ETC 78-3100

TABLE OF CONTENTS
LICON — SNAP ACTION SWITCHES
Table Of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii – iii
Series 11: Miniature 10 amp Double-Break . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 – 47
Series 14: Heavy Duty 20 amp Double-Break . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 – 49
Series 16: Sub-Miniature 10.1 amp Double-Break . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 – 51
Series KAP 16: Sub-Miniature 10.1 amp Double-Break . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 – 53
Series 18: Ultra Sub-Miniature 7 amp Double-Break . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 – 55
Series 19: 5-amp Sub-Miniature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 – 57
Series 22: Miniature 10 amp Double-Pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 – 59
Series 26: Sub-Miniature 8 amp Double Pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 – 61
Series KAP 26: Sub-Miniature 8 amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 – 63
Series 65: Sealed 10 amp Sub-Miniature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 – 65
Series 76-6: Door Interlock Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 – 67
Actuators Series 11 (See Page 46 for Switches) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Actuators Series 16 (See Pages 50 & 52 for Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Actuators Series 18 (See Page 54 for Switches) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Actuators Series 22 (See Page 58 for Switches) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Actuators Series 26 (See Page 60 & 62 for Switches) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
SNAP ACTION SWITCHES
MINIATURE 10 AMP DOUBLE-BREAK
SNAP ACTION SWITCHES
This rugged miniature switch features the
Butterfly® double-break snap action switch
mechanism. It is ideal for tough applications
where high current capability and Butterfly®
reliability are needed.
APPLICATIONS
•
•
•
•
•
Welding guns
Pipeline valve actuator
Discrete length tape dispenser machines
Lift trucks
Electrical contractors
KEY FEATURES:
• Gold or silver contacts
• Variety of terminals configurations
and styles available
• UL recognized and CSA certified
• Reset style switch available
• Roller lever and overtravel plunger
actuator are available
ACTUAL SIZE
ORDERING INFORMATION:
Switches
Part Number
Terminals
11-104
End Solder
11-204
#4 Screw
11-304
Side Solder
11-314 Reset
Side Solder
11-504
Quick Disconnect .250
Actuators (see page 68 for additional specifications)
Part Number
Oper. Force
Release Force
Pretravel
Overtravel
Movement Diff.
Operating Point
71-1040
Roller Lever
3.5 oz max
2 oz min
.093 max
062 min
.030 ± .015
.671 ± .031
71-2010
Over Travel
8 ± 3 oz
4 oz min
.050 max
.215 min
.020 ± .005
.828±.015
STANDARDS / AGENCY / RATINGS:
✓
✓
®
✓
RoHS
COMPLIANT
2002 / 95 / EC
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46
V
D E
2
IEC
IP67
COMPLIANT
Contact an Authorized Distributor or Factory for Pricing
S ERIES 11: M INIATURE 10
AMP
D OUBLE -B REAK
SNAP ACTION SWITCHES
MECHANICAL / ELECTRICAL
CHARACTERISTICS:
END SOLDER
FORM Z
# 4 SCREW
Pretravel:
0.050 inches max
Overtravel:
0.015 inches min
Operating Force:
8 oz + 3 oz
Release Force:
4 oz min
Movement Differential:
0.020 ± 0.007 inches
Operating Point:
0.150 ± 0.011 inches
(from mounting hold centers)
Circuit:
SPDT-DB (Form Z)
Electrical Ratings (Typical):
Circuitry
125/250 VAC
SPST-DB
NC (Form Y)
or
NO (Form X)
SPDT-DB
(Form Z)
SPDT-SB
(Form C)
10 amp
(75-80% PF)
1/2 HP
125 VAC
3/4 HP
250 VAC
28 VDC
10 amp Ind
15 amp Res
7 amp Ind
10 amp Res
4 amp Ind
6 amp Res
SIDE SOLDER
Copyright © 2011 ITW Switches 2011
QUICK DISCONNECT
Designs and specifications are subject to change
without notice due to product improvement.
47
800.544.3354
SNAP ACTION SWITCHES
HEAVY DUTY 20 AMP DOUBLE-BREAK SWITCHES
This rugged single-pole double-break Butterfly®
switch will handle up to 20 amps. Ideal for highcurrent applications which require long life and
reliability.
APPLICATIONS
•
•
•
•
•
Train car door operators
Bus door operators
Pendant controls
Lift trucks
Heavy industrial machinery
KEY FEATURES:
• Available in standard or heavy duty
mounting
• Semirefactory contacts and offset
#6 screw terminals with cup
washers are standard
• Sealed button actuator is available
• Button, overtravel plunger or pivoted lever actuator are available
• UL recognized and CSA certified
ACTUAL SIZE
ORDERING INFORMATION:
Part
Number
Mounting
Operating
Force
Release
Force
Pretravel
Overtravel
Movement
Differential
Operating
Point
Actuator Style
14-124
Standard
12 ± 3 oz
4 oz min
.074 max
.030 min
.020 ± .007
.808 ± .013
Standard Button Actuator
14-12404
Heavy Duty
12 ± 3 oz
4 oz min
.074 max
.030 min
.021 ± .007
.090 ± .053
Standard Button Actuator
14-324
Standard
12 ± 3 oz
4 oz min
.074 max
.219 min
.020 ± .007
.830 ± .036
Overtravel Panel Mount
14-724
Standard
5 ± 2 oz
2 oz min
.156 max
.060 min
.046 ± .017
1.406 ± .034
Roller Lever Actuator
Electrical Ratings:
AC
Circuitry
Volts
Steady
DC
In-Rush
SPDT
SPST
SPDT-DB(Form Z)
28
20
80
10.0
25.0
SPDT-DB(Form Z)
125
20
80
—
—
SPDT-DB(Form Z)
250
20
80
—
—
SPDT-DB(Form Z)
480
20
50
—
—
UL recognized. Amps @ 125/250/480 VAC 78-80%PF and CSA Certified File No. 16388.
1 HP 125 VAC, 2 HP 250 VAC. Materials recognized by UL for use at temperatures not exceeding 105° C (220° F)
STANDARDS / AGENCY / RATINGS:
✓
✓
®
✓
RoHS
COMPLIANT
2002 / 95 / EC
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48
V
D E
2
IEC
IP67
COMPLIANT
Contact an Authorized Distributor or Factory for Pricing
S ERIES 14: H EAVY D UTY 20
AMP
D OUBLE -B REAK
SNAP ACTION SWITCHES
MECHANICAL / ELECTRICAL
CHARACTERISTICS:
STANDARD BUTTON ACTUATOR
Circuit:
SPDT-DB (Form Z)
Terminal:
#6 screw with cup washer
Electrical Ratings :
See chart on left
FORM Z
STANDARD BUTTON ACTUATOR—HEAVY DUTY MOUNTING
Copyright © 2011 ITW Switches 2011
OVERTRAVEL PANEL MOUNT
Designs and specifications are subject to change
without notice due to product improvement.
ROLLER LEVER
49
800.544.3354
SNAP ACTION SWITCHES
SUB-MINIATURE 10.1 AMP DOUBLE-BREAK
SNAP ACTION SWITCHES
Series 16 switches feature the Butterfly® doublebreak momentary switch mechanism. This offers
the capability of handling high (or low) current
loads in a small switch and gives the options of
controlling two circuits with the Form Z switch
circuitry.
APPLICATIONS
•
•
•
•
•
•
Lift truck seat switch
Aircraft contactor or actuator
Sump pump float switch
Valve actuator
Industrial equipment and machinery
Office equipment
KEY FEATURES:
• Gold or silver contacts
• Meets MIL-PRF-8805/7
• UL recognized and CSA certified:
10.1 amps @ 125/250 VAC
• Variety of terminal configurations
and styles
• Roller lever, lever, short roller lever
and bushing mount actuator are
available
ACTUAL SIZE
ORDERING INFORMATION:
Part Number
Circuit
Temperature Index
Contacts
Terminals
16-104
16-188051
16-204
16-304
16-404
16-40401
16-4044*
16-40441*
16-488051
16-530004***
SPDT (Form Z)
SPDT (Form Z)
SPDT (Form Z)
SPDT (Form Z)
SPDT (Form Z)
SPDT (Form Z)
SPDT (Form Z)
SPDT (Form Z)
SPDT (Form Z)
SPDT (Form Z)
To 275°F Ambient
To 275°F Ambient
To 275°F Ambient
To 275°F Ambient
To 275°F Ambient
To 275°F Ambient
To 275°F Ambient
To 275°F Ambient
To 275°F Ambient
To 275°F Ambient
Silver **
Gold Plated
Silver **
Silver **
Silver **
Gold Plated
Silver **
Gold Plated
Gold Plated
Silver **
End Solder
End Solder
End Screw
Side Solder
Bottom Solder
Bottom Solder
Bottom Solder
Bottom Solder
Bottom Solder
Bottom QC .110
* Thermoplastic case and cover.
** For electrical loads under 250mA, consult factory.
RoHS Compliant
—
—
*** Mounts easily to Series 76-95 Switches.
Actuators (see page 69 for additional specifications)
Part Number
Switch Series
76-1200
16
Roller Lever
76-1210
16
Lever
76-1220
16
Short Roller Lever
76-22604
16
Bushing Mount
Oper. Force
Release Force
Pretravel
Overtravel
Movement Diff.
4 oz max
1 oz min
.125 max
.025 min
.045 ± .011
2.5 oz max
1 oz min
.125 max
.025 min
.047 ± .013
5 + 3 oz - 2 oz min
2 oz min
.050 max
.023 min
.020 ± .005
5 oz
—
.050 max
.156 MIN
—
STANDARDS / AGENCY / RATINGS:
✓
✓
®
✓
RoHS
COMPLIANT
2002 / 95 / EC
www.itwswitches.com
50
V
D E
2
IEC
IP67
COMPLIANT
Contact an Authorized Distributor or Factory for Pricing
S ERIES 16: S UB -M INIATURE 10.1
AMP
D OUBLE -B REAK
SNAP ACTION SWITCHES
MECHANICAL / ELECTRICAL
CHARACTERISTICS:
END SOLDER
Pretravel:
0.050 inches max
Overtravel:
0.012 inches min
Operating Force:
5 oz + 3 oz - 2 oz
Release Force:
2 oz min
Movement Differential:
0.020 inches ± 0.005
Operating Point:
0.406 inches ± 0.010
(from mounting hold centers)
Circuit:
SPDT-DB (Form Z)
Temperature Index:
-54°C to +135°C
(-65°F to +275°F)
MIL-PRF-8805/7 QPL listed:
16-188051 MS25476-1
16-488051 MS27217-1
Electrical Rating @ 28VDC:
FORM Z
END SCREW
QC TAPER TAB
Sea Level 70,000 Feet
Form Z
2 Circuit
BOTTOM QC .110
Res
10A
10A
Ind*
5A
2A
Lamp 3A
—
*L/R = .026
SIDE SOLDER
Copyright © 2011 ITW Switches 2011
BOTTOM SOLDER
Designs and specifications are subject to change
without notice due to product improvement.
51
800.544.3354
SNAP ACTION SWITCHES
SUB-MINIATURE 10.1 AMP DOUBLE-BREAK
SNAP ACTION SWITCHES
Similar to Series 16 switches with improved
materials and performance. Ideal for critical
applications where long life and reliability are
needed.
APPLICATIONS
•
•
•
•
•
•
•
•
Lift truck seat switch
Aircraft contactor
Sump pump float switch
Aircraft actuator
Valve actuator
Industrial equipment and machinery
Office equipment
Medical equipment
KEY FEATURES:
• Enhanced gold contacts for high or
low power applications
• Thermoplastic case sealed to
prevent flux intrusion
ACTUAL SIZE
• Meets MIL-PRF-8805 requirements
• Roller lever, lever, short roller lever
and bushing mount actuator are
available.
ORDERING INFORMATION:
Switches
Part Number
Contacts
Terminals
16-110
Enhanced Gold
End
16-111
Silver
End
16-410
Enhanced Gold
Bottom
Actuator (see page 69 for additional specifications)
Part Number
Switch Series
Oper. Force
Release Force
Pretravel
Overtravel
Movement Diff.
76-1200
Roller Lever
16
4 oz max
1 oz min
.125 max
.025 min
.045 ± .011
76-1210
Lever
16
2.5 oz max
1 oz min
.125 max
.025 min
.047 ± .013
76-1220
Short Roller Lever
16
5 + 3 oz - 2 oz min
2 oz min
.050 max
.023 min
.020 ± .005
76-22604
Bushing Mount
16
5 oz
—
.050 max
.156 min
—
STANDARDS / AGENCY / RATINGS:
✓
®
RoHS
COMPLIANT
2002 / 95 / EC
www.itwswitches.com
52
V
D E
2
IEC
IP67
COMPLIANT
Contact an Authorized Distributor or Factory for Pricing
SERIES KAP 16: SUB-MINIATURE 10.1 AMP DOUBLE-BREAK
SNAP ACTION SWITCHES
MECHANICAL / ELECTRICAL
CHARACTERISTICS:
BOTTOM SOLDER
Pretravel:
0.050 inches max
Overtravel:
0.012 inches min
Operating Force:
5 oz + 3 oz - 2 oz
Release Force:
2 oz min
Movement Differential:
0.020 inches ± 0.005
Operating Point:
0.406 inches ± 0.010
(from mounting hole centers)
Circuit:
SPDT-DB (Form Z)
Temperature Index:
-65°C to +125°C
(-85°F to +257°F)
Electrical Rating @ 28VDC:
FORM Z
Sea Level 70,000 Feet
Form Z
2 Circuit
Copyright © 2011 ITW Switches 2011
10A
10A
Ind*
5A
2A
Lamp 3A
—
*L/R = .026
END SOLDER
Designs and specifications are subject to change
without notice due to product improvement.
Res
53
800.544.3354
SNAP ACTION SWITCHES
ULTRA SUB-MINIATURE 7 AMP DOUBLE-BREAK
SNAP ACTION SWITCHES
Series 18 switches feature the Butterfly® doublebreak momentary switch mechanism. This very
small package can carry a full 7 amp load (or low
current load).
APPLICATIONS
•
•
•
•
•
•
•
•
Industrial valve controls
Aircraft rotary actuator
Aircraft linear actuator
Float control pumps
Spool valves
Medical equipment
Aircraft fuel valves
Pressure switches
ACTUAL SIZE
KEY FEATURES:
• Gold contacts
• Solder terminals
• Meets MIL-S-8805/76
• UL recognized and CSA certified:
7 amps @ 125/250 VAC
• Lever and roller actuator are
available
ORDERING INFORMATION:
Switches
Part Number
Contacts
Terminals
RoHS Compliant
18-40421
Gold Plated
End Solder
18-488051
(MS27257-1)
Gold Plated
End Solder
Actuator (see page 70 for additional specifications)
Part Number
Oper. Force
Release Force
Pretravel
Overtravel
Movement Diff.
Operating Point
78-3000
Spring Lever
6 ± 2 oz
2 oz min
.125 max
030 min
.030 ± .015
.325 ± .030
78-3100
Roller Lever
6 ± 2 oz
2 oz min
.125 max
.030 min
.035 ± .015
.560±.030
STANDARDS / AGENCY / RATINGS:
✓
✓
®
✓
RoHS
COMPLIANT
2002 / 95 / EC
www.itwswitches.com
54
V
D E
2
IEC
IP67
COMPLIANT
Contact an Authorized Distributor or Factory for Pricing
SERIES 18: ULTRA SUB-MINIATURE 7 AMP DOUBLE-BREAK
SNAP ACTION SWITCHES
MECHANICAL / ELECTRICAL
CHARACTERISTICS:
PRODUCT DRAWINGS
Pretravel:
0.030 inches max
Overtravel:
0.006 inches min
Operating Force:
5 oz + 3 oz - 2 oz
Release Force:
1.5 oz min
Movement Differential:
0.015 inches ± 0.005
Operating Point:
0.320 inches ± 0.015
(from mounting hole centers)
Circuit:
SPDT-DB (Form Z)
MIL-PRF-8805/77 QPL listed:
18-488051 MS27257-1
Electrical Rating @ 28VDC:
Circuitry
Current
2 Circuit
(SPDT-DB)
1 Circuit
(SPST)
5 amp Res
3 amp Ind*
8 amp Res
7 amp Ind*
Copyright © 2011 ITW Switches 2011
*L/R = .026
Designs and specifications are subject to change
without notice due to product improvement.
55
800.544.3354
SNAP ACTION SWITCHES
5-AMP SUB-MINIATURE SWITCHES
This fully sealed snap action switch series is
ideal for applications in harsh environments
where ingress of water and dust must be
prevented.
APPLICATIONS
• Industrial equipment
• Battery chargers for
cordless tools
• Medical equipment
• Welding guns
KEY FEATURES:
• Insert molded terminals—
fully sealed base
• Meets IP67
• BEAB and ENEC approvals
• SPDT (Form C) circuitry
• Choice of actuator
• Silver or gold contacts
• Non-flammable switch
UL94-V0 rated materials
ACTUAL SIZE
ORDERING INFORMATION:
Part Number
Contacts
Actuator Style* Terminal Style
Sealed
19N402
19N402L18
19N402R15
19N403
19N412
19N502
19N503
19N512
19N602
19N603
19N702
19N712
19N703
19N713
19N920
19N922
Silver
Silver
Silver
Silver
Gold
Silver
Silver
Gold
Silver
Silver
Silver
Gold
Silver
Silver
Gold
Gold
Plunger
Leaf lever
Roller lever
Plunger
Plunger
Plunger
Plunger
Plunger
Plunger
Plunger
Plunger
Plunger
Plunger
Plunger
Plunger
Lever
Yes
Yes
Yes
No
Yes
Yes
No
Yes
Yes
No
Yes
Yes
No
No
Yes
Yes
Solder
Solder
Solder
Solder
Solder
P.C.
P.C.
P.C.
Q.C.
Q.C.
Wire Leads
Wire Leads
Wire Leads
Wire Leads
P.C. Right Angle (L)
P.C. Right Angle (R)
RoHS Compliant
—
—
IP67 Compliant
—
—
—
—
—
*Note: Lever and roller lever actuator are available as options on most switches. Consult factory.
STANDARDS / AGENCY / RATINGS:
✓
®
RoHS
COMPLIANT
2002 / 95 / EC
www.itwswitches.com
56
✓
V
D E
2
✓ IEC
IP67
COMPLIANT
Contact an Authorized Distributor or Factory for Pricing
S ERIES 19: 5- AMP S UB -M INIATURE
SNAP ACTION SWITCHES
MECHANICAL / ELECTRICAL
CHARACTERISTICS:
PRODUCT DRAWINGS
Overtravel:
.2mm (min) depress to case
Movement differential:
.1mm reference
Mechanical life:
10,000,000 operations
Operating force:
2.0 N (203.9 gf) sealed
1.5 N (153.0 gf) sealed
Ingress protection:
IP67
Temperature:
-40°C to +125°C
(-40°F to +257°F)
Body material:
Nylon 46
Contacts:
Silver—Silver nickel alloy
Gold—5 microns of gold on
copper/nickel
All dimensions in Millimetres
BUTTON / LEVER POSITIONS:
Copyright © 2011 ITW Switches 2011
Free position (F.P)
A
Standard switch to mounting holes. . . . . . . . . . . . . . . . . 0.360 inches / 9,14mm (max)
Standard switch to PCB. . . . . . . . . . . . . . . . . . . . . . . . . . 0.486 inches / 12,35mm (max)
Sealed switch to mounting holes. . . . . . . . . . . . . . . . . . . 0.368 inches / 9,35mm (max)
Leaf lever to mounting holes. . . . . . . . . . . . . . . . . . . . . . 0.492 inches / 12,50mm (max)
Leaf lever to PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.618 inches / 15,70mm (max)
Roller lever to mounting holes . . . . . . . . . . . . . . . . . . . . 0.677 inches / 17,20mm (max)
Roller lever to PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.803 inches / 20,40mm (max)
Operating point (O.P)
Standard switch to mounting holes . . . . . . . . . . . 0.330 inches ±.016 / 8,40mm ± 0,40
Standard switch to PCB . . . . . . . . . . . . . . . . . . . . 0.457 inches ±.016 / 11,60mm ± 0,40
Sealed switch to mounting holes . . . . . . . . . . . . . . 0.335 inches±.016 / 8,50mm ± 0,40
Leaf lever to mounting holes . . . . . . . . . . . . . . . . . 0.400 inches±.054 / 10,15mm ± 1,37
Leaf lever to PCB . . . . . . . . . . . . . . . . . . . . . . . . . . 0.527 inches ±.054 / 13,38mm ± 1,37
Roller lever to mounting holes . . . . . . . . . . . . . . 0.610 inches ±.045 / 15,50mm ± 1,14
Roller lever to PCB . . . . . . . . . . . . . . . . . . . . . . . . 0.719 inches ±.045 / 18,25mm ± 1,14
Designs and specifications are subject to change
without notice due to product improvement.
57
Terminals:
QC — Brass
PCB — Tin plated brass
Solder — Brass
Electrical Rating (Silver):
250VAC (res.) — 5A (Max)
250VAC (ind.) — 1A (Max)
28VDC (res.) — 3A (Max)
28VDC (ind.) — 1A (Max)
Electrical Rating (Gold):
28VDC (res.) — 100mA (Max)
Electrical Life (nominal):
100,000 operations
Dielectric strength:
1000 VAC
Insulation resistance:
1 G Ohm
Contact resistance (initial):
20m Ω (max) gold,
50m Ω (max) silver
Contact bounce:
5 millisecond (max),
1 millisecond per each pulse
800.544.3354
SNAP ACTION SWITCHES
MINIATURE 10 AMP DOUBLE-POLE /
SIMULTANEOUS SNAP ACTION SWITCHES
This rugged double-pole double-break Butterfly®
mechanism switch can be configured for Form
XX, Form YY or Form ZZ switching. This unique
design is ideal for your toughest applications
where reliability is a must.
APPLICATIONS
•
•
•
•
•
•
Pressure control sensors
Pendant controls
Door openers for transit equipment
Valve actuator
Lift trucks
Interlock kiosk
KEY FEATURES:
• Gold or silver contacts
• Variety of terminal styles
ACTUAL SIZE
• UL recognized and CSA certified
• Roller lever and overtravel plunger
actuator are available
ORDERING INFORMATION:
Switches
Part Number
Terminals
22-104
End Solder
22-204
#4 Screw
22-304
Side Solder
22-504
Quick Disconnect .250
Actuator (see page 71 for additional specifications)
Part Number
Oper. Force
Release Force
Pretravel
Overtravel
Movement Diff.
Operating Point
72-1160
Roller Lever (1)
10 oz max
1.5 oz min
.150 max
035 min
.070 ± .015
1.0 ± .031
72-2080
Over Travel (2)
17 ± 5 oz
4 oz min
.060 max
.215 min
.030 ± .007
.828±.031
(1) When used with 22-104 basic switch or 22-204 basic switch
(2) When used with 22-304 basic switch
STANDARDS / AGENCY / RATINGS:
✓
✓
®
✓
RoHS
COMPLIANT
2002 / 95 / EC
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SERIES 22: MINIATURE 10 AMP DOUBLE-POLE
SNAP ACTION SWITCHES
MECHANICAL / ELECTRICAL
CHARACTERISTICS:
END SOLDER
Pretravel:
0.060 inches max
Overtravel:
0.015 inches min
Operating Force:
17 ± 5 oz
Release Force:
4 oz min
Movement Differential:
0.030 inches ± .009
Operating Point:
0.505 inches ± .011
(from mounting hole centers)
#4 SCREW
Circuit:
DPDT-DB (Form ZZ)
Electrical Ratings:
Circuitry
125/250 VAC
10
amp
DPST-DB NO
(75-80% PF)
or NC
(Form XX or 1/2 HP
or YY))
125 VAC
3/4 HP
DPDT-DB
(Form ZZ)
250 VAC
28 VDC
10 amp Ind
15 amp Res
7 amp Ind
10 amp Res
QUICK DISCONNECT
Copyright © 2011 ITW Switches 2011
SIDE SOLDER
Designs and specifications are subject to change
without notice due to product improvement.
59
800.544.3354
SNAP ACTION SWITCHES
SUB-MINIATURE 8 AMP DOUBLE POLE SNAP
ACTION SWITCHES
This unique design has a DPDT-DB (Form ZZ)
contact arrangement, or can be wired externally
to provide two commons to form standard DPDT
(Form CC) circuitry. This switch can control up to
4 isolated circuits.
APPLICATIONS
•
•
•
•
•
Aircraft rotary actuator
Aircraft valve actuator
Circuit breakers
Aircraft contractors
Industrial machinery
KEY FEATURES:
• Gold or silver contacts
• Meets MIL-PRF-8805/77
• End or side terminals available
• UL recognized and CSA certified:
8 amps @ 125/250 VAC
• Roller lever, lever, short roller lever
and bushing mount actuator are
available
ACTUAL SIZE ACTUAL SIZE
ORDERING INFORMATION:
Switches
Part Number
Simultaneity
Contacts
Terminals
RoHS Compliant
26-804
Simultaneous*
Silver**
End Solder
26-888051
Ref. M8805/77-001
Gold Plated
End Solder
—
26-904
Simultaneous*
Silver**
Side Solder
26-988051
Ref. M8805/77-002
Gold Plated
Side Solder
—
* Within .004" of plunger travel.
** For electrical loads under 250 mA, consult factory.
Actuator (see page 72 for additional specifications)
Part Number
Switch Series
Oper. Force
Release Force
Pretravel
Overtravel
Movement Diff.
76-1200
Roller Lever
26
8 oz max
l 1/2 oz min
.130 max
.026 min
.054 ± .022
76-1210
Lever
26
7 oz max
2 oz min
.155 max
.025 min
.065 max
76-1220
Short Roller Lever
26
16 oz max
5 oz min
.050 max
.012 min
.020 ± .010 - .005
76-22604
Bushing Mount
16
5 oz
—
.050 max
.156 min
—
STANDARDS / AGENCY / RATINGS:
✓
✓
®
✓
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COMPLIANT
2002 / 95 / EC
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SERIES 26: SUB-MINIATURE 8 AMP DOUBLE POLE
SNAP ACTION SWITCHES
MECHANICAL / ELECTRICAL
CHARACTERISTICS:
END SOLDER
Pretravel:
0.050 inches (Max)
Overtravel:
0.012 inches (Min)
Operating Force:
12 ± 4 oz
Release Force:
5 oz (Min)
Movement Differential:
0.020 inches ± .010 / .005
Operating Point:
0.396 inches ± .015
(from mounting hole centers)
Circuit:
DPDT-DB (Form ZZ)
Temperature Index:
To 275°F Ambient
MIL-PRF-8805/7 QPL listed:
26-888051 M8805/77-001
26-988051 M8805/77-002
Electrical Ratings:
SIDE SOLDER
Circuitry Current Voltage
Copyright © 2011 ITW Switches 2011
DPDT-DB 8 Amps 125/250 VAC 75-80% PF
(Form ZZ) 5 Amps 28 VDC
Designs and specifications are subject to change
without notice due to product improvement.
61
800.544.3354
SNAP ACTION SWITCHES
SUB-MINIATURE 8 AMP DOUBLE
POLE/SIMULTANEOUS SNAP ACTION SWITCHES
Similar to Series 26 with improved materials and
performance. Ideal for critical applications where
long life and reliability are needed.
APPLICATIONS
•
•
•
•
•
•
Aircraft rotary actuators
Aircraft valve actuators
Circuit breakers
Aircraft contractors
Industrial machinery
Medical equipment
KEY FEATURES:
• Enhanced gold contacts for high or
low power applications
• Thermoplastic case sealed to
prevent flux intrusion
• Meets MIL-PRF-8805/77
ACTUAL SIZE
• End or side terminals available
• Roller lever, lever, short roller lever
and bushing mount actuators are
available
ORDERING INFORMATION:
Switches
Part Number
Simultaneity
Contacts
Terminals
26-810
Simultaneous*
Enhanced Gold
End Solder
* Within .002" of plunger travel.
Actuator (see page 72 for additional specifications)
Part Number
Switch Series
Oper. Force
Release Force
Pretravel
Overtravel
Movement Diff.
76-1200
Roller Lever
26
8 oz max
l 1/2 oz min
.130 max
.026 min
.054 ± .022
76-1210
Lever
26
7 oz max
2 oz min
.155 max
.025 min
.065 max
76-1220
Short Roller Lever
26
16 oz max
5 oz min
.050 max
.012 min
.020 ± .010 - .005
STANDARDS / AGENCY / RATINGS:
✓
®
RoHS
COMPLIANT
2002 / 95 / EC
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S ERIES KAP 26: S UB -M INIATURE 8
SNAP ACTION SWITCHES
AMP
MECHANICAL / ELECTRICAL
CHARACTERISTICS:
END TERMINATION
Pretravel:
0.060 inches (Max)
Overtravel:
0.020 inches (Min)
Operating Force:
18 ± 5 oz
Release Force:
5 oz (Min)
Movement Differential:
0.025 inches ± .010
Operating Point:
0.396 inches ± .010
(from mounting hole centers)
Circuit:
DPDT-DB (Form ZZ)
Temperature Index:
-85°F to +275°F Ambient
MIL-PRF-8805 QPL Listed:
26-810 M8805/77-003
Electrical Ratings:
See chart to the left
Electrical rating, 26-810:
Sea Level
28 VDC
28 VDC
DPDT
28 VDC
28 VDC
4 CKT
115 VAC
60 HZ
4 CKT
DPDT
4 CKT
8 amp
6 amp
0.5 amp
8 amp
4 amp
0.5 amp
6 amp
4 amp
2 amp
4 amp
4 amp
1 amp
8 amp
2 amp
—
8 amp
1 amp
—
Load
Copyright © 2011 ITW Switches 2011
Resistive
Inductive
Lamp
70,000 Ft.
115 VAC
60 HZ
DPDT
Designs and specifications are subject to change
without notice due to product improvement.
63
800.544.3354
SNAP ACTION SWITCHES
SEALED 10 AMP SUB-MINIATURE SWITCHES
These rugged metal enclosed sealed switches
use the Butterfly® switch mechanism providing
long-life, durability and reliability. These switches
are ideal for demanding military and industrial
applications.
APPLICATIONS
•
•
•
•
•
Aircraft valves
Wheelchair lifts
Machine tools
Missiles and missile launchers
Heavy industrial equipment
KEY FEATURES:
• Meets the (watertight)
requirements per MIL-PRF-8805
enclosure design symbol 3
• Gold contacts
• Variety of actuators available
• Solder terminals standard or wire
leads available
• Temperature rating:
-55°C to +85°C (-65°F to +185°F
• MIL-PRF-8805 QPL listed switches
available
ACTUAL SIZE
ORDERING INFORMATION:
Part Number
Actuator
P.T.
O.T.
O.F.
R.F.
M.D.
65-201000
Pin plunger
.050 max
.012 min
24 ± 8 oz
8 oz min
.010-.030
65-301000
Roller lever
.115 max
.025 min
16 oz max
5 oz min
.058 max
65-401000
Over travel
.070 max
.187 min
36 oz max
8 oz min
.010-.030
STANDARDS / AGENCY / RATINGS:
✓
®
RoHS
COMPLIANT
2002 / 95 / EC
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S ERIES 65: S EALED 10
AMP
S UB -M INIATURE
SNAP ACTION SWITCHES
MECHANICAL / ELECTRICAL
CHARACTERISTICS:
PIN PLUNGER
Circuit:
SPDT-DB (Form Z)
Temperature range:
-55°C to +85°C
(-65°F to +185°F)
Electrical Ratings (Typical):
Circuitry
125/250 VAC
28 VDC
SPDT-DB
(Form Z)
10 A
5 A Ind.
ROLLER LEVER
Copyright © 2011 ITW Switches 2011
OVER TRAVEL
Designs and specifications are subject to change
without notice due to product improvement.
65
800.544.3354
SNAP ACTION SWITCHES
DOOR INTERLOCK SWITCHES FOR CABINET,
SERVICE DOOR SAFETY
Door interlocks use 10 amp Butterfly® switch
mechanisms to provide long life and reliability.
APPLICATIONS
•
•
•
•
•
•
Computer door interlocks
Audio-Visual equipment
Oil exploration equipment
Seismographic sending
Process control enclosures
Remote enclosure for
telephone switches
KEY FEATURES:
• Protection for testing and servicing
electronic equipment
• Automatic interruption of power
• Manual set allows continuation of
power for testing
ACTUAL SIZE
• Restores power with closing of
door or drawer
• UL recognized
ORDERING INFORMATION:
Part Number
CIRCUIT
125/250 VAC
28 VDC IND
TERMINALS
76-6005
SPDT (Form Z)
5A *
3A
Bottom Solder/ .110 QC
* 75-80% Power Factor
** Contact Factory for Minimums
STANDARDS / AGENCY / RATINGS:
✓
✓
®
✓
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COMPLIANT
2002 / 95 / EC
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S ERIES 76-6: D OOR I NTERLOCK S WITCH
SNAP ACTION SWITCHES
MECHANICAL / ELECTRICAL
CHARACTERISTICS:
PRODUCT DRAWINGS
Circuit:
SPDT-DB
Electrical Ratings:
Circuitry
Current
Voltage
Form X
or Y
10 Amps
10 Amps
125/250 VAC *
28 VDC IND
Form Z
5 Amps
3 Amps
125/250 VAC
28 VDC IND
Copyright © 2011 ITW Switches 2011
* UL and CSA Listed 75% PF
Designs and specifications are subject to change
without notice due to product improvement.
67
800.544.3354
ACTUATORS
SEE PAGE 46
FOR SWITCHES
KEY FEATURES:
• Roller Lever
• Overtravel
MECHANICAL CHARACTERISTICS*:
Part Number
Oper. Force
Release Force
Pretravel
Overtravel
Movement Diff.
Operating Point
71-1040
Roller Lever
3.5 oz max
2 oz min
.093 max
.062 min
.030 ± .015
.671 ± .031
71-2010
Overtravel Plunger
8 ± .3 oz
4 oz min
.050 max
.215 min
.020 ± .005
.828 ± .015
*Mechanical characteristics when used with Basic Switch 11-104.
71-1040
71-2010
68
Designs and specifications are subject to
change without notice due to product improvement.
Copyright © 2011 ITW Switches 2011
www.itwswitches.com
ACTUATORS
SEE PAGES 50 & 52
FOR SWITCHES
KEY FEATURES:
• Roller Lever
• Lever
• Short Roller Lever
• Bushing Mount
MECHANICAL CHARACTERISTICS:
Part Number
Switch Series
Oper. Force
Release Force
Pretravel
Overtravel
Movement Diff.
76-1200
Roller Lever
16
4 oz max
1 oz min
.125 max
.025 min
.045 ± .011
76-1210
Lever
16
2.5 oz max
1 oz min
.125 max
.025 min
.047 ± .013
76-1220
Short Roller Lever
16
5 + 3 oz - 2 oz min
2 oz min
.050 max
.023 min
.020 ± .005
76-22604
Bushing Mount
16
5 oz
—
.050 max
.156 min
—
Copyright © 2011 ITW Switches 2011
Notes: (1) Characteristics may vary depending on type of basic switch used in assembly.
(2) All actuators supplied with mounting hardware.
76-1200
76-1220
76-1210
76-22604
Designs and specifications are subject to
change without notice due to product improvement.
69
800.544.3354
ACTUATORS
SEE PAGE 54
FOR SWITCHES
KEY FEATURES:
• Spring Lever
• Roller Lever
MECHANICAL CHARACTERISTICS:
Part Number
Oper. Force
Release Force
Pretravel
Overtravel
Movement Diff.
Operating Point
78-3000
Spring Lever
6 ± 2 oz
2 oz min
.125 max
.030 min
.030 ± .015
.325 ± .030
78-3100
Roller Lever
6 ± 2 oz
2 oz min
.125 max
.030 min
.035 ± .015
.560 ± .030
78-3000
70
Designs and specifications are subject to
change without notice due to product improvement.
Copyright © 2011 ITW Switches 2011
www.itwswitches.com
78-3100
ACTUATORS
SEE PAGE 58
FOR SWITCHES
KEY FEATURES:
• Roller Lever
• Overtravel
MECHANICAL CHARACTERISTICS:
Part Number
Oper. Force
Release Force
Pretravel
Overtravel
Movement Diff.
Operating Point
72-1160
Roller Lever (1)
10 oz max
1.5 oz min
.150 max
.035 min
.070 ± .015
1.0 ± .031
72-2080
over travel (2)
17 ± 5 oz
4 oz min
.060 max
.215 min
.030 ± .007
.828 ± .031
(1) When used with 22-104 basic switch or 22-204 basic switch. (2) When used with 22-304 basic switch
72-1160
Copyright © 2011 ITW Switches 2011
72-2080
Designs and specifications are subject to
change without notice due to product improvement.
71
800.544.3354
ACTUATORS
SEE PAGE 60 & 62
FOR SWITCHES
KEY FEATURES:
• Roller Lever
• Lever
• Short Roller Lever
• Bushing Mount
MECHANICAL CHARACTERISTICS:
Part Number
Switch Series
Oper. Force
Release Force
Pretravel
Overtravel
Movement Diff.
76-1200
Roller Lever
26
8 oz max
1.5 oz min
.130 max
.026 min
.054 ± .022
76-1210
Lever
26
7 oz max
2 oz min
.155 max
.025 min
.065 max
76-1220
Short Roller Lever
26
16 oz max
5 oz min
.050 max
.012 min
.010 ± .005
76-22604
Bushing Mount
16
5 oz
—
.050 max
.156 min
—
Notes: (1) Characteristics may vary depending on type of basic switch used in assembly.
(2) All actuators supplied with mounting hardware.
76-1200
76-1220
76-1210
76-22604
72
Designs and specifications are subject to
change without notice due to product improvement.
Copyright © 2011 ITW Switches 2011
www.itwswitches.com
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