SYNQOR PQ60012HPAA0

Technical Specification
Half
Brick
48Vin 1.2Vout 100A
100 Amp, No Heatsink, Isolated DC/DC Converter
The PQ60012HPAA0 PowerQor™ Peta converter
is a next-generation, board-mountable, isolated,
fixed switching frequency DC/DC converter that uses
synchronous rectification to achieve extremely high
conversion efficiency. The power dissipated by the
converter is so low that a heatsink is not required,
which saves cost, weight, height, and application effort.
The Peta series converters offer industry leading
output current for a standard “half-brick” module.
The Peta units also feature active current sharing
for N+1 and parallel applications.
PQ60012HPAA0 Module
Operational Features
• Ultra-high efficiency, >88% half load, >83% full load
• Delivers up to 100 amps of output current with minimal derating - no heatsink required
• Wide input voltage range: 35V – 75V, with 100V
100ms input voltage transient withstand
• Fixed frequency switching provides predictable EMI
performance
Mechanical Features
• Industry standard pin-out configuration
• Industry standard size: 2.3” x 2.4”
• Total height only 0.43”, permits better airflow and
smaller card pitch
• Total weight: 2.9 oz. (83 grams)
Safety Features
• 2000V, 30 MΩ input-to-output isolation
• UL 60950 recognized (US & Canada), basic insulation rating
• TUV certified to EN60950
• Meets 72/23/EEC and 93/68/EEC directives
• Meets UL94V-0 flammability requirements
Product # PQ60012HPAA0
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Protection Features
• Input under-voltage lockout disables converter at
low input voltage conditions
• Output current limit and short circuit protection
• Output over-voltage protection
• Thermal shutdown
Control Features
• On/Off control referenced to input side (positive
and negative logic options are available)
• Remote sense for the output voltage compensates
for output distribution drops
• Output voltage trim permits custom voltages and
voltage margining
Optional Features (Full-Feature modules)
• Active current share for N+1 and parallel applications
• External Clock Synchronization pin for better EMI
characteristics
• Startup Synchronization pin for more consistent startup sequence
Doc.# 005-2HP621K Rev. B
1/26/04
Page 1
Technical Specification
Half
48Vin 1.2Vout 100A
Brick
MECHANICAL
DIAGRAM
2.30
0.19
(4.8)
1.90
(58.4)
(48.3)
0.200
(5.08)
0.50
(12.7)
0.400
0.400
(10.16)
(10.16)
1.000
(25.40)
Top View
1.400
(35.56)
0.700
(17.78)
0.200 (5.08)
1.000
(25.40)
0.200 (5.08)
1.400
2.40
(35.56)
(61.0)
0.200
(5.08)
0.43
(10.8)
Bottom side
Clearance
Side View
See Note 10
0.047+/-0.005
(1.19+/-0.12)
Lowest
Component
0.145
Load Board
NOTES
(3.68)
See Note 4
PIN CONNECTIONS
1) Pins 1-4, 7-9, A-B are 0.040” (1.02mm) diameter. with
0.080” (2.03mm) diameter standoff shoulders.
2) Pins 5-6, 10-11 are 0.080” (2.03 mm) diameter with
0.125” (3.18mm) diameter standoff shoulders.
3) Pins 3, A, & B only included in Full-Feature models.
4) Other pin extension lengths available. Recommended pin
length is 0.03” (0.76mm) greater than the PCB thickness.
5) All Pins: Material - Copper Alloy
Finish - Tin/Lead over Nickel plate
6) Undimensioned components are shown for visual
reference only.
7) All dimensions in inches (mm)
Tolerances: x.xx +/-0.02 in. (x.x +/-0.5mm)
x.xxx +/-0.010 in. (x.xx +/-0.25mm)
8) Weight: 2.9 oz. (83 g) typical
9) Workmanship: Meets or exceeds IPC-A-610C Class II
10) UL/TUV standards require a clearance greater than 0.04”
(1.02mm) between input and output for Basic insulation. This
issue should be considered if any copper traces are on the top
side of the user’s board. Note that the ferrite cores are considered part of the input/primary circuit.
Pin No. Name
Function
1
Vin(+)
Positive input voltage
2
ON/OFF
TTL input to turn converter
on and off, referenced to
Vin(-), with internal pull up.
3
4
5
6
7
8
9
10
11
A
B
I share
Vin(-)
Vout(+)
Vout(-)
SENSE(-)
TRIM
SENSE(+)
Vout(+)
Vout(-)
Clock Sync
Start Sync
Single wire parallel signal
Negative input voltage
Positive output voltage
Negative output voltage
Return remote sense
Output voltage trim
Positive remote sense
Positive output voltage
Negative output voltage
Clock synchronization
Startup synchronization
Pins in Italics Shaded text are Optional
Product # PQ60012HPAA0
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Doc.# 005-2HP621K Rev. B
1/26/04
Page 2
Technical Specification
Half
48Vin 1.2Vout 100A
Brick
PQ60012HPAA0 ELECTRICAL CHARACTERISTICS
TA=25°C, airflow rate=300 LFM, Vin=48Vdc unless otherwise noted; full operating temperature range is -40°C to +100°C ambient
temperature with appropriate power derating. Specifications subject to change without notice.
Parameter
Min.
Typ.
Max.
Units
100
80
100
2000
100
125
18
18
V
V
V
V
°C
°C
V
V
Notes & Conditions
ABSOLUTE MAXIMUM RATINGS
Input Voltage
Non-Operating
Operating
Operating Transient Protection
Isolation Voltage (input to output)
Operating Temperature
Storage Temperature
Voltage at ON/OFF input pin
Voltage at Clock Sync pin
-40
-55
-2
-15
INPUT CHARACTERISTICS
Operating Input Voltage Range
Input Under-Voltage Lockout
Turn-On Voltage Threshold
Turn-Off Voltage Threshold
Lockout Hysteresis Voltage
Maximum Input Current
No-Load Input Current
Disabled Input Current
Inrush Current Transient Rating
Response to Input Transient
Input Reflected-Ripple Current
Recommended Input Fuse
Input Filter Component Values (C1\L\C2)
Recommended External Input Capacitance
OUTPUT CHARACTERISTICS
Output Voltage Set Point
Output Voltage Regulation
Over Line
Over Load
Over Temperature
Total Output Voltage Range
Output Voltage Ripple and Noise
Peak-to-Peak
RMS
Operating Output Current Range
Output DC Current-Limit Inception
Output DC Current-Limit Shutdown Voltage
Current Share Accuracy (2 units paralleled)
Back-Drive Current Limit while Enabled
Back-Drive Current Limit while Disabled
Maximum Output Capacitance
35
48
75
V
31.5
29.5
2.2
33.3
31.0
2.3
34.4
32.4
2.4
4.2
60
5
0.03
V
V
V
A
mA
mA
A 2s
mV
mA
A
µF\µH\µF
µF
42
2
150
3
33
2\4\4
47
1.188
1.200
1.164
0
110
1.5
0
DYNAMIC CHARACTERISTICS
Input Voltage Ripple Rejection
Output Voltage during Load Current Transient
Step Change in Output Current (0.1A/µs)
Step Change in Output Current (5A/µs)
Settling Time
Turn-On Transient
Turn-On Time
Start-Up Inhibit Time
Output Voltage Overshoot
180
EFFICIENCY
100% Load
50% Load
1.212
+0.08 \ 1 +0.17 \ 2
+0.17 \ 2 +0.33 \ 4
+9
+18
1.236
175
50
0.6
+2
3.25
10
250
75
100
120
+5
5.0
50
>50,000
see Figure 13
V
%\mV
%\mV
mV
V
mV
mV
A
A
V
%
A
mA
µF
over sample, line, load, temperature & life
20MHz bandwidth; Fig. 13 & 16
Full Load, see Figures 13 & 16
Full Load, see Figures 13 & 16
Output Voltage 10% Low; Fig. 17
% of rated output current
Negative current drawn from output
Negative current drawn from output
1.2Vout at 100A Resistive Load
80
90
100
mV
mV
µs
50% to 75% to 50% Iout max; Figure 11
50% to 75% to 50% Iout max; Figure 12
to within 1% Vout nom
ms
ms
%
Full load, Vout=90% nom.; Figs. 9 & 10
-40°C to +125°C; Figure A
10,000 µF load capacitance, Iout = 0A
%
%
Figures 1 - 4
Figures 1 - 4
°C
°C
°C
Package rated to 150°C
UL rated max operating temp 130°C
See Figures 5 - 8 for derating curves
20
200
0
30
240
125
125
125
2000
30
3300
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1000V/ms input transient
RMS thru 10µH inductor; Figs. 13 & 15
fast blow external fuse recommended
internal values, see Figure E
120 Hz; Fig. 20
Semiconductor Junction Temperature
Board Temperature
Transformer Temperature
Isolation Voltage
Isolation Resistance
Isolation Capacitance
100% Load, 35 Vin
dB
83.5
88.5
ISOLATION CHARACTERISTICS
applies to Full Feature option only
80
TEMPERATURE LIMITS FOR POWER DERATING CURVES
Product # PQ60012HPAA0
20
continuous
continuous
100ms transient
Basic insulation level, Pollution degree 2
V
MΩ
pF
Doc.# 005-2HP621K Rev. B
1/26/04
Page 3
Technical Specification
Half
Brick
48Vin 1.2Vout 100A
ELECTRICAL CHARACTERISTICS (Continued)
Parameter P
FEATURE CHARACTERISTICS
Switching Frequency
ON/OFF Control (Option P)
Off-State Voltage
On-State Voltage
ON/OFF Control (Option N)
Off-State Voltage
On-State Voltage
ON/OFF Control (Either Option)
Pull-Up Voltage
Pull-Up Resistance
Output Voltage Trim Range
Output Voltage Remote Sense Range
Output Over-Voltage Protection
Over-Temperature Shutdown
Over-Temperature Shutdown Restart Hysteresis
Min.
Typ.
Max.
Units
250
280
310
kHz
-2
2.7
0.8
18
V
V
2.7
-2
18
0.8
V
V
15
V
kΩ
%
%
%
°C
°C
-20
Vin/6
42
125
RELIABILITY CHARACTERISTICS
Calculated MTBF (Telcordia)
Calculated MTBF (MIL-217)
Demonstrated MTBF
+10
+10
135
130
125
10
Notes & Conditions
Figures A, B
Measured across Pins 10 & 5; Figure C
Measured across Pins 10 & 5
Over full temp range; % of nominal Vout
Average PCB Temperature
106 Hrs. TR-NWT-000332; 75% load,300LFM, 40oC Ta
106 Hrs. MIL-HDBK-217F; 75% load, 300LFM, 40oC Ta
106 Hrs. Field demonstrated MTBF
2.16
1.43
TBD
STANDARDS COMPLIANCE
Parameter P
Notes
STANDARDS COMPLIANCE
UL/cUL 60950
EN60950
72/23/EEC
93/68/EEC
Needle Flame Test (IEC 695-2-2)
IEC 61000-4-2
GR-1089-CORE
Telcordia (Bellcore) GR-513
File # E194341, Basic insulation & pollution degree 2
Certified by TUV
test on entire assembly; board & plastic components UL94V-0 compliant
ESD test, 8kV - NP, 15kV air - NP (Normal Performance)
Section 7 - electrical safety, Section 9 - bonding/grounding
• An external input fuse must always be used to meet these safety requirements
QUALIFICATION TESTING
Parameter P
QUALIFICATION TESTING
Life Test
Vibration
Mechanical Shock
Temperature Cycling
Power/Thermal Cycling
Design Marginality
Humidity
Solderability
# Units
32
5
5
10
5
5
5
15 pins
Test Conditions
95% rated Vin and load, units at derating point, 1000 hours
10-55Hz sweep, 0.060” total excursion,1 min./sweep, 120 sweeps for 3 axis
100g minimum, 2 drops in x and y axis, 1 drop in z axis
-40°C to 100°C, unit temp. ramp 15°C/min., 500 cycles
Toperating = min to max, Vin = min to max, full load, 100 cycles
Tmin-10°C to Tmax+10°C, 5°C steps, Vin = min to max, 0-105% load
85°C, 85% RH, 1000 hours, 2 minutes on and 6 hours off
MIL-STD-883, method 2003
• Extensive characterization testing of all SynQor products and manufacturing processes is performed to ensure that we supply
robust, reliable product. Contact factory for more information about Proof of Design and Proof of Manufacturing processes.
OPTIONS
PATENTS
SynQor provides various options for Logic Sense, Pin Length and
Feature Set for this family of DC/DC converters. Please consult the
last page of this specification sheet for information on available
options.
SynQor is protected under various patents, including but not limited to U.S. Patent #s 5,999,417; 6,222,742 B1; 6,594,159
B2; 6,545,890 B2.
Product # PQ60012HPAA0
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Doc.# 005-2HP621K Rev. B
1/26/04
Page 4
Performance Curves
Half
Brick
48Vin 1.2Vout 100A
90
95
89
90
Efficiency (%)
Efficiency (%)
88
85
80
75
86
85
84
35 Vin
70
87
48 Vin
25 C
40 C
83
75 Vin
65
55 C
82
0
10
20
30
40
50
60
70
80
90
100
0
100
200
Load Current (A)
30
14.0
25
13.0
20
15
10
35 Vin
5
75 Vin
30
40
50
60
70
80
90
11.0
10.0
25 C
40 C
55 C
8.0
0
20
500
12.0
9.0
48 Vin
10
400
Figure 2: Efficiency at nominal output voltage and 60% rated power vs.
airflow rate for ambient air temperatures of 25°C, 40°C, and 55°C
(nominal input voltage).
Power Dissipation (W)
Power Dissipation (W)
Figure 1: Efficiency at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25°C.
0
300
Air Flow (LFM)
100
0
100
200
300
400
500
Air Flow (LFM)
Load Current (A)
Figure 3: Power dissipation at nominal output voltage vs. load current
for minimum, nominal, and maximum input voltage at 25°C.
Figure 4: Power dissipation at nominal output voltage and 60% rated
power vs. airflow rate for ambient air temperatures of 25°C, 40°C, and
55°C (nominal input voltage).
100
90
Iout (A)
70
60
50
40
400 LFM (2.0 m/s)
30
300 LFM (1.5 m/s)
20
200 LFM (1.0 m/s)
100 LFM (0.5 m/s)
10
0 LFM (0 m/s)
0
0
25
40
55
70
85
Semiconductor junction temperature is
within 1°C of surface temperature
80
Ambient Air Temperature (oC)
Figure 5: Maximum output power derating curves vs. ambient air temperature for airflow rates of 0 LFM through 400 LFM with air flowing
from input to output (nominal input voltage).
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Figure 6: Thermal plot of converter at 96 amp load current with 55°C
air flowing at the rate of 200 LFM. Air is flowing across the converter
from input to output (nominal input voltage).
Doc.# 005-2HP621K Rev. B
1/26/04
Page 5
Performance Curves
Half
Brick
48Vin 1.2Vout 100A
100
80
Iout (A)
70
60
50
40
400 LFM (2.0 m/s)
30
300 LFM (1.5 m/s)
20
200 LFM (1.0 m/s)
100 LFM (0.5 m/s)
10
0 LFM (0 m/s)
0
0
25
40
55
70
85
Semiconductor junction temperature is
within 1°C of surface temperature
90
Ambient Air Temperature (oC)
Figure 7: Maximum output power derating curves vs. ambient air temperature for airflow rates of 0 LFM through 400 LFM with air flowing
from output to input (nominal input voltage).
Figure 8: Thermal plot of converter at 94.5 amp load current with 55°C
air flowing at the rate of 200 LFM. Air is flowing across the converter
from output to input (nominal input voltage).
Figure 9: Turn-on transient at full load (resistive load) (10 ms/div).
Top Trace: Vout (500mV/div)
Bottom Trace: ON/OFF input (5V/div)
Figure 10: Turn-on transient at zero load (10 ms/div).
Top Trace: Vout (500mV/div)
Bottom Trace: ON/OFF input (5V/div)
Figure 11: Output voltage response to step-change in load current (50%-75%-50%
of Iout(max); dI/dt = 0.1A/µs). Load cap: 15µF, 450 mΩ ESR tantalum capacitor and
1µF ceramic capacitor. Top trace: Vout (100mV/div), Bottom trace: Iout (50A/div).
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Figure 12: Output voltage response to step-change in load current (50%-75%-50%
of Iout(max): dI/dt = 5A/µs). Load cap: 480µF, 15 mΩ ESR tantalum capacitor and
1µF ceramic capacitor. Top trace: Vout (100mV/div), Bottom trace: Iout (50A/div).
Doc.# 005-2HP621K Rev. B
1/26/04
Page 6
Performance Curves
Half
Brick
Figure 15
10 µH
Figure 14
source
impedance
Figure 16
iS
iC
VSOURCE
48Vin 1.2Vout 100A
DC/DC
Converter
VOUT
1 µF
47 µF,
<1Ω ESR
15 µF,
ceramic 450mΩ ESR
capacitor
tantalum
capacitor
electrolytic
capacitor
Figure 13: Test set-up diagram showing measurement points for Input
Terminal Ripple Current (Figure 14), Input Reflected Ripple Current
(Figure 15) and Output Voltage Ripple (Figure 16).
Figure 14: Input Terminal Ripple Current, ic, at full rated output current and nominal input voltage with 10µH source impedance and 47µF
electrolytic capacitor (100 mA/div). (See Figure 13)
Figure 15: Input reflected ripple current, is, through a 10 µH source
inductor at nominal input voltage and rated load current (5 mA/div).
(See Figure 13)
Figure 16: Output voltage ripple at nominal input voltage and rated
load current (100 mV/div). Load capacitance: 1µF ceramic capacitor
and 15µF tantalum capacitor. Bandwidth: 20 MHz. (See Figure 13)
1.6
Output Voltage (V)
1.4
1.2
1.0
0.8
0.6
0.4
35 V
48 V
0.2
75 V
0.0
0
10
20
30
40
50
60
70
80
90 100 110 120 130
Load Current (A)
Figure 17: Output voltage vs. load current showing typical current limit
curves and converter shutdown points.
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Figure 18: Load current (50A/div) as a function of time when the converter attempts to turn on into a 1 mΩ short circuit. Top trace
(2.5ms/div) is an expansion of the on-time portion of the bottom trace.
Doc.# 005-2HP621K Rev. B
1/26/04
Page 7
Performance Curves
Half
Brick
48Vin 1.2Vout 100A
-20
0.01
0.001
35 Vin
48 Vin
75 Vin
0.0001
Forward Transmission (dB)
Output Impedance (Ω )
-30
-40
-50
35 Vin
-60
48 Vin
75 Vin
-70
-80
-90
-100
0.00001
10
100
1,000
10,000
100,000
100
1,000
Hz
10,000
100,000
Hz
Figure 19: Magnitude of incremental output impedance (Zout =
vout/iout) for minimum, nominal, and maximum input voltage at full
rated power.
Figure 20: Magnitude of incremental forward transmission (FT =
vout/vin) for minimum, nominal, and maximum input voltage at full
rated power.
0
100
-20
-30
35 Vin
48 Vin
75 Vin
-40
-50
Input Impedance (Ω )
Reverse Transmission (dB)
-10
10
35 Vin
48 Vin
75 Vin
1
-60
-70
10
100
1,000
10,000
0.1
100,000
10
Hz
Figure 21: Magnitude of incremental reverse transmission (RT =
iin/iout) for minimum, nominal, and maximum input voltage at full rated
power.
100
1,000
Hz
10,000
100,000
Figure 22: Magnitude of incremental input impedance (Zin = vin/iin)
for minimum, nominal, and maximum input voltage at full rated power.
10
9
Vout Trim-up (%)
8
7
6
5
4
3
2
1
100% Load
50% Load
0% Load
0
40.0
39.5
39.0
38.5
38.0
37.5
37.0
36.5
36.0
35.5
35.0
Input Voltage (V)
Figure 23: Percentage of output voltage drop during trim-up at various
input voltages from 35V-40V and output loads of 0%, 50% and full
load.
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Doc.# 005-2HP621K Rev. B
1/26/04
Page 8
Technical Specification
Half
Brick
48Vin 1.2Vout 100A
BASIC OPERATION AND FEATURES
CONTROL FEATURES
The PowerQor series converter uses a two-stage power circuit
topology. The first stage is a buck-converter that keeps the output voltage constant over variations in line, load, and temperature. The second stage uses a transformer to provide the functions of input/output isolation and voltage step-down to achieve
the low output voltage required.
REMOTE ON/OFF (Pin 2): The ON/OFF input, Pin 2, permits the user to control when the converter is on or off. This
input is referenced to the return terminal of the input bus,
Vin(-). There are two versions of the converter that differ by the
sense of the logic used for the ON/OFF input.
Both the first stage and the second stage switch at a fixed frequency for predictable EMI performance. Rectification of the
transformer’s output is accomplished with synchronous rectifiers. These devices, which are MOSFETs with a very low onstate resistance, dissipate far less energy than Schottky diodes.
This is the primary reason that the PowerQor converter has such
high efficiency, even at very low output voltages and very high
output currents.
Dissipation throughout the converter is so low that it does not
require a heatsink for operation. Since a heatsink is not
required, the PowerQor converter does not need a metal baseplate or potting material to help conduct the dissipated energy
to the heatsink. The PowerQor converter can thus be built more
simply and reliably using high yield surface mount techniques
on a PCB substrate.
The PowerQor series of half-brick and quarter-brick converters
uses the industry standard footprint and pin-out configuration.
In the positive logic version, the ON/OFF input is active high
(meaning that a high turns the converter on). In the negative
logic version, the ON/OFF signal is active low (meaning that a
low turns the converter on). Figure A details five possible circuits for driving the ON/OFF pin. Figure B is a detailed look of
the internal ON/OFF circuitry.
REMOTE SENSE(+) (Pins 9 and 7): The SENSE(+) inputs
correct for voltage drops along the conductors that connect the
converter’s output pins to the load.
Pin 9 should be connected to Vout(+) and Pin 7 should be connected to Vout(-) at the point on the board where regulation is
desired. A remote connection at the load can adjust for a voltage drop only as large as that specified in this datasheet, that
is
[Vout(+) - Vout(-)] – [SENSE(+) - SENSE(-)] <
Sense Range % x Vout
Pins 9 and 7 must be connected for proper regulation of the output voltage. If these connections are not made, the converter
will deliver an output voltage that is slightly lower than its specified value.
ON/OFF
ON/OFF
ON/OFF
Vin(_)
Vin(_)
Vin(_)
Remote Enable Circuit
Negative Logic
(Permanently Enabled)
ON/OFF
Positive Logic
(Permanently Enabled)
5V
Vin(+)
5V
274k
ON/OFF
50k
TTL
TTL/
CMOS
ON/OFF
Vin(_)
Vin(_)
Open Collector Enable Circuit
Vin(_)
Direct Logic Drive
Figure A: Various circuits for driving the ON/OFF pin.
Product # PQ60012HPAA0
100pF
50k
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Figure B: Internal ON/OFF pin circuitry
Doc.# 005-2HP621K Rev. B
1/26/04
Page 9
Technical Specification
Half
Brick
48Vin 1.2Vout 100A
Note: the output over-voltage protection circuit senses the voltage across the output (pins 11 and 5) to determine when it
should trigger, not the voltage across the converter’s sense
leads (pins 9 and 7). Therefore, the resistive drop on the board
should be small enough so that output OVP does not trigger,
even during load transients.
output over-voltage protection circuit is triggered. Trimming the
output voltage too high may cause the over-voltage protection
circuit to engage, particularly during transients.
OUTPUT VOLTAGE TRIM (Pin 8): The TRIM input permits
the user to adjust the output voltage across the sense leads up
or down according to the trim range specifications.
Total DC Variation of Vout: For the converter to meet its
full specifications, the maximum variation of the DC value of
Vout, due to both trimming and remote load voltage drops,
should not be greater than that specified for the output voltage
trim range.
To decrease the output voltage, the user should connect a resistor between Pin 8 and Pin 7 (SENSE(-) input). To increase the
output voltage, the user should connect a resistor between Pin
8 and Pin 9 (SENSE(+) input).
For a desired change of the nominal output voltage, the value
of the resistor should be
VDES
Rtrim =
where
-1
VNOM - VDES
(kΩ)
VNOM = Nominal Voltage
VDES = Desired Voltage
(Vertical bars indicate
absolute value)
Figure C graphs the relationship between Rtrim and the desired
nominal output voltage, showing the total range the output voltage can be trimmed up or down.
Trim Resistance (kOhms)
100
It is not necessary for the user to add capacitance at the Trim
pin. The node is internally bypassed to eliminate noise.
PROTECTION FEATURES
Input Under-Voltage Lockout: The converter is designed
to turn off when the input voltage is too low, helping avoid an
input system instability problem, described in more detail in the
application note titled “Input System Instability”. The lockout circuitry is a comparator with DC hysteresis. When the input voltage is rising, it must exceed the typical Turn-On Voltage
Threshold value (listed on the specification page) before the
converter will turn on. Once the converter is on, the input voltage must fall below the typical Turn-Off Voltage Threshold value
before the converter will turn off.
Input Over-Voltage Shutdown: Available on PQ48 models only. The converter turns off when the input voltage is too
high, allowing the converter to withstand an input voltage as
high as 100V without destruction. The shutdown circuitry is a
comparator with DC hysteresis. When the input voltage
exceeds the typical Input Over-Voltage Shutdown value, the
converter will turn off. Once the converter is off, it will turn back
on when the input voltage falls below the minimum Input OverVoltage Shutdown value.
Output Current Limit: The maximum current limit remains
constant as the output voltage drops. However, once the impedance of the short across the output is small enough to make the
output voltage drop below the specified Output DC CurrentLimit Shutdown Voltage, the converter turns off.
10
1
0.96
1
1.04
1.08
1.12
1.16
1.2
1.24
1.28
1.32
The converter then enters a “hiccup mode” where it repeatedly
turns on and off at a 5 Hz (nominal) frequency with a 5% duty
cycle until the short circuit condition is removed. This prevents
excessive heating of the converter or the load board.
Desired Output Voltage
Figure C: Trim Graph for 1.2Vout module
Note: the TRIM feature does not affect the voltage at which the
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Output Over-Voltage Limit: If the voltage across the output
pins exceeds the Output Over-Voltage Protection threshold, the
converter will immediately stop switching. This prevents damage to the load circuit due to 1) excessive series resistance in
output current path from converter output pins to sense point, 2)
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Technical Specification
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48Vin 1.2Vout 100A
Brick
ming.
a release of a short-circuit condition, or 3) a release of a current limit condition. Load capacitance determines exactly how
high the output voltage will rise in response to these conditions.
After 200 ms the converter will automatically restart.
Input Filtering and External Capacitance: Figure E
below provides a diagram showing the internal input filter components. This filter dramatically reduces input terminal ripple
current, which otherwise could exceed the rating of an external
electrolytic input capacitor. The recommended external input
capacitance is specified in the “Input Characterisitcs” section.
More detailed information is available in the application note
titled “EMI Characteristics” on the SynQor website.
Over-Temperature Shutdown: A temperature sensor on
the converter senses the average temperature of the module.
The thermal shutdown circuit is designed to turn the converter
off when the temperature at the sensed location reaches the
Over-Temperature Shutdown value. It will allow the converter to
turn on again when the temperature of the sensed location falls
by the amount of the Over-Temperature Shutdown Restart
Hysteresis value.
APPLICATION CONSIDERATIONS
Input System Instability: This condition can occur
because any DC/DC converter appears incrementally as a
negative resistance load. A detailed application note titled
“Input System Instability” is available on the SynQor web site
(www.synqor.com) which provides an understanding of why
this instability arises, and shows the preferred solution for correcting it.
Application Circuits: Figure D below provides a typical circuit diagram which details the input filtering and voltage trim-
Electrolytic
Capacitor
33µF
ESR ≅1Ω
External
Input
Filter
Vin
Vin(+)
Vout(+)
Vsense(+)
ON/OFF
Trim
Vsense(_)
Vin(_)
Rtrim-up
or
Cload
Rtrim-down
Iload
Vout(_)
Figure D: Typical application circuit (negative logic unit, permanently enabled).
L
Vin(+)
C1
C2
Vin(_)
Figure E: Internal Input Filter Diagram (component values listed on page 3).
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Startup Inhibit Period: The Startup Inhibit Period ensures
that the converter will remain off for at least 200ms when it is
shut down for any reason. When an output short is present,
this generates a 5Hz "hiccup mode," which prevents the converter from overheating. In all, there are seven ways that the
converter can be shut down, initiating a Startup Inhibit Period:
48Vin 1.2Vout 100A
When the ON/OFF pin goes high after t2, the Startup Inhibit
Period has elapsed, and the output turns on within the typical
Turn-On Time.
FULL FEATURE APPLICATION NOTES
This section provides some basic application information for the
full-feature version of the PowerQor series converter. The pin-out
configuration for these optional feature pins is shown on page
2, and the part numbering format is shown on the last page of
this specification sheet.
• Input Under-Voltage Lockout
• Input Over-Voltage Shutdown (not present in Quarter-brick)
• Output Over-Voltage Protection
• Over Temperature Shutdown
• Current Limit
• Short Circuit Protection
• Turned off by the ON/OFF input
Figure F shows three turn-on scenarios, where a Startup Inhibit
Period is initiated at t0, t1, and t2:
Before time t0, when the input voltage is below the UVL threshold, the unit is disabled by the Input Under-Voltage Lockout feature. When the input voltage rises above the UVL threshold, the
Input Under-Voltage Lockout is released, and a Startup Inhibit
Period is initiated. At the end of this delay, the ON/OFF pin is
evaluated, and since it is active, the unit turns on.
At time t1, the unit is disabled by the ON/OFF pin, and it cannot be enabled again until the Startup Inhibit Period has
elapsed.
All units in this product family include back-drive protection to
simplify the use of multiple converters in a parallel or sequencing application. However, any voltage applied to the output of
the converter should be kept below 120% of the rated output
voltage of the converter.
In addition to back-drive protection, these units include the following features (pins):
Current Share (pin 3): The active current share feature
allows for N+1 and parallel applications. To achieve load sharing, directly connect the I share pins of multiple units. The load
current will share equally among the multiple units (±5% at full
rated current). It is important that the Vin(-) pins of the sharing
units be directly connected and NOT placed outside of an EMI
filter or other impedance path. The voltage at the I Share pin
will range from 0 to 5 volts (at full rated current), referenced to
Vin
Under-Voltage
Lockout Turn-On
Threshold
ON/OFF
(pos logic)
ON
OFF
OFF ON
ON
20ms (typical
Vout
turn on time)
200ms
(typical start-up
inhibit period)
t0
200ms
200ms
t1
t
t2
Figure F: Startup Inhibit Period (turn-on time not to scale)
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Technical Specification
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48Vin 1.2Vout 100A
the primary-side ground, Vin(-).
Start Sync (pin B): The Start Synchronization pin will allow
a more consistent start-up sequence. To operate this feature,
connect together the Start-Sync pins of multiple current-sharing
units. This will permit immediate start-up with loads greater than
the current limit of a single unit. Without this connection, any
set of converters attempting to asynchronously start (or re-start)
with a load greater than the current limit of a single unit will
"hiccup". This “hiccup” mode will continue until one converter
attempts a start at the same time as the minimum number of
additional units necessary to sustain the load condition. For
example, three 50 amp units starting into a 90 amp load would
require two units to simultaneously attempt a start. The Start
Sync connection synchronizes these starting attempts and provides a more consistent and reliable start-up sequence. For
details about the "hiccup mode" or repeated startup attempts,
please see the "Startup Inhibit Period" note in this Technical
Specification.
Clock Sync (pin A): The External Clock Synchronization pin
provides the ability for the user to control the EMI signature and
synchronize sensitive circuitry to quiet periods in the converter
operation. With this option, the converter can be synchronized
to an external clock signal whose frequency is greater than that
of the free-running internal clock. However, substantially raising
the converter’s frequency will reduce its efficiency. Therefore,
the recommended frequency range for the external clock synchronization signal applied to this pin would be the lowest
value possible without dropping below the maximum switching
frequency value listed on the Electrical Specifications page.
The following requirements should also be met:
• The external clock signal should be referenced to the
negative input voltage, Vin(-).
• The high level of the signal should be between 3.5V
and 5.0V.
• The low level should be between -0.5V and +1.2V.
• Do not apply a clock signal lower than the specified
frequency.
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48Vin 1.2Vout 100A
PART NUMBERING SYSTEM
ORDERING INFORMATION
The part numbering system for SynQor’s PowerQor DC/DC
converters follows the format shown in the example below.
The tables below show the valid model numbers and ordering options for converters in this product family. When
ordering SynQor converters, please ensure that you use the
complete 15 character part number consisting of the 12
character base part number and the additional 3 characters
for options.
PQ 60 012 H P A A0 N K S
Options (see
Ordering Information)
Output Current
Thermal Design
Performance Level
Package Size
Output Voltage
Input Voltage
Product Family
The first 12 characters comprise the base part number and
the last 3 characters indicate available options. Although
there are no default values for enable logic and pin length,
the most common options are negative logic and 0.145”
pins. These part numbers are more likely to be readily available in stock for evaluation and prototype quantities.
Application Notes
Model Number
Input Voltage
PQ60012HPAA0xyz
PQ60015HPAA0xyz
PQ60018HPA80xyz
PQ60025HPA80xyz
PQ60033HPA70xyz
PQ60050HPA45xyz
PQ60120HPA20xyz
35 - 75 V
35 - 75 V
35 - 75 V
35 - 75 V
35 - 75 V
35 - 75 V
35 - 75 V
Output Max Output
Voltage Current
1.2 V
100 A
1.5 V
100 A
1.8 V
80 A
2.5 V
80 A
3.3 V
70 A
5.0 V
45 A
12 V
20 A
The following option choices must be included in place of
the x y z spaces in the model numbers listed above.
Options Description: x y z
Enable
Logic
Pin
Length
Feature
Set
K - 0.110"
S - Standard
P - Positive N - 0.145"
F - Full Feature
N - Negative R - 0.180"
(1.2-1.8V only)
Y - 0.250"
A variety of application notes and technical white papers
can be downloaded in pdf format at www.synqor.com.
Contact SynQor for further information:
Phone:
Toll Free:
Fax:
E-mail:
Web:
Address:
Product # PQ60012HPAA0
978-849-0600
888-567-9596
978-849-0602
[email protected]
www.synqor.com
155 Swanson Road
Boxborough, MA 01719
Phone 1-888-567-9596
Warranty
SynQor offers a three (3) year limited warranty. Complete warranty
information is listed on our web site or is available upon request from
SynQor.
Information furnished by SynQor is believed to be accurate and reliable.
However, no responsibility is assumed by SynQor for its use, nor for any
infringements of patents or other rights of third parties which may result
from its use. No license is granted by implication or otherwise under any
patent or patent rights of SynQor.
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