Tubing & Hose Metric Nylon, Polyurethane, Polyester Reinforced PVC, Metal Braided Rubber, Copper, Double Wall Brazed Steel ● Available in a variety of different types to suit a wide range of applications ● All tubing can be used with specific ranges of tube fittings ● Nylon and polyurethane tube available in several colours for ease of identification Technical Data Medium: Compressed air (Consult our Technical Service for use with other fluids) Operating Pressure: Refer to specific tubing type on the following pages Operating Temperature: Refer to specific tubing type on the following pages Tube Sizes Nylon: 4, 5, 6, 8, 10, 12, 14, 16, 22, 28 mm O/D Polyurethane: 4, 5, 6, 8, 10, 12 O/D Polyester reinforced PVC hose: 3, 5, 6.3, 8, 10, 12.5, 19, 25 mm I/D Polyester reinforced PVC hose assemblies: 4, 5, 6, 8, 10, 12, 16, 22, 28 O/D Metal Braided: 4, 5, 6, 8, 10, 12, 28 mm Copper – half hard and annealed: 4, 5, 6, 8, 10, 12, 16, 22, 28 mm O/D Double Wall Brazed Steel: 4, 6, 8, 10, 12 mm O/D Ordering Information To order, quote appropriate product number from the tables on the following pages. When ordering Polyester reinforced PVC hose state the length of hose required. Materials Nylon tube: nylon (polyamide) type 11 or 12 fully plasticised Polyurethane Polyester reinforced PVC: high quality electrically nonconductive plasticised PVC hose, high tensile polyester fibre braiding, galvanised steel ‘O’ clips and brass tailpieces on assembled hoses Metal braided hose: E90 nitrile rubber hose, galvanised steel braiding wire, brass ferrules, copper tailpieces Copper tube: phosphorous de-oxidised non arsenical copper to BS6017 grade Cu-DHP Double wall brazed steel: copper coated steel strip with plated external surface 08/97 Our policy is one of continuous research and development. We therefore reserve the right to amend, without notice, the specifications given in this document. N/AL 9.12.001.01 Metric Tubing and Hose General Information – Metric Nylon Tubing To DIN Standards 73378 and 74324 O/D tube (mm) 4 5 6 8 10 12 14† 16 22† 28† I/D tube (mm) 2,5 3,0 4,0 6,0 7,5 9,0 11,0 12,0 17,0 22 Product number Natural 15 m coil PA0004015* PA0005015* PA0006015* PA0008015* PA0010015* PA0012015* PA0014015 PA0016015 PA0022015 PA0028015 O/D tube (mm) 4 5 6 8 10 12 14† I/D tube (mm) 2,5 3,0 4,0 6,0 7,5 9,0 11,0 Product number Red 15 m coil 25 m coil PA0104015* PA0104025* PA0105015* PA0105025* PA0106015* PA0106025* PA0108015* PA0108025* PA0110015* PA0110025* PA0112015* PA0112025* – PA0114025 25 m coil PA0004025* PA0005025* PA0006025* PA0008025* PA0010025* PA0012025* PA0014025 PA0016025 PA0022025 PA0028025 100 m coil PA0004100 PA0005100 PA0006100 PA0008100 PA0010100 PA0012100 PA0014100 – – – Black 15 m coil PA0704015* PA0705015* PA0706015* PA0708015* PA0710015* PA0712015* – – – – Yellow 15 m coil PA0304015* PA0305015* PA0306015* PA0308015* PA0310015* PA0312015* – 100 m coil PA0104100 PA0105100 PA0106100 PA0108100 PA0110100 PA0112100 PA0114100 25 m coil PA0704025* PA0705025* PA0706025* PA0708025* PA0710025* PA0712025* PA0714025 – – – 25 m coil PA0304025* PA0305025* PA0306025* PA0308025* PA0310025* PA0312025* PA0314025 100 m coil PA0704100 PA0705100 PA0706100 PA0708100 PA0710100 PA0712100 PA0714100 – – – 100 m coil PA0304100 PA0305100 PA0306100 PA0308100 PA0310100 PA0312100 PA0314100 Blue 15 m coil PA0504015* PA0505015* PA0506015* PA0508015* PA0510015* PA0512015* – – – – Green 15 m coil PA0204015* PA0205015* PA0206015* PA0208015* PA0210015* PA0212015* – 25 m coil PA0504025* PA0505025* PA0506025* PA0508025* PA0510025* PA0512025* PA0514025 – – – 25 m coil PA0204025* PA0205025* PA0206025* PA0208025* PA0210025* PA0212025* PA0214025 100 m coil PA0204100 PA0205100 PA0206100 PA0208100 PA0210100 PA0212100 PA0214100 100 m coil PA0504100 PA0505100 PA0506100 PA0508100 PA0510100 PA0512100 PA0514100 – – – Corporate Red 25m coil PA0804025 PA0806025 PA0808025 - Brown 100 m coil PA0404100 PA0405100 PA0406100 Corporate Grey 25m coil PA0604025 PA0606025 PA0608025 - Coils are supplied in polythene bags. Those coils marked * can also be supplied in boxes at nominal extra cost, add ‘C’ to end of product number. †Do not conform to above standards. 22 mm and 28 mm O/D tubing conforms to BS 5409 Part 1, Table 2. Other colours can be supplied for orders of sufficient quantity. This standard range of nylon tubing can be supplied in longer lengths to order, provided that a minimum economic production quantity is ordered. Maximum working pressures Working pressure/temperature conversion factors O/D I/D Maximum working pressure (bar) Minimum bend radius (mm) tube (mm) tube (mm) at –40°C to +20°C 4 5 6 8 10 12 14 16 22 28 2,5 3,0 4,0 6 7,5 9,0 11,0 12,0 17,0 22,0 28 31 25 19 24 18 15 18 15 15 25 25 30 50 60 75 80 95 125 160 Working temperature °C –40°C to +20°C +30°C +40°C +50°C +60°C +80°C Factor 1,00 0,83 0,75 0,64 0,57 0,47 To calculate working pressures at various temperatures, multiply working pressure at –40°C to +20°C by factor given in table. Maximum continuous working temperature +80°C. Polyurethane Tubing O/D tube (mm) 4 5 6 8 10 12 I/D tube (mm) 2,5 3,0 4,0 5,5 7,0 8,0 Product number Natural 25 m coil 100 m coil PU0004025 PU0004100 PU0005025 PU0005100 PU0006025 PU0006100 PU0008025 PU0008100 PU0010025 PU0010100 PU0012025 PU0012100 Black 25 m coil PU0704025 PU0705025 PU0706025 PU0708025 PU0710025 PU0712025 100 m coil PU0704100 PU0705100 PU0706100 PU0708100 PU0710100 PU0712100 Blue 25 m coil PU0504025 PU0505025 PU0506025 PU0508025 PU0510025 PU0512025 100 m coil PU0504100 PU0505100 PU0506100 PU0508100 PU0510100 PU0512100 Red 25 m coil PU0104025 PU0105025 PU0106025 PU0108025 PU0110025 PU0112025 100 m coil PU0104100 PU0105100 PU0106100 PU0108100 PU0110100 PU0112100 Yellow 25 m coil PU0304025 PU0305025 PU0306025 PU0308025 PU0310025 PU0312025 Green 100 m coil PU0304100 PU0305100 PU0306100 PU0308100 PU0310100 PU0312100 PU0208100 PU0210100 PU0212100 Coils are supplied in polythene bags. All of these coils can be supplied in boxes at nominal extra cost, add ‘C’ to end of product number. This standard range of polyurethane tubing can be supplied in longer lengths to order, provided that a minimum economic production quantity is ordered. Maximum working pressures Working pressure/temperature conversion factors O/D I/D Maximum working pressure (bar) Minimum bend radius (mm) tube (mm) tube (mm) at –40°C to +20°C 4 5 6 8 10 12 2,5 3,0 4,0 5,5 7,0 8,0 10 11 9 9 9 9 N/AL 9.12.001.02 6 7 9 16 17 25 Working temperature °C –40°C to +20°C +30°C +40°C +50°C +60°C Factor 1,00 0,85 0,70 0,60 0,50 To calculate working pressures at various temperatures, multiply working pressure at –40°C to +20°C by factor given in table. Maximum continuous working temperature +60°C. Our policy is one of continuous research and development. We therefore reserve the right to amend, without notice, the specifications given in this document. 08/97 Metric Tubing and Hose Polyester reinforced PVC hose A D ‘O’ Clip C Flexible hose assemblies B To Order Product Number* A O/D B tailpiece 42 0200 00 000 42 0210 00 000 42 0220 00 000 42 0230 00 000 42 0240 00 000 42 0250 00 000 42 0260 00 000 42 0270 00 000 42 0280 00 000 4 5 6 8 10 12 16 22 28 19,0 21,5 23,0 26,0 28,0 30,0 34,8 42,0 51,0 Max (bar) working pressure 10 10 10 10 10 10 9 7 6 Min bend radius 28 28 31,5 31,5 48,5 48,5 50,5 70 225 C hose I/D 3 3 6,3 6,3 10 10 12,5 19 25 D hose O/D 8 8 12 12 16 16 19 27 33 Operating temperature: –20°C to +70°C. For use at temperatures above +70°C consult our Technical Service. *State the length of hose required when ordering. Maximum length 30m. Polyester reinforced PVC hose 30m coils Product Number PV2008030 PV2010030 PV2012030 PV2014030 PV2016030 PV2019030 PV2027030 PV2033030 Hose Min. bore bend radius 3 25,0 5 28,0 6,3 31,5 8 38,0 10 48,5 12,5 50,5 20 70,0 25 225 Hose Ø O/D 8 10 12 13,5 16 18,5 27 33 Max (bar) working pressure 10 10 10 10 10 9 7 6 ‘O’ clip product number 48 0168 02 48 0168 03 48 0168 04 48 0168 05 48 0168 06 48 0168 07 48 0168 11 48 0168 15 Pincers A special pair of pincers, product number 39 0014 00, is available for crimping ‘O’ clips to hose. Instructions 1. Cut off the desired length of hose 2. Insert reusable tailpieces 3. Slip on the ‘O’ clips 4. Clamp tightly with pincers 08/97 Our policy is one of continuous research and development. We therefore reserve the right to amend, without notice, the specifications given in this document. N/AL 9.12.001.03 Metric Tubing and Hose Metal Braided Rubber Hose Flexible hose assemblies Metal braided rubber hoses are suitable for use with petrol, diesel fuel, paraffin and other liquids to pressures stated in the tables below. They are also suitable for use with compressed air up to a maximum working pressure of 10 bar. The maximum working pressures quoted in these tables have been taken under ideal conditions with non-pulsating pressures when used with compression tube fittings, see Section 9.6. Working temperature range -20°C to +100°C A B C Product Number B 42 0020 00 000 42 0020 00 250 42 0020 00 300 42 0020 00 350 42 0020 00 400 42 0020 00 500 42 0020 00 600 42 0020 00 750 42 0020 01 000 42 0030 00 000 42 0030 00 250 42 0030 00 300 42 0030 00 350 42 0030 00 400 42 0030 00 500 42 0030 00 600 42 0030 00 750 42 0030 01 000 42 0040 00 000 42 0040 00 250 42 0040 00 300 42 0040 00 350 42 0040 00 400 42 0040 00 500 42 0040 00 600 42 0040 00 750 42 0040 01 000 E *State length of hose required if ordering non-standard lengths. Minimum length 155mm. When installing a flexible hose the following simple rules should be noted. 1. Flexible hose is weakened when installed in a twisted position. 2. Ample bend radius should be allowed to avoid collapsing the hose. 3. When hose is installed in a flexing application remember that metal end fittings are not part of the flexible portion. 4. Use elbows or adaptors to eliminate excess hose bends. A O/D tube 4 4 4 4 4 4 4 4 4 5 5 5 5 5 5 5 5 5 6 6 6 6 6 6 6 6 6 B 19 19 19 19 19 19 19 19 19 21 21 21 21 21 21 21 21 21 23 23 23 23 23 23 23 23 23 C E Min A/F bend radius * 13 34 250 13 34 300 13 34 350 13 34 400 13 34 500 13 34 600 13 34 750 13 34 1000 13 34 * 13 34 250 13 34 300 13 34 350 13 34 400 13 34 500 13 34 600 13 34 750 13 34 1000 13 34 * 14 35 250 14 35 300 14 35 350 14 35 400 14 35 500 14 35 600 14 35 750 14 35 1000 14 35 Max (bar) working pressure 69 69 69 69 69 69 69 69 69 69 69 69 69 69 69 69 69 69 69 69 69 69 69 69 69 69 69 Product Number 42 0050 00 000 42 0050 00 250 42 0050 00 300 42 0050 00 350 42 0050 00 400 42 0050 00 500 42 0050 00 600 42 0050 00 750 42 0050 01 000 42 0060 00 000 42 0060 00 250 42 0060 00 300 42 0060 00 350 42 0060 00 400 42 0060 00 500 42 0060 00 600 42 0060 00 750 42 0060 01 000 42 0070 00 000 42 0070 00 250 42 0070 00 300 42 0070 00 350 42 0070 00 400 42 0070 00 500 42 0070 00 600 42 0070 00 750 42 0070 01 000 A O/D tube 8 8 8 8 8 8 8 8 8 10 10 10 10 10 10 10 10 10 12 12 12 12 12 12 12 12 12 B 26 26 26 26 26 26 26 26 26 28 28 28 28 28 28 28 28 28 30 30 30 30 30 30 30 30 30 C E Min A/F bend radius * 17 39 250 17 39 300 17 39 350 17 39 400 17 39 500 17 39 600 17 39 750 17 39 1000 17 39 * 19 39 250 19 39 300 19 39 350 19 39 400 19 39 500 19 39 600 19 39 750 19 39 1000 19 39 * 22 51 250 22 51 300 22 51 350 22 51 400 22 51 500 22 51 600 22 51 750 22 51 1000 22 51 Max (bar) working pressure 69 69 69 69 69 69 69 69 69 69 69 69 69 69 69 69 69 69 47 47 47 47 47 47 47 47 47 Double Wall Brazed Steel Tube Double wall brazed steel tubing is constructed from copper coated steel strip which is rolled twice around laterally, then furnace brazed to produce a tube of double wall structure, with a clear, scale free coppered bore, a plated external surface and a consistently uniform wall thickness. Product Number 3m straight (10ft) BU6304003 BU6306003 BU6308003 BU6310003 BU6312003 O/D Inside tube diameter size 4 6 8 10 12 2,6 4,6 6,6 8,6 10,6 Min bend radius (min) 10 13 19 22 44 Max working pressure (bar) at 20°C* 380 300 250 195 160 Tolerance on outside diameters is –0,07 mm to +0,05 mm. *Maximum working pressures stated are for tubes of straight length, with non-pulsating pressures when used with Enots compression tube fittings. N/AL 9.12.001.04 Our policy is one of continuous research and development. We therefore reserve the right to amend, without notice, the specifications given in this document. 08/97 Metric Tubing and Hose Copper Tubing The following technical information is valid for copper tube when used with compression fittings, see Section 9.5. For further information please consult our Technical Service. Standard Duty: Annealed Product Number 10m coils CS6004010 CS6005010 CS6006010 CS6008010 CS6010010 3m straight CS6012003 CS6016003 CS6022003 CS6028003 Standard Duty: Half Hard O/D I/D Wall Min Recommended tube tube thickness bend safe working size size radius pressure (bar) -200°C to +50°C 4 2,8 0,6 12 128 5 3,4 0,8 15 138 6 4,4 0,8 19 112 8 6,4 0,8 24 81 10 8,4 0,8 30 64 12 16 22 28 9,6 13,6 19,0 25,0 1,2 1,2 1,5 1,5 40 48 67 86 Product O/D I/D Wall Min Recommended Number tube tube thickness bend safe working 3m straight size size radius pressure (bar) -200°C to +50°C CS7004003 4 2,8 0,6 12 193 CS7005003 5 3,4 0,8 15 208 CS7006003 6 4,0 1,0 19 218 CS7008003 8 6,0 1,0 24 157 CS7010003 10 7,6 1,2 30 150 CS7012003 12 9,6 1,2 40 122 CS7016003 16 13,6 1,2 48 89 CS7022003 22 19,0 1,5 67 81 CS7028003 28 25,0 1,5 86 62 81 59 53 41 Manufactured to BS 2871: Part 2 with dimensions generally to Table 4. Tolerances on O/D are +0,00mm to –0,08mm. Manufactured to BS 2871: Part 2 with dimensions generally to Table 4. Tolerances on O/D are +0,00mm to –0,08mm. The recommended safe working pressures are calculated in accordance with BS1306 with a stress value of 41N/mm2 and minimum tube wall thickness. For safe working pressures at temperatures other than -200°c to +50°C refer to Pressure De-rating Factor table below. The recommended safe working pressures are calculated in accordance with BS1306 with a stress value of 62N/mm2 and minimum tube wall thickness. For safe working pressures at temperatures other than -200°c to +50°C refer to Pressure De-rating Factor table below. Copper Tubing Pressure De-rating Factor For temperatures other than -200°C to +50°C Tube Cutter - Plastic Tubing -200°C to +50°C Annealed 1,0 Half-hard 1,0 +50°C to +100°C 0,97 0,95 +100°C to +150°C 0,82 0,88 +150°C to +175°C 0,63 0,54 +175°C to +200°C 0,43 0,29 27mm Tube Product Number M/3314 39012061 Description Tube cutter Replacement blades 79mm To calculate the working pressure at temperatures other than –200°C to +50°C multiply the working pressure given in the appropriate table by the factor given in this table.e.g. Safe working pressure of standard duty half-hard copper tube, 8 mm O/D at +120°C = 157 x 0,88 = 138 bar. Suitable for providing clean square cuts through 3mm to 19mm plastic tubing. Cutter is provided with Norgren branding in corporate red colour. Warning These products are intended for use in industrial compressed air systems only. Do not use these products where pressures and temperatures can exceed those listed under ‘Technical Data’. Before using these products with fluids other than those specified, for non-industrial applications, life-support systems, or other applications not within published specifications, consult Norgren. Through misuse, age, or malfunction, components used in fluid power systems can fail in various modes. The system designer is warned to consider the failure modes of all component parts used in fluid power systems and to provide adequate safeguards to prevent personal injury or damage to equipment in the event of such failure. System designers must provide a warning to end users in the system instructional manual if protection against a failure mode cannot be adequately provided. System designers and end users are cautioned to review specific warnings found in instruction sheets packed and shipped with these products where applicable. 08/97 Our policy is one of continuous research and development. We therefore reserve the right to amend, without notice, the specifications given in this document. N/AL 9.12.001.05