2 5 6 7 PIN CONNECTIONS Single Output Dual Output +Vin +Vin -Vin -Vin -Vout -Vout No Pin Common +Vout +Vout The LANE-6KV Series converter is encapsulated in a low thermal resistance molding compound that has excellent resistance/electrical characteristics over a wide temperature range or in high humidity environments. The encapsulant and unit case are both rated to UL 94V-0 flammability specifications. Leads are tin plated for improved solderability. Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 LANE-6KV Series Single and Dual Output 1 Watt DC/DC Converter 7 pin SIP with 6KVDC Isolation DESIGN & FEATURE CONSIDERATONS Input Source Impedance The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the power module. In applications where power is supplied over long lines and output loading is high, it may be necessary to use a capacitor at the input to ensure startup. Capacitor mounted close to the power module helps ensure stability of the unit, it is recommended to use a good quality low Equivalent Series Resistance (ESR < 1.0Ω at 100 KHz) capacitor of a 2.2uF for the 5V input devices and a 1.0uF for the 12V input devices. Maximum Capacitive Load The LANE-6KV Series has a limitation of maximum connected capacitance at the output. The power module may be operated in current limiting mode during start-up, affecting the ramp-up and the startup time. For optimum performance we recommend 220uF maximum capacitive load for dual outputs and 680uF capacitive load for single outputs. The maximum capacitance can be found in the Output Voltage / Current Rating Chart. Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 LANE-6KV Series Single and Dual Output 1 Watt DC/DC Converter 7 pin SIP with 6KVDC Isolation Efficiency vs Input Voltage ( Single Output ) Efficiency vs Input Voltage ( Dual Output ) Efficiency vs Output Load ( Single Output ) Efficiency vs Output Load ( Dual Output ) Derating Curve Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 LANE-6KV Series Single and Dual Output 1 Watt DC/DC Converter 7 pin SIP with 6KVDC Isolation TEST CONFIGURATIONS Input Reflected-Ripple Current Test Setup Input reflected-ripple current is measured with an inductor Lin (4.7uH) and Cin (220uF, ESR < 1.0Ω at 100 KHz) to simulate source impedance. Capacitor Cin offsets possible battery impedance. Current ripple is measured at the input terminals of the module. Measurement bandwidth is 0-500 KHz. Peak-to-Peak Output Noise Measurement Test Use a Cout 0.33uF ceramic capacitor. Scope measurement should be made by using a BNC socket, measurement bandwidth is 0-20MHz. Position the load between 50mm and 75mm from the DC/DC Converter. Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 LANE-6KV Series Single and Dual Output 1 Watt DC/DC Converter 7 pin SIP with 6KVDC Isolation Output Ripple Reduction A good quality low ESR capacitor placed as close as possible across the load will give the best ripple and noise performance. To reduce output ripple, it is recommended to use 1.5uF capacitors at the output. Thermal Considerations Many conditions affect the thermal performance of the power module, such as orientation, airflow over the module, and board spacing. To avoid exceeding the maximum temperature rating of the components inside the power module, the case temperature must be kept below 90°C. The derating curves are determined from measurements obtained in an experimental apparatus. Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 LANE-6KV Series Single and Dual Output 1 Watt DC/DC Converter 7 pin SIP with 6KVDC Isolation COMPANY INFORMATION: Wall Industries, Inc. has created custom and modified units for over 40 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on time and on budget. Our ISO9001-2000 certification is just one example of our commitment to producing a high quality, well documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: Toll Free: Fax: E-mail: Web: Address: (603)778-2300 (888)587-9255 (603)778-9797 [email protected] www.wallindustries.com 5 Watson Brook Rd. Exeter, NH 03833 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797