Two-Hand Control Devices Zero-Force Touch Buttons 800Z Heavy Industrial Specifications Standards Approvals Description The heavy industrial Bulletin 800Z Zero-Force Touch Buttons are designed for use by machine control systems requiring the use of two hands. An interlinked sensor surface weaves two capacitive sensors in offset planes for superior product sensitivity. The 800Z touch buttons are ergonomically designed to require for ease of operation. No force is required to operate the switch; simply touching the surface of the switch will initiate an output. The 800Z can detect the hand though most industrial gloves. Power Supply Power Consumption Output Ratings Min. Switched Current/ Voltage Pollution Degree Operating Temperature Humidity Enclosure Protection Material Housing/Guard Gaskets Mounting Conductor Size EN574, EN954-1, IEC/EN60947-5-1, IEC/EN60204-1 cULus, C-Tick, and CE marked for all applicable directives 10-40V DC, 20-30V AC, or 85-264V AC 1.44W, 19.2VA See Load Life Curves 8mA/5V DC 2 -25°C to +55°C (-13° to +131°F) 95% RH IP66 (NEMA 4/13) Valox 357 3.2mm (1/16in) Cork-BUNA-N Any position 0.5-4mm2 (#12-22AWG) Terminal Protection IP2X Electrical Life EM-Relay inductive load See Load Life Curves Vibration 1.5mm (0.06in) 10-55Hz Shock 100g,11ms half-sine The contour of the 800Z touch buttons serves two purposes; it easily conforms to the shape of the hand while helping prevent defeatability when two-hand control is needed. Two bi-coloured diagnostic LEDs provide guidance during operation. The power/fault LED blinks at different rates to provide diagnostic information to the user. The 800Z detects the presence of a hand during power-up, noise, and conductive film build-up over time. Features • • • • • Zero Force to operate Ergonomic design EMC protection Diagnostic LEDs Replaceable Relays Load Life Curves for Heavy Industrial Relay Output—Maximum Load Breaking Capacity Relay Output—Electrical Endurance AC Resistive Load 10 8 5 3 DC Inductive Load L/R = 7ms 1 0.5 0.3 AC Inductive Load (pf=0.4) DC Resistive Load 0.1 0 3 5 10 30 50 100 300 500 1,000 Rated Operating Voltage (V) 11-6 Service Life (x 103 Operations) Rated Operating Current (A) 50 5000 3000 1000 500 300 250V AC Resistive Load 30V DC Resistive Load 100 50 25V AC Inductive 30 Load (pf=0.4) 30V DC Inductive Load L/R=7ms 10 0 1 2 3 4 5 6 7 8 Rated Operating Current (A) 9 10 11 Two-Hand Control Devices Zero-Force Touch Buttons 800Z Heavy Industrial Product Selection Catalogue Number Input Voltage Range and Output Type Mounting Style 10...40V DC and 20...30V AC Input Relay Output Flush Mount 85...264V AC Input Relay Output Guard Terminal Block No Guard Yellow Guard No Guard Yellow Guard 800Z-HL1 800Z-HL1Y 800Z-HF1 800Z-HF1Y Use the configurator below to build an 800Z touch button to suit your application. 800Z – H Code L 1 Y a b c d a b d Voltage Mounting Type/Connection ➊ Kit Option ➋ Description Code Description Code Description Input: 10...40V DC and 20...30V AC 1 Flush Mounting/Terminal Block Blank No Kit K1 24V AC/DC Relay Kit L Output: Relay Input: 85...264V AC c K2 120V AC Relay Kit Output: Relay Guard Option K3 240V AC Relay Kit F Code Description Blank No Guard Y Yellow Guard ➊ Heavy industrial devices have an eight-position terminal block connection. See wiring diagrams on page 11-10 for details. ➋ Safety relays should be used in two-hand control applications. Kits include two identical touch buttons and one MSR125HP safety relay with removeable terminals. 11-7 Two-Hand Control Devices Zero-Force Touch Buttons 800Z Heavy Industrial Accessories Description Input Voltage Replacement Relay Must be ordered in multiples of 2. Catalogue Number Full Voltage 10...264V AC 800Z-N12 Yellow 800Z-HAG1 Single Hub 800P-B1 Double Hub 800P-B2 Replaceable Output Relay This guard prevents accidental activation of the touch surface and protects it from damage. Longer mounting screws are included. Guards are required in most two hand safety applications (see applicable standards). Guard The heavy industrial line products mount directly on these bases. The conduit hub(s) come with a 3/4 inch opening. Base These replacement screws are the proper length to mount the heavy industrial touch button with metal guard to an 800P-B1 or 800P-B2 base, or a custom mounting surface. Note: Must be ordered in multiples of 4. 800Z-HAH1 Replacement screws for base mounting. Note: Must be ordered in multiples of 4. 800Z-HAH2 This adaptor is used if mounting touch button onto a 114.3 x 60.3mm (4-1/2in x 2-3/8in) enclosure pattern. 800P-N150 Mounting Screws Adaptor 11-8 Two-Hand Control Devices Zero-Force Touch Buttons 800Z Heavy Industrial Approximate Dimensions—mm (inches) 50 (1.97) 73.2 (2.88) 30.5 (1.20) Replaceable Relay 115.8 (4.56) 115.6 (4.55) 95.7 (3.77) Terminal Block Heavy Industrial 54 (2 1/8) 82.6 (3 1/4) 73 (2 7/8) 108.5 (4.27) 47.6 (1 7/8) 4 Holes for #6-32 Screw Cutout and Mounting Screw Locations for a Flush Mounted Cover 143.4 (5.64) Heavy Industrial with Guard Note: Dimensions are not intended to be used for manufacturing purposes. 11-9 Two-Hand Control Devices Zero-Force Touch Buttons 800Z Heavy Industrial Typical Wiring Diagram N.C.2 K2 COM2 N.O.2 N.C.1 K1 COM1 N.O.1 (–) L2 (+) L1 Terminal Block Applications Details LED Blink Rate ** ** ** *** *** *** Diagnostic Power Up Noise Detection **** **** **** Margin Detection 11-10 Description Device touched during power-up. Device will resume 10 seconds after removal of hand. Device detected an unacceptable level of noise (>20V/m). Device will resume once noise subsides. A conductive film is building up on the sensing surface. Device will resume once cleared.