INSTALLATION INSTRUCTIONS SPARK PLUG WIRE TERMINAL AND BOOT STANDARD BOOTS AND TERMINALS HEI BOOTS AND TERMINALS 1. Measure and cut the spark plug wire to desired length. 1. Measure and cut the spark plug wire to desired length. 2. Install distributor cap boot on the spark plug wire (see Figure 1). To ease installation, put a small amount of silicone based lubricant on the spark plug wire. 2. Strip approximately 5/8" of insulation from the spark plug wire end. DO NOT cut into the wire conductor core (see Figure 2). 3. Strip approximately 5/8" of insulation from the spark plug wire end. DO NOT cut into the wire conductor core (see Figure 2). 4. Fold the wire core over the outside of the spark plug wire (see Figure 3). 3. Fold the wire core over the outside of the spark plug wire (see Figure 3A). 4. Put the terminal on the end of the spark plug wire and crimp the connection (see Figure 4A). 5. Slide the distributor cap boot over the terminal (see Figure 5A). 5. Put the terminal on the end of the spark plug wire and crimp the connection (see Figure 4). 6. Install the spark plug wire between the distributor cap and spark plug. 6. Slide the distributor cap boot over the terminal (see Figure 5). NOTE: Any damage to the wire conductor core will cause internal arcing and destroy the performance of the spark plug wire. 7. Install the spark plug wire between the distributor cap and spark plug. Check the connections periodically. If the connector in the distributor cap or coil is gray-green (or not shiny), this is evidence of spark-jumping or a bad connection. FIGURE 1 PLACE DISTRIBUTOR CAP BOOT ON END OF SPARK PLUG WIRE FIGURE 2 ” 5/8 STRIP WIRE AND BEND AS SHOWN FIGURE 3 FIGURE 3A IMPORTANT! CONDUCTOR MUST BE WEDGED BETWEEN TERMINAL BODY AND WIRE INSULATION FIGURE 4 FIGURE 3A FIGURE 5 FIGURE 3A MALLORY IS A DIVISION OF PRESTOLITE PERFORMANCE 10601 MEMPHIS AVE. #12, CLEVELAND, OH 44144 216.688.8300 FAX 216.688.8306 www.malloryperformance.com FORM 1266 (REV. D) © 5/08 Made in China Printed in China 1