COOPER SDH3812-221-R

Inductor Selection for Switching Regulators
Introduction/Basic Operation
In switching regulator applications the inductor is used as an energy
storage device. When the semiconductor switch is on the current in the
inductor ramps up and energy is stored. When the switch turns off energy
is released into the load. The amount of energy stored is calculated by the
formula Energy = ½L.I² (Joules), where:
• L is the inductance in Henrys
• I is the peak value of inductor current
The amount by which the current changes during a switching cycle is
known as the ripple current. Ripple current is defined as Vl = L.di/dt:
• Vl is the voltage across the inductor
• di is the ripple current
• dt is the duration for which the voltage is applied
I load
dI
I inductor
0
1
2
V out
ESR
Figure 1:
Buck Inductor
Inductor current is made up of AC and DC components (Figure 1). The AC
component is high frequency and will flow through the output capacitor
because it has a low HF impedance. A ripple voltage is produced due to
the capacitor ‘equivalent series resistance’ (ESR) that will appear at the
output of the switching regulator. This ripple voltage needs to be
sufficiently low as not to effect the operation of the circuit the regulator is
supplying, normally in the order of 10-500mVpk-pk.
Selecting the correct ripple current impacts the size of the inductor and
output capacitor. The capacitor needs to have a sufficiently high ripple
current rating or it will overheat and dry out. To achieve a good
compromise between inductor and capacitor size a ripple current value of
10-30% of maximum inductor current should be chosen. The current in
the inductor will be continuous for output currents greater that 5-15% of
full load.
The following parameters need to be defined or calculated to select an
inductor:
• Maximum input voltage
• Output voltage
• Switching frequency
• Maximum ripple current
SD3814
• Duty cycle
Inductor Selection: Buck Converters
Boost
Inductor
Buck
Inductor
Switch
12V
Input
Voltage
Inductor Selection: Boost Converters
Freewheeling
Diode
5V
Output
Voltage
Output
Cap
Figure 2:
Buck Inductor Example
Diode
5V
Input
Voltage
Switch
12V
Output
Voltage
Output
Cap
Figure 3:
Boost Inductor Example
Figure 2 Application Parameters:
• Switching frequency= 250kHz
• Input voltage range= 12V±10%
• Max ripple current = 220mA
• Output Voltage= 5.0V
Step 1. Calculate the Duty Cycle
• Vo = output voltage
Figure 3 Application Parameters:
• Switching frequency= 100kHz
• Input voltage range= 4.5-5.5V
• Max ripple current = 100mA
• Output Voltage= 12.0V
Step 1. Calculate the Duty Cycle:
• Vo= output voltage
• Vi = Max input voltage
• Vi = Max input voltage
• D = Vo / Vi
• D = 1 - (Vi / Vo)
• D = 5/13.2 = 0.379
• D = 1 – (5.5/12.0) = 0.542
Step 2. Calculate the Voltage Across the Inductance
• V1 = Vi-Vo (Switch on)
• V1 = 13.2 - 5 = 8.2V
Step 2. Calculating the voltage across the inductance
• V1 = Vi (Switch on)
• V1 = 5.5V
• V1 = -Vo (Switch off)
• V1 = Vo – Vi (Switch off)
• V1 = - Vo = - 5V
• V1 = 12 – 5.5 = 6.5V
Step 3. Calculating the required inductance
• L = Vl.dt/di
• L= (5.5 x 0.542/100 x 103)/0.1
• L= 298μH
Step 3. Calculate the Required Inductance
• L = Vl.dt/di
• L = (8.2 x 0.379/250 x 103)/0.22
• L = 56μH
Typical Applications Using Inductors for Switching Regulators
Industrial Test Equipment
Media Players
Digital Cameras
Laptop Computers
Backlight Displays
Mobile Phones
SDH3812
Part Number
Rated
SDH3812-1R0-R
SDH3812-1R5-R
SDH3812-2R2-R
SDH3812-3R3-R
SDH3812-4R7-R
SDH3812-100-R
SDH3812-220-R
SDH3812-330-R
SDH3812-470-R
SDH3812-101-R
SDH3812-221-R
OCL
Part
Inductance μH ± 20% Marking
(μH)
Designator
1.0
0.89
B
1.5
1.49
D
2.2
2.23
E
3.3
3.17
F
4.7
4.96
G
10.0
9.67
J
22.0
22.00
L
33.0
32.90
M
47.0
46.20
N
100.0
97.50
Q
220.0
218.50
S
Irms
Amps
Isat
Amps
2.07
1.67
1.37
1.14
0.94
0.69
0.50
0.41
0.34
0.25
0.16
3.00
2.30
1.90
1.60
1.25
0.88
0.61
0.49
0.41
0.28
0.19
DCR
DCR
[email protected]°C [email protected]°C
(Typical) (Maximum)
0.045
0.054
0.069
0.083
0.104
0.124
0.148
0.177
0.220
0.264
0.398
0.478
0.750
0.900
1.132
1.358
1.583
1.900
3.042
3.650
7.017
8.420
SDH3812
Note: For full product information and a listing of all available inductor values, see
http://www.cooperbussmann.com/datasheets/elx, Data Sheet number SDH3812 Series.
SDH3812 Dimensions - mm
Top View
Side View
Bottom View
1.2 Max.
Marking
2.03 +/-0.1
Pin #1 indicator
Recommended Pad Layout
Schematic
4.8 Max.
3.65 Typ.
1.0
2 plcs
1.25 Typ.
2.5
2 plcs
3.8 +.02/-0.1
5.0
0.90 Max.
no plating
3.8 +.02/-0.1
0.415 Min.
SD3814
Part Number
Rated
SD3814-1R2-R
SD3814-1R5-R
SD3814-2R2-R
SD3814-3R3-R
SD3814-4R7-R
SD3814-100-R
SD3814-220-R
SD3814-330-R
SD3814-470-R
OCL
Part
Inductance μH ± 15% Marking
(μH)
Designator
1.2
1.001
C
1.5
1.286
D
2.2
1.962
E
3.3
2.781
F
4.7
4.276
G
10.0
9.830
J
22.0
21.186
L
33.0
32.151
M
47.0
47.210
N
Irms
Amps
Isat
Amps
1.85
1.76
1.43
1.31
1.06
0.713
0.519
0.418
0.346
2.67
2.35
1.90
1.60
1.29
0.851
0.580
0.471
0.388
DCR
Ω
Typical
0.046
0.051
0.077
0.093
0.141
0.311
0.589
0.908
1.322
SD3814
Note: For full product information and a listing of all available inductor values, see
http://www.cooperbussmann.com/datasheets/elx, Data Sheet number SD38 Series.
SD3814 Dimensions - mm
Top View
Bottom View
Side View
Pin #1 indicator
Marking
(see note A)
4.8
Max
3.65
Typ
0.09 Max
no plating
1.4
Max
1.25
±0.12
Recommended Pad Layout
1.0
2 plcs
2.5
2 plcs
4.0 typ
5.0
2.03
±.02
4.0
Max
4.0
Max
0.415 Min
Schematic
SD14 & SD25
Part Number
Rated
OCL
Part
± 20%
μH
1.23
1.63
3.19
6.98
9.93
21.93
32.55
47.57
99.25
222
335.1
471.4
1008
1.15
1.61
2.14
3.43
5.03
10.35
22.81
33.07
47.89
100.79
148.4
222.4
332.2
472.4
Marking
Irms
Amps
Isat
Amps
SD14-1R2-R
SD14-1R5-R
SD14-3R2-R
SD14-6R9-R
SD14-100-R
SD14-220-R
SD14-330-R
SD14-470-R
SD14-101-R
SD14-221-R
SD14-331-R
SD14-471-R
SD14-102-R
SD25-1R2-R
SD25-1R5-R
SD25-2R2-R
SD25-3R3-R
SD25-4R7-R
SD25-100-R
SD25-220-R
SD25-330-R
SD25-470-R
SD25-101-R
SD25-151-R
SD25-221-R
SD25-331-R
SD25-471-R
Inductance
(μH)
1.2
1.5
3.2
6.9
10
22
33
47
100
220
330
470
1000
1.20
1.50
2.20
3.30
4.70
10.0
22.0
33.0
47.0
100
150
220
330
470
C
D
G
J
L
N
O
P
S
U
V
W
Z
C
D
E
F
G
K
M
N
O
R
S
T
U
V
2.7
2.53
1.94
1.35
1.1
0.806
0.654
0.525
0.386
0.258
0.206
0.173
0.126
3.33
3.12
2.93
2.64
2.39
1.80
1.34
1.11
0.919
0.670
0.553
0.446
0.359
0.293
3.35
2.91
2.08
1.41
1.18
0.793
0.651
0.538
0.373
0.249
0.203
0.171
0.117
3.81
3.23
2.80
2.21
1.83
1.27
0.857
0.711
0.592
0.398
0.328
0.268
0.219
0.184
DCR
Ω
Typical
0.0344
0.0390
0.0663
0.1363
0.2058
0.3853
0.5852
0.9055
1.68
3.77
5.92
8.34
15.8
0.0240
0.0274
0.0311
0.0384
0.0467
0.0824
0.1478
0.2149
0.3156
0.5937
0.8723
1.34
2.07
3.10
SD Inductor Series
Typical SD Series Applications
• Mobile phones
• Digital cameras
• Industrial test equipment
• Computers
• Uninterruptible power supplies
• Televisions
Typical SD Series Uses
• Buck and boost converters
• LED Drivers
• EL panel drivers
• Backlighting
• Noise filtering chokes
Note: SD10, 12, 18 and 20 not shown. For full product information and a listing of all available inductor
values, see http://www.cooperbussmann.com/datasheets/elx, Data sheet number SD Series
SD14 & SD25 Dimensions - mm
Top View
Pin # 1
identifier
Side View
Bottom View
1
1
Part marking
(Note A)
2
5.2
Max
4 Pad Layout
1
5.95
9
5.2
Max
a
1.5 Typ.
Ref.
HT
SD14 = 1.45mm Max
SD25 = 2.5mm Max
Schematic
Recommended Pad Layout
2 Pad Layout
2.975
5.950
9
R2.250
1.0
R2.250
2
2
2.975
2
2
2.975
5.950
2
2.575
5.15
The Cooper Bussmann Coiltronics® brand of magnetics specializes in standard and custom solutions, offering the latest in state-of-the-art low-profile high power
density magnetic components. We remain at the forefront of innovation and new technology to deliver the optimal mix of packaging, high efficiency and
unbeatable reliability. Our designs utilize high frequency, low core loss materials, and new and custom core shapes in combination with innovative construction and
packaging to provide designers with the highest performance parts available on the market. The Coiltronics Brand product line of power magnetics continually
expands to satisfy shifts in technology and related market needs. Standard Product Categories include:
• Shielded Drum Inductors
• Toroidal Inductors
• Unshielded Drum Inductors
• Specialty Magnetics
• High Current Inductors
• Custom Magnetics
Please visit http://www.cooperbussmann.com/datasheets/elx to see data sheets on the wide variety of inductor solutions we have to offer.
For techncial inquiries e-mail [email protected]
Order samples online - www.cooperbussmann.com
© 2008 Cooper Bussmann
St. Louis, MO 63178
636-394-2877
www.cooperbussmann.com
Reorder # 4031 1008
PDF Only