Reference Design Data Sheet (April, 1997) IRPLCFL1 TM POWIRLIGHT REFERENCE DESIGN : COMPACT BALLAST Features • • • • • • • Drive 13W Compact Lamp 110 or 220 Vac Input High-Frequency Operation (34kHz) Soft Start with Cathode Preheating (45kHz) Lamp Removal Protection Burst Mode with Auto Restart IR51H420 Integrated Half-Bridge The IRPLCFL1 is intended as a reference design to be used as development tool to speed up customers’ time to market. Circuit Schematic IR51H420 R2 Vcc R1 Rt Ct COM Vb Vo Vt AC1 BR1 D3 C4 C7 R6 AC2 + C1 C5 R3 N F2 + F2 Q1 D1 C2 C6 C8 D2 AC1-N = 120 VAC input AC1-AC2=220 VAC input R4 D5 Q2 C9 Fluorescent Lamp D4 C3 + R5 D6 C10 F1 F1 L1 Reference Design Data Sheet intended for design information only. Subjected to changes without prior notice. 1 IRPLCFL1 Functional Description The circuit is centered around the IR51H420 Ballast Driver Hybrid which contains the IR2151 Ballast Driver IC and two 500 volt size 2 HEXFET’s in a half bridge configuration. With a 120 volt AC line input (AC1-N), the voltage is rectified and doubled to provide a bus voltage of approximately 300 volts. With a 220 volt AC line input (AC1-AC2), the voltage is rectified but 3not doubled and again provides a bus voltage of approximately 300 volts.The start up resistor R2 is sized such that it can supply enough current to start the oscillator in the IR51H420 but not enough to cause the shunt clamp to regulate and maintain constant oscillation. With this constraint the power dissipation in resistor R2 is low enough so that a 1/4 watt unit will suffice. A charge pump circuit, consisting of capacitor C10 and diodes D5 and D6, is used so that when the IR51H420 begins to oscillate, the charge pump circuit supplies the current to increase the voltage on Vcc to cause the shunt clamp to regulate. If the lamp is removed from the circuit there is no longer a path for the charge pump capacitor C10. This causes the voltage at Vcc of the IR51H420 to begin falling. When the voltage at Vcc of the IR51H420 falls below the negative undervoltage lockout threshold the oscillator stops switching. At this point the voltage will begin to rise again and when the voltage reaches the positive undervoltage lockout threshold the IC again begins to oscillate. If there is no lamp installed in the circuit there will be no path for the charge pump circuit to supply current and the voltage at Vcc will again fall below the negative undervoltage lockout threshold. The circuit will continue this sequence indefinitely until the power is removed or a lamp is reinserted into the circuit. If a lamp is reinserted into the circuit, the lamp will light. To provide long life and to insure soft-starting of the lamp, the cathodes must be preheated so that their hot resistance is approximately three to four times that of the cold resistance value. This is performed by using a three step start-up sequence; the three steps being three oscillator frequency settings. The oscillator is started at a frequency well above the resonant point of the LC circuit formed by inductor L1 and capacitor C9. This is done to insure that the initial voltage applied across the lamp is below the strike potential. The second frequency step, below step 1, was chosen to provide a current through the cathodes large enough to heat them in the pre-heat time while also maintaining the voltage across the lamp below the strike potential. The third step is to move the oscillator to the final running frequency. At this point the voltage across the lamp becomes large enough to strike the arc and the resonant point of the circuit shifts lower and the current in the lamp is limited by the inductor L1. Reference Design Data Sheet intended for design information only. Subjected to changes without prior notice. 2 IRPLCFL1 Functional Description (continued) The frequency shifting is accomplished by switching out different capacitors used to program the oscillator frequency. The capacitors are switched out by shorting them with MOSFET’s which are timed to turn on at different times. The pre-heat frequency is determined by the following formula: f ph = C5 + C 6 14 . ( R 6)( C5)( C 6) The pre-heat time is determined by an RC combination formed by R3 and C3 and the voltage of zener diode D1. When the voltage across C3 reaches the magnitude of the zener diode D1 + the turn-on threshold of Q1, capacitor C6 is shorted out and the frequency shifts to the final running frequency. The final running frequency is given by the formula: f run = 1 14 . ( R 6)( C5) The final component values, shown in Bill of Materials, were chosen to operate a 13 watt compact fluorescent lamp with a cathode resistance at cold of 4 ohms. If a lamp is used which has a different cathode resistance the component values for the pre-heat frequency selection will need to be changed. The ballast circuit was operated at various temperatures from 25 degrees C to 105 degrees C with little or no change in the operating characteristics. The IR Family of Integrated Half-Bridge Products (9-pin SIP Package) Part Number IRxxH214, HD214 IRxxH224, HD224 IRxxH737, HD737 IRxxH310, HD310 IRxxH320, HD320 IRxxH420, HD420 Maximum Voltage 250V 250V 300V 400V 400V 500V Rds(on) at 25C 2.0Ω 1.1Ω 0.75Ω 3.6Ω 1.8Ω 3.0Ω Target Applications (Spec only for ZVS) 110VAC, 5W-15W 110VAC, 15W-25W 110VAC, 25W-35W 220VAC, 5W-15W 220VAC, 15W-25W 220VAC, 10W-20W 1) IC options for the half-bridge products include IR2101, IR2102, IR2103, IR2104, IR2151, IR2152, IR2153, IR2154. Use the last two digits of the IC part number for the “xx” designator. 2) The “H” option contains only the Control IC and MOSFET half-bridge. The “HD” option contains the Control IC, Bootstrap Diode and MOSFET half-bridge. Reference Design Data Sheet intended for design information only. Subjected to changes without prior notice. 3 IRPLCFL1 Bill of Materials REF. DES. U1 DESCR. Q1,Q2 BR1 C1,C2 MOSFET BRIDGE RECTIFIER 10µF/250V C3 C4 C5 C6 C7 C8,C10 P/N MFG DIST Phone # IR51H420 IR IR 2 1 2 IRLML2402 DF10S ECE-A2EU100W IR IR PANASONIC “ “ DIGI-KEY 1µF/50V 2.2µF/50V 1000pF SMT1206 3300pF SMT1206 .1µF/50V SMT1206 470pF/1KV SMT1812 1 1 1 1 1 1 ECE-A50Z1 ECE-A50Z2R2 ECU-U1H102KBM ECU-U1H332KBM ECU-V1H104KBW 102S43N471KV4E “ “ “ “ “ NEWARK C9 .01µF/630V 1 MKP10 PANASONIC PANASONIC PANASONIC PANASONIC PANASONIC JOHANSON DIELECTRIC WIMA R1 1.0Ω,1/2W 1 1.0H-ND YAGEO DIGI-KEY R2 R3,R4 R5 1 1 1 240KQBK-ND ERJ-8GEY105 ERJ-8GEY225 YAGEO PANASONIC PANASONIC “ “ “ 1 ERJ-8GEYJ203 PANASONIC “ “ 1 BZT52-C7V5DICT-ND DIODES INC “ “ 1 BZT52-C3V9DICT-ND DIODES INC “ “ D3 240KΩ, 1/4W 1MΩ,1/8W SMT1206 2.2MΩ,1/8W SMT1206 20KΩ, 1/8W SMT1206 7.5V Zener, SMT SOD123 3.9V Zener, SMT SOD123 Diode, 400V Fast 310-3223331 “ “ 800-3444539 “ “ “ “ “ 310-6816674 818-8463911 800-3444539 “ “ “ 1 10BF40 IR IR D4,D5,D6 Diode, SMT DL35 1 1N4148 DIODES INC DIGI-KEY L1* 2.5mH 1 9677142009 FAIR-RITE LODESTON E PACIFIC 310-3223331 800-3444539 714-9700900 R6 D1 D2 QT Y 1 IC TAW * 210 turns #30 wound on FAIR-RITE bobbin core Reference Design Data Sheet intended for design information only. Subjected to changes without prior notice. 4 IRPLCFL1 Waveforms Figure 1 : Cathode Voltage (Start - Preheat - Running) This figure depicts the increase in cathode resistance during the preheat phase prior to ignition. Figure 2 : Cathode Current (Start - Preheat - Running) ( 500 mA/div ) This figure depicts the almost constant current in the cathodes which decreases after ignition. Reference Design Data Sheet intended for design information only. Subjected to changes without prior notice. 5 IRPLCFL1 Waveforms (continued) Figure 3 : Lamp Voltage ( Start - Preheat - Running ) This figure depicts the magnitude of the lamp voltage during preheat, at ignition and during running. Figure 4 : Lamp Current ( Start - Preheat - Running ) ( 200 mA/div ) This figure depicts the lamp current during preheat and after ignition. Reference Design Data Sheet intended for design information only. Subjected to changes without prior notice. 6 IRPLCFL1 Waveforms (continued) Figure 5 : “Vout” with Lamp Removed ( Burst mode ) This figure depicts the “lamp out” condition with the output of the half-bridge in intermittent mode of operation Reference Design Data Sheet intended for design information only. Subjected to changes without prior notice. 7 IRPLCFL1 WORLD HEADQUARTERS: 233 KANSAS ST., EL SEGUNDO, CA 90245 USA • (310)322-3331 • FAX (310)322-3332 • TELEX 472-0403 EUROPEAN HEADQUARTERS: HURST GREEN, OXTED, SURREY RH8 9BB, UK • (44)0883 713215 • FAX (944)0883 714234 • TELEX 95219 Sales Offices, Agents and Distributors in Major Cities Throughout the World. Data and specifications subject to change without notice. © 1997 International Rectifier Printed in U.S.A. 4-97 Reference Design Data Sheet intended for design information only. Subjected to changes without prior notice. 8