® PS415014 TM POW-R-BLOK Single Diode Isolated Module 1400 Amperes / Up to 5000 Volts Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com Description: Powerex Single Diode Modules are designed for use in applications requiring rectification and isolated packaging. The modules are isolated for easy mounting with other components on a common heatsink. Features: Electrically Isolated Heatsinking Compression Bonded Elements Metal Baseplate Low Thermal Impedance for Improved Current Capability Benefits: No Additional Insulation Components Required Easy Installation No Clamping Components Required Reduce Engineering Time Applications: Bridge Circuits AC & DC Motor Drives Battery Supplies Power Supplies Large IGBT Circuit Front Ends Ordering Information: Select the complete eight-digit module part number from the table below. Example: PS415014 is a 5000 Volt, 1400A Average Single Diode TM Isolated POW-R-BLOK Module Type PS41 Current Voltage Volts (x100) Amperes (x100) 45 50 14 Revision Date: 06/17/2013 ® PS415014 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com TM POW-R-BLOK Single Diode Isolated Module 1400 Amperes / Up to 5000 Volts Absolute Maximum Ratings Characteristics Conditions Repetitive Peak Reverse Blocking Voltage Symbol Units VRRM Up to 5000 V VRSM VRRM + 100V V 180° Conduction, TC=67°C 180° Conduction, TC=91°C 180° Conduction, TC=113°C IF(RMS) IF(RMS) IF(RMS) 2820 2200 1570 A A A 180° Conduction, TC=67°C 180° Conduction, TC=91°C 180° Conduction, TC=113°C IF(AV) IF(AV) IF(AV) 1800 1400 1000 A A A Peak One Cycle Surge Current, Non-Repetitive Tj = 25C, Vr = 0 Peak One Cycle Surge Current, Non-Repetitive Tj = 25C, Vr = Vrrm Peak One Cycle Surge Current, Non-Repetitive Tj = 125C, Vr = 0 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz IFSM IFSM IFSM IFSM IFSM IFSM 41,760 37,930 27,840 25,290 36,000 32,700 A A A A A A Peak One Cycle Surge Current, Non-Repetitive Tj = 125C, Vr = Vrrm 60 Hz 50 Hz IFSM IFSM 24,000 21,800 A A Peak Three Cycle Surge Current, Non-Repetitive 60 Hz, Tj = 125C, Vr = Vrrm IFSM 19,270 A Peak Ten Cycle Surge Current, Non-Repetitive 15,140 Derate Vrrm at Tj < 25C – Consult Factory Non-Repetitive Peak Blocking Voltage (t < 5 msec) Derate Vrsm at Tj < 25C - Consult Factory RMS Current Per Diode o (180 Conduction) Average Forward Current Per Diode o (180 Conduction) 60 Hz, Tj = 125C, Vr = Vrrm IFSM I2t for Fusing for One Cycle Tj = 125C, Vr = Vrrm 8.3 milliseconds 10 milliseconds I2t 2.39 x 10 I2t 2.38 x 10 I2t for Fusing for One Cycle Tj = 25C, Vr = 0 V 8.3 milliseconds 10 milliseconds I2t 7.24 x 10 2 A 6 A2 sec 6 A2 sec 6 A2 sec 6 A2 sec It 7.19 x 10 Operating Temperature TJ -40 to +150 °C Storage Temperature Tstg -40 to +150 °C 132 15 106 12 5.33 in. – Lb. Nm in. – Lb. Nm kg 11.75 lb 4000 V Max. Mounting Torque, M6 Mounting Screw Max. Mounting Torque, M10 Terminal Screw Module Weight, Typical V Isolation @ 25C 60Hz Vrms 60 sec Vrms Information presented is based upon manufacturers testing and projected capabilities. This information is subject to change without notice. The manufacturer makes no claim as to suitability of use, reliability, capability, or future availability of this product. Revision Date: 06/17/2013 ® PS415014 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com TM POW-R-BLOK Single Diode Isolated Module 1400 Amperes / Up to 5000 Volts Electrical Characteristics, TJ=25°C unless otherwise specified Characteristics Symbol Test Conditions Repetitive Peak Reverse Leakage Current IRRM Peak On-State Voltage VFM Threshold Voltage, Low-level Slope Resistance, Low-level Threshold Voltage, High-level Slope Resistance, High-level Max. Units Up to 5000V, TJ=150°C 400 mA IFM=3000A, TJ=150°C 1.30 V V(TO)1 rT1 TJ = 150°C, I = 15%IT(AV) to πIT(AV) 0.710 0.170 V mΩ V(TO)2 rT2 TJ = 150°C, I = πIT(AV) to ITSM 0.956 0.120 V mΩ VFM Coefficients, Full Range Min. TJ = 150°C, I = 50A to 10kA VFM = A+ B Ln I +C I + D Sqrt I Typical Reverse Recovery Time trr A= B= C= D= TJ = 25°C, Ifm = 1500A. dIr/dt = 25 A/us, tp = 190 us 0.5357 -0.00112 6.68 E-05 9.29 E-03 30 us Thermal Characteristics Characteristics Symbol Thermal Resistance, Junction to Case RΘJ-C Per Module Thermal Impedance Coefficients ZΘJ-C ZΘJ-C= K1 (1-exp(-t/τ1)) + K2 (1-exp(-t/τ2)) + K3 (1-exp(-t/τ3)) + K4 (1-exp(-t/τ4)) Thermal Resistance, Case to Sink Lubricated RΘC-S Per Module Max. Units 0.032 °C/W τ1 = 1.36 E-02 K2 = 9.78 E-04 τ2 = 1.80 E-01 τ3 = 9.86 K3 = 2.92 E-02 τ 4 = 59.4 K4 =9.72 E-04 K1 = 8.58 E-04 0.009 °C/W Revision Date: 06/17/2013 ® PS415014 TM POW-R-BLOK Single Diode Isolated Module 1400 Amperes / Up to 5000 Volts Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com Maximum On-State Forward Voltage Drop Maximum Transient Thermal Impedance ( Tj = 150°C ) 2.0 0.01000 Thermal Impedance - Zjc - °C/W On-State Voltage - Vf - Volts (Junction to Case) 0.10000 2.5 1.5 1.0 0.5 0.0 100 10 1000 10000 0.00100 0.00010 0.00001 0.0001 0.001 0.01 0.1 Instantaneous On-State Current - If Amperes 10 100 1000 Maximum Allowable Case Temperature Maximum On-State Power Dissipation (Sinusoidal Waveform) (Sinusoidal Waveform) 150 3500 3000 130 180° 2500 Max. Case Temperature - Tcase -°C_ Max. Power Dissipation - Watts 1 Time - t - Seconds 90° 2000 30° 1500 1000 500 0 110 90 30° 90° 70 180° 50 30 0 200 400 600 800 1000 1200 1400 1600 1800 2000 0 200 400 Average On-State Current - If(av) - Amperes Maximum On-State Power Dissipation 800 1000 1200 1400 1600 1800 2000 Maximum Allowable Case Temperature (Rectangular Waveform) (Rectangular Waveform) 4500 600 Average On-State Current - If(av) - Amperes 150 140 360° 130 Max. Case Temperature - Tcase -°C Max. Power Dissipation - Watts 4000 3500 180° 120° 3000 60° 2500 2000 1500 1000 120 110 100 90 80 60° 70 60 120° 50 180° 40 500 30 0 0 500 1000 1500 2000 2500 Average On-State Current - If(av) - Amperes 3000 3500 360° 20 0 500 1000 1500 2000 2500 3000 3500 Average On-State Current - If(av) - Amperes Revision Date: 06/17/2013 ® PS415014 TM POW-R-BLOK Single Diode Isolated Module 1400 Amperes / Up to 5000 Volts Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com Maximum Surge Current Ratings - 60Hz 1.0 Duration of Surge (ms) 10.0 100.0 1000.0 Peak Surge Current (A) 100,000 Tj initial = 125oC Vr = 0V 10,000 Vr = Vrrm 1,000 0.1 1 10 100 Number of Cycles @ 60Hz Maximum I2t Ratings - 60Hz Duration of Surge (ms) 1.0 10.0 100.0 1000.0 1.00E+08 Maximum I2t (A) Tj initial = 125oC Vr = 0V 1.00E+07 Vr = Vrrm 1.00E+06 1.00E+05 0.1 1 10 100 Number of Cycles @ 60Hz Maximum Surge Ratings - 50Hz Duration of Surge (ms) 1 100 10 1000 Peak Surge Current (A) 100,000 Tj initial = 125oC Vr = 0V 10,000 Vr = Vrrm 1,000 0.1 1 10 100 100.0 1000.0 Number of Cycles @ 50Hz Maximum I2t Ratings - 50Hz Duration of Surge (ms) 1.0 10.0 1.00E+08 Maximum I2t (A) Tj initial = 125oC Vr = 0V 1.00E+07 Vr = Vrrm 1.00E+06 1.00E+05 0.1 1 10 100 Number of Cycles @ 50Hz Revision Date: 06/17/2013 ® Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com PS415014 TM POW-R-BLOK Single Diode Isolated Module 1400 Amperes / Up to 5000 Volts Revision Date: 06/17/2013