PHILIPS TDA5731M

INTEGRATED CIRCUITS
DATA SHEET
TDA5731M
Low power VHF, UHF and
hyperband mixer/oscillator for TV
and VCR 3-band tuners
Product specification
File under Integrated Circuits, IC02
Philips Semiconductors
1995 Mar 21
Philips Semiconductors
Product specification
Low power VHF, UHF and hyperband
mixer/oscillator for TV and VCR 3-band tuners
TDA5731M
FEATURES
GENERAL DESCRIPTION
• Balanced mixer with a common emitter input for band A
(single input)
The TDA5731M is a monolithic integrated circuit that
performs the band A, band B and band C mixer/oscillator
functions in TV and VCR tuners. This low power
mixer/oscillator circuit requires a power supply of 5 V and
is available in a very small package outline. This device
gives the designer the capability to design an economical
and physically small 3-band tuner. The tuner development
time can be drastically reduced by using this device.
• 2-pin oscillator for bands A and B
• 3-pin oscillator for band C
• Balanced mixer with a common base input for band B
and C (balanced input)
• Local oscillator buffer output for external synthesizer
• SAW filter preamplifier with a low output impedance to
drive the SAW filter directly
In addition, when hyperband is not required, the
TDA5731M may be used in a VHF/UHF tuner with an
appropriate tuned circuit for VHFl and VHFlll in band A and
the tuned circuit of band C for UHF.
• Electronic band switch.
APPLICATIONS
• 3-band TV tuners
• 3-band TV front-ends
• 3-band VCR tuners
• 3-band VCR front-ends.
QUICK REFERENCE DATA
SYMBOL
PARAMETER
VP
supply voltage
IP
supply current
fR
frequency range
N
noise figure
IP
intermodulation
Gv
voltage gain
CONDITIONS
MIN.
−
TYP.
MAX.
UNIT
5.0
−
V
−
36
−
mA
band A
42
−
180
MHz
band B
160
−
470
MHz
band C
430
−
860
MHz
band A
−
7.5
−
dB
band B
−
8.0
−
dB
band C
−
9.0
−
dB
band A
−
−66
−
dB
band B
−
−66
−
dB
band C
−
−66
−
dB
band A
−
23
−
dB
band B
−
34
−
dB
band C
−
33
−
dB
ORDERING INFORMATION
PACKAGE
TYPE
NUMBER
NAME
DESCRIPTION
VERSION
TDA5731M
SSOP20
plastic shrink small outline package; 20 leads; body width 4.4 mm
SOT266-1
1995 Mar 21
2
Philips Semiconductors
Product specification
Low power VHF, UHF and hyperband
mixer/oscillator for TV and VCR 3-band tuners
TDA5731M
BLOCK DIAGRAM
band C
inputs
handbook, full pagewidth
band A
input
15
20
BAND A
STAGE
RF
GND
19
BAND C
STAGE
18
band B
inputs
VP
17
16
14
local oscillator
amplifier outputs band switch
input
13
12
11
DC
STABILIZER
BAND B
STAGE
LOCAL
OSCILLATOR
AMPLIFIER
MIXER
MIXER
MIXER
BAND A
OSCILLATOR
BAND C
OSCILLATOR
BAND B
OSCILLATOR
1
3
2
4
6
5
ELECTRONIC
BAND
SWITCH
TDA5731M
7
8
IF
AMPLIFIER
9
GND
band A oscillator
tuned cicuit
band C oscillator
tuned cicuit
band B oscillator
tuned cicuit
Fig.1 Block diagram.
1995 Mar 21
3
IF outputs
10
MBE374
Philips Semiconductors
Product specification
Low power VHF, UHF and hyperband
mixer/oscillator for TV and VCR 3-band tuners
TDA5731M
PINNING
SYMBOL
PIN
DESCRIPTION
AOSCIB
1
band A oscillator input base
COSCIB
2
band C oscillator input base
AOSCOC
3
band A oscillator output collector
COSCOC1
4
band C oscillator output
collector 1
BOSCIB
5
band B oscillator input base
COSCOC2
6
band C oscillator output
collector 2
BOSCOC
7
band B oscillator output collector
GND
8
ground (0 V)
IFOUT1
9
IF amplifier output 1
IFOUT2
10
IF amplifier output 2
BS
11
band switch input
LOOUT1
12
LOOUT2
AOSCIB
1
20 CIN2
COSCIB
2
19 CIN1
AOSCOC
3
18 RFGND
COSCOC1
4
17 BIN2
BOSCIB
5
16 BIN1
TDA5731M
COSCOC2
6
15 AIN
BOSCOC
7
14 VP
GND
8
13 LOOUT2
local oscillator amplifier output 1
IFOUT1
9
12 LOOUT1
13
local oscillator amplifier output 2
IFOUT2 10
VP
14
supply voltage
AIN
15
band A input
BIN1
16
band B input 1
BIN2
17
band B input 2
RFGND
18
ground for RF input
CIN1
19
band C input 1
CIN2
20
band C input 2
1995 Mar 21
handbook, halfpage
11 BS
MBE373
Fig.2 Pin configuration.
4
Philips Semiconductors
Product specification
Low power VHF, UHF and hyperband
mixer/oscillator for TV and VCR 3-band tuners
TDA5731M
LIMITING VALUES
In accordance with the Absolute Maximum Rating System (IEC 134).
SYMBOL
PARAMETER
MIN.
MAX/
UNIT
VP
supply voltage
−0.3
+7.0
V
VSW(max)
maximum switching voltage
−0.3
+7.5
V
VP(op)
operating supply voltage
4.5
5.5
V
Vn(max)
maximum voltage on each pin with a 22 kΩ resistor
connected in series
−
35
V
IO
output current of each pin to ground
−
−10
mA
tsc(max)
maximum short-circuit time (all pins)
−
10
s
Tstg
storage temperature
−55
+150
°C
Tamb
operating ambient temperature
−10
+80
°C
Tj
junction temperature
−
+150
°C
THERMAL CHARACTERISTICS
SYMBOL
Rth j-a
PARAMETER
thermal resistance from junction to ambient in free air
VALUE
UNIT
120
K/W
HANDLING
Human Body Model: GND (8), RFGND (18), VP (14) shorted together. Pins 4, 6 and 7 withstand 500 V. All other pins
withstand 2000 V.
Machine Model: GND (8), RFGND (18), VP (14) shorted together. Pins 4, 6 and 7 withstand 50 V. All other pins
withstand 200 V.
IF AMPLIFIER CHARACTERISTICS
VP = 5 V; Tamb = 25 °C; differentialy measured at 36 MHz; measured in circuit of Fig.6; unless otherwise specified.
TYP.
SYMBOL
PARAMETER
CONDITIONS
MIN.
MAX.
MOD.
S22
output reflection coefficient
note 1; see Fig.11
−
−
dB/°
Zo
output impedance (Rs + Ls)
Rs
−
74
−
Ω
Ls
−
21
−
nH
Note
1. All S parameters are referenced to a 50 Ω system.
1995 Mar 21
5
−14
UNIT
PHASE
+9
Philips Semiconductors
Product specification
Low power VHF, UHF and hyperband
mixer/oscillator for TV and VCR 3-band tuners
TDA5731M
CHARACTERISTICS
VP = 5 V; Tamb = 25 °C; measured in circuit of Fig.6; unless otherwise specified.
SYMBOL
PARAMETER
CONDITIONS
MIN.
TYP.
MAX.
UNIT
Supply (Tamb = −10 to +80 °C; VP = 4.5 to 5.5 V)
VP
supply voltage
4.5
5.0
5.5
V
IP
supply current
28
36
44
mA
VSW
switching voltage (depending
on supply voltage VP)
band A
0
−
0.18VP
V
band B
0.26VP
−
0.47VP
V
band C
0.55VP
−
VP
V
switching current
band A
−
−
2
µA
band B
−
−
10
µA
band C
−
−
25
µA
42
−
180
MHz
fi = 50 MHz; see Fig.3
−
7.5
9
dB
fi = 180 MHz; see Fig.3
−
9
10
dB
optimum source
conductance for minimum
noise figure
fi = 50 MHz
−
0.5
−
mS
fi = 180 MHz
−
1.1
−
mS
input admittance (GP//CP)
fi = 50 MHz; see Fig.7
−
0.27
−
mS
fi = 180 MHz; see Fig.7
−
0.34
−
mS
fi = 50 to 180 MHz; see Fig.7
−
1.9
−
pF
ISW
Band A mixer (including IF amplifier)
fR
frequency range
N
noise figure
gos
YI
IP3
intermodulation using the
3 signals method
fN = 180 MHz; note 1
−
−66
−60
dB
Vi
input voltage
10 kHz pulling in channel;
fi = 180 MHz
96
100
−
dBµV
Gv
voltage gain
20log(V9-10/V15); fi = 50 MHz;
note 2
20.5
23
25.5
dB
20log(V9-10/V15); fi = 180 MHz;
note 2
20.5
23
25.5
dB
Band A oscillator
fR
frequency range
Tamb = −10 to +80 °C;
VP = 4.5 to 5.5 V;
Vtune = 0.45 to 28 V
80
−
210
MHz
fshift
frequency shift
∆Vp = ±5%; note 3
−
−
200
kHz
χripple(p-p)
ripple susceptibility of supply
voltage (peak-to-peak value)
fi = 80 MHz; note 4
20
−
−
mV
fripple(p-p)
frequency ripple
(peak-to-peak value)
from 20 Hz to 500 kHz;
fi = 210 MHz
20
−
−
mV
fdrift
frequency drift
without compensation:
notes 5 and 6
−
−
600
kHz
5 s to 15 min after switching on;
without compensation: note 7
−
−
200
kHz
1995 Mar 21
6
Philips Semiconductors
Product specification
Low power VHF, UHF and hyperband
mixer/oscillator for TV and VCR 3-band tuners
SYMBOL
PARAMETER
TDA5731M
CONDITIONS
MIN.
TYP.
MAX.
UNIT
Band B mixer (including IF amplifier); measurements using hybrid; note 8
fR
frequency range
160
−
470
MHz
N
noise figure
(not corrected for image)
fi = 170 MHz
−
8.0
10
dB
fi = 470 MHz
−
8.0
10
dB
input impedance (Rs + Ls)
fi = 160 to 470 MHz; see Fig.8
−
23
−
Ω
fi = 160 to 470 MHz; see Fig.8
−
10
−
nH
fN = 170 MHz; note 1
−
−66
−60
dB
ZI
IP3
intermodulation using the
3 signal method
Vi
input voltage
Gv
voltage gain
fN = 470 MHz; note 1
−
−66
−60
dB
fi = 470 MHz; 10 kHz pulling;
in channel
83
87
−
dBµV
N + 5 − 1 MHz pulling;
fi = 470 MHz; note 9
−
62
−
dBµV
fi = 170 MHz; note 2
31
34
37
dB
fi = 470 MHz; note 2
31
34
37
dB
Band B oscillator
fR
frequency range
Tamb = −10 to +80 °C;
VP = 4.5 to 5.5 V;
Vtune = 0.45 to 28 V
205
−
490
MHz
fshift
frequency shift
∆VP = ±5%; note 3
−
−
400
kHz
χripple(p-p)
ripple susceptibility of supply
voltage (peak-to-peak value)
fi = 205 MHz; note 8
20
−
−
mV
fripple(p-p)
frequency ripple
(peak-to-peak value)
from 20 Hz to 500 kHz;
fi = 490 MHz
10
−
−
mV
fdrift
frequency drift
without compensation;
notes 5 and 6
−
−
2
MHz
5 s to 15 min after switching on;
without compensation; note 7
−
−
300
kHz
430
−
860
MHz
Band C mixer (including IF amplifier); measurements using hybrid; note 8
fR
frequency range
N
noise figure
(not corrected for image)
fi = 430 MHz
−
9
11
dB
fi = 860 MHz
−
9
11
dB
ZI
input impedance (Rs + Ls)
fi = 430 MHz; see Fig.9
−
34
−
Ω
fi = 860 MHz; see Fig.9
−
45
−
Ω
fi = 430 to 860 MHz; see Fig.9
−
9
−
nH
fN = 430 MHz; note 1
−
−66
−60
dB
fN = 860 MHz; note 1
−
−66
−60
dB
10 kHz pulling in channel;
fi = 860 MHz; note 2
83
87
−
dBµV
N + 5 − 1 MHz pulling;
fi = 860 MHz; note 9
−
61
−
dBµV
fi = 430 MHz; note 2
30
33
36
dB
fi = 860 MHz; note 2
30
33
36
dB
IP3
Vi
Gv
intermodulation using the
3 signal method
input voltage
voltage gain
1995 Mar 21
7
Philips Semiconductors
Product specification
Low power VHF, UHF and hyperband
mixer/oscillator for TV and VCR 3-band tuners
SYMBOL
PARAMETER
TDA5731M
CONDITIONS
MIN.
TYP.
MAX.
UNIT
Band C oscillator
fR
frequency range
Tamb = −10 to +80 °C;
VP = 4.5 to 5.5 V;
Vtune = 0.45 to 28 V
485
−
900
MHz
fshiift
frequency shift
∆VP = ±5%; note 3
−
−
400
kHz
χripple(p-p)
ripple susceptibility of supply
voltage (peak-to-peak value)
fi = 485 MHz; note 4
20
−
−
mV
fripple(p-p)
frequency ripple
(peak-to-peak value)
from 20 Hz to 500 kHz;
fi = 900 MHz
10
−
−
mV
fdrift
frequency drift
without compensation;
notes 5 and 6
−
−
2.5
MHz
5 s to 15 min after switching on;
without compensation; note 7
−
−
600
kHz
fi = 80 MHz; see Fig.10
−
2.4
−
mS
fi = 80 MHz; see Fig.10
−
0.9
−
pF
fi = 900 MHz; see Fig.10
−
4.6
−
mS
fi = 900 MHz; see Fig.10
−
0.9
−
pF
LO output
output admittance (GP//CP)
YO
Vo
output voltage
RL = 50 Ω; Tamb = −10 to +80 °C;
VP = 4.5 to 5.5 V;
80
91
100
dBµV
SRF
spurious signal on LO output
with respect to LO output
signal
RL = 50 Ω; Tamb = −10 to +80 °C;
VP = 4.5 to 5.5 V; note 10
−
−
−10
dB
HLO
LO signal harmonics with
respect to LO signal
RL = 50 Ω; Tamb = −10 to +80 °C;
VP = 4.5 to 5.5 V;
−
−
−10
dB
Notes
1. Cross modulation measurement is achieved using the 3 equal signals method (see Fig.4).
2. The gain is defined as the transducer gain (measured in Fig.8) plus the voltage transformation ratio of L7 to L8
(5 : 1, 15.4 dB).
3. The frequency shift is defined as a change in oscillator frequency for a variation of supply voltage. In one instance
VP = 5 to 4.75 V and in the other instance VP = 5 to 5.25 V. In both cases, the frequency shift is below the specified
value.
4. The frequency ripple susceptibility is measured at 500 kHz at the LO output (see Fig.5). The level of the ripple signal
is increased until a difference of 53.5 dB is reached at the IF output.
5. The frequency drift is defined as the change in oscillator frequency for a variation of ambient temperature, on the one
hand from Tamb = 25 °C to Tamb = 0 °C and on the other hand from Tamb = 25 °C to Tamb = 50 °C.
6. The capacitors in the oscillator circuits of Fig.8 are as follows:
a) Band A: C1, C5 and C7.
b) Band B: C4 and C9 and C11.
c) Band C: C2, C3, C6, C8 and C10 are NP0 types.
7. Switching on drift is the change in oscillator frequency between 5 seconds and 15 minutes after switching on.
8. The values have been corrected for hybrid and cable losses. The symmetrical output impedance of the circuit is
100 Ω.
1995 Mar 21
8
Philips Semiconductors
Product specification
Low power VHF, UHF and hyperband
mixer/oscillator for TV and VCR 3-band tuners
TDA5731M
9. The input level of a N + 5 − 1 MHz signal which gives a signal 30 dB below the oscillator carrier at the LO output.
10. Measured at 50 Ω with the following RF input voltages;
a) RF voltage level = 120 dBµV at fi < 180 MHz.
b) RF voltage level = 107.5 dBµV at fi = 180 to 225 MHz.
c) RF voltage level = 97 dBµV at fi = 225 to 860 MHz.
I1
handbook, full pagewidth
BNC
I3
PCB
C1
L1
BNC
C2
plug
plug
I2
RIM-RIM
PCB
C3
RIM-RIM
C4
(a)
(b)
(a) For fR = 50 MHz:
mixer A frequency response measured = 57 MHz, loss = 0 dB
image suppression = 16 dB
C1 = 9 pF
C2 = 15 pF
L1 = 7 turns (∆ 5.5 mm, wire dia. = 0.5 mm)
l1 = rigid cable (RIM): 5 cm long
(rigid cable (RIM); 33 dB/100 m; 50 Ω, 96 pF/m).
(b) For fR = 180 MHz:
mixer A frequency response measured = 150.3 MHz, loss = 1.3 dB
image suppression = 13 dB
C3 = 5 pF
C4 = 25 pF
l2 = rigid cable (RIM): 30 cm long
l3 = rigid cable (RIM): 5 cm long
(rigid cable (RIM); 33 dB/100 m; 50 Ω; 96 pF/m).
Fig.3 Input circuit for optimum noise figure.
1995 Mar 21
MBE286 - 1
9
Philips Semiconductors
Product specification
Low power VHF, UHF and hyperband
mixer/oscillator for TV and VCR 3-band tuners
TDA5731M
105 dBµV
dbook, full pagewidth
out of specification
66 dB specified
within specification
TDA5731
fn
fn 1
0.5 MHz
1 MHz
0.5 MHz
f IF
1 MHz
MBE375
Fig.4 Cross modulation/incidental FM measurement.
handbook, full pagewidth
VP
DC supply
MBE376
6.8 kΩ
100 µF
100 µF
ripple
signal
MEASUREMENT
TEST CIRCUIT
OF FIG. 14
to
spectrum
analyser
47 Ω
500 kHz
Fig.5 Ripple susceptibility measurement.
1995 Mar 21
10
fo
500 kHz
Philips Semiconductors
Product specification
Low power VHF, UHF and hyperband
mixer/oscillator for TV and VCR 3-band tuners
TDA5731M
handbook, full pagewidth
50 Ω
50 Ω
50 Ω
50 Ω
5V
HYBRID
ANZAC-183-4
5V
50 Ω
output
50 Ω
A
HYBRID
ANZAC-183-4
C18
B
C
to
pre-stages
L5
C16
C13
C12
15
C15
C14
20
19
18
17
R8
C20
C19
C17
16
14
R11
13
12
R10
11
C21
BAND A
STAGE
BAND C
STAGE
DC
STABILIZER
BAND B
STAGE
LOCAL
OSCILLATOR
AMPLIFIER
ELECTRONIC
BAND
SWITCH
MIXER
MIXER
MIXER
BAND A
OSCILLATOR
BAND C
OSCILLATOR
BAND B
OSCILLATOR
1
3
C5
C7
2
C6
4
6
C8 C10
TDA5731M
5
7
C9
C11
IF
AMPLIFIER
8
9
10
C30
C22
D1
C23
D3
D2
L1
MBE377
C31
C3
L4
L3
L2
C1
C24
C4
L6
C2
MEASUREMENT
NETWORK
IF output
R1
R2
R4
R6
R5
L7
50 Ω
Vt
R7
C28
C27
C26
C25
C29
Fig.6 Reference measurement set-up.
1995 Mar 21
11
spectrum
analyser
Philips Semiconductors
Product specification
Low power VHF, UHF and hyperband
mixer/oscillator for TV and VCR 3-band tuners
Components values for Fig.8
Table 1
Table 2
Capacitors
(all SMD and NP0 except C28)
NUMBER
TDA5731M
Resistors (all SMD)
NUMBER
VALUE
VALUE
R1
47 kΩ
R2
24 kΩ
C1
82 pF
R4
24 kΩ
C2
5.6 pF
R5
47 kΩ
C3
100 pF
R6
15 Ω
C4
100 pF
R7
10 kΩ
C5
2.2 pF
R8
100 Ω
C6
1 pF
R10
15 kΩ
C7
2.2 pF
R11
27 kΩ
C8
1 pF
C9
2.2 pF
C10
2.2 pF
C11
2.7 pF
C12
1 nF
C13
1 nF
C14
1 nF
C15
1 nF
C16
1 nF
C17
10 nF
C18
10 nF
C19
1 nF
C20
1 nF
Table 3
Diodes and coils
NUMBER
VALUE
Diodes
D1
BB132
D2
BB134
D3
BB133
Coils(1)
L1
7.5 turns (3 mm)
L2
2.5 turns (3.5 mm)
L3
1.5 turns (2.5 mm)
L4
1.5 turns (4 mm)
L5
2.2 µH (choke coil)
C21
1 nF
C22
1 nF
Note
C23
1 nF
1. Wire size for L1 to L4 is 0.4 mm
C24
18 pF
C25
1 nF
C26
1 nF
C27
1 nF
C28
150 nF
C29
1 nF
C30
3 pF
C31
3 pF
1995 Mar 21
Transformers (L6 = 2 × 5 turns and L7 = 2 turns))
Coil type: TOKO 7kN; material: 113kN, screw core
(03-0093), pot core (04-0026).
12
Philips Semiconductors
Product specification
Low power VHF, UHF and hyperband
mixer/oscillator for TV and VCR 3-band tuners
TDA5731M
1
handbook, full pagewidth
0.5
2
0.2
5
200 MHz
10
+j
0
40 MHz
0.2
0.5
1
2
5
∞
10
–j
10
5
0.2
2
0.5
1
MCD517
Fig.7 Input admittance (S11) of the band A mixer input (40 to 200 MHz) (Y chart).
1
handbook, full pagewidth
0.5
2
470 MHz
0.2
5
10
170 MHz
+j
0
0.2
0.5
1
2
5
∞
10
–j
10
5
0.2
2
0.5
1
MCD518
Fig.8 Input impedance (S11) of the band B mixer input (170 to 470 MHz) (Z chart).
1995 Mar 21
13
Philips Semiconductors
Product specification
Low power VHF, UHF and hyperband
mixer/oscillator for TV and VCR 3-band tuners
TDA5731M
1
handbook, full pagewidth
0.5
2
860 MHz
0.2
5
430 MHz
10
+j
0.2
0
0.5
1
2
5
∞
10
–j
10
5
0.2
2
0.5
1
MCD521
Fig.9 Input impedance (S11) of the band C mixer input (460 to 880 MHz) (Z chart).
1
handbook, full pagewidth
0.5
0.2
2
900 MHz
5
10
+j
80 MHz
0
0.2
0.5
1
2
5
∞
10
–j
10
5
0.2
2
0.5
1
MCD522
Fig.10 Output admittance (S22) of the IF amplifier (80 to 900 MHz) (Y chart).
1995 Mar 21
14
Philips Semiconductors
Product specification
Low power VHF, UHF and hyperband
mixer/oscillator for TV and VCR 3-band tuners
TDA5731M
1
handbook, full pagewidth
0.5
2
0.2
5
10
+j
0
–j
0.2
0.5
45 MHz
25 MHz
1
2
5
∞
10
10
5
0.2
2
0.5
1
MCD523
Fig.11 Output reflection coefficient (S22) of the LO amplifier (25 to 45 MHz) (Z chart).
1995 Mar 21
15
Philips Semiconductors
Product specification
Low power VHF, UHF and hyperband
mixer/oscillator for TV and VCR 3-band tuners
TDA5731M
PACKAGE OUTLINE
SSOP20: plastic shrink small outline package; 20 leads; body width 4.4 mm
D
SOT266-1
E
A
X
c
y
HE
v M A
Z
11
20
Q
A2
A
(A 3)
A1
pin 1 index
θ
Lp
L
1
10
detail X
w M
bp
e
0
2.5
5 mm
scale
DIMENSIONS (mm are the original dimensions)
UNIT
A
max.
A1
A2
A3
bp
c
D (1)
E (1)
e
HE
L
Lp
Q
v
w
y
Z (1)
θ
mm
1.5
0.15
0
1.4
1.2
0.25
0.32
0.20
0.20
0.13
6.6
6.4
4.5
4.3
0.65
6.6
6.2
1.0
0.75
0.45
0.65
0.45
0.2
0.13
0.1
0.48
0.18
10
0o
Note
1. Plastic or metal protrusions of 0.20 mm maximum per side are not included.
OUTLINE
VERSION
REFERENCES
IEC
JEDEC
EIAJ
ISSUE DATE
90-04-05
95-02-25
SOT266-1
1995 Mar 21
EUROPEAN
PROJECTION
16
o
Philips Semiconductors
Product specification
Low power VHF, UHF and hyperband
mixer/oscillator for TV and VCR 3-band tuners
TDA5731M
applied to the substrate by screen printing, stencilling or
pressure-syringe dispensing before device placement.
SOLDERING
Plastic small outline packages
Several techniques exist for reflowing; for example,
thermal conduction by heated belt, infrared, and
vapour-phase reflow. Dwell times vary between 50 and
300 s according to method. Typical reflow temperatures
range from 215 to 250 °C.
BY WAVE
During placement and before soldering, the component
must be fixed with a droplet of adhesive. After curing the
adhesive, the component can be soldered. The adhesive
can be applied by screen printing, pin transfer or syringe
dispensing.
Preheating is necessary to dry the paste and evaporate
the binding agent. Preheating duration: 45 min at 45 °C.
Maximum permissible solder temperature is 260 °C, and
maximum duration of package immersion in solder bath is
10 s, if allowed to cool to less than 150 °C within 6 s.
Typical dwell time is 4 s at 250 °C.
REPAIRING SOLDERED JOINTS (BY HAND-HELD SOLDERING
IRON OR PULSE-HEATED SOLDER TOOL)
Fix the component by first soldering two, diagonally
opposite, end pins. Apply the heating tool to the flat part of
the pin only. Contact time must be limited to 10 s at up to
300 °C. When using proper tools, all other pins can be
soldered in one operation within 2 to 5 s at between 270
and 320 °C. (Pulse-heated soldering is not recommended
for SO packages.)
A modified wave soldering technique is recommended
using two solder waves (dual-wave), in which a turbulent
wave with high upward pressure is followed by a smooth
laminar wave. Using a mildly-activated flux eliminates the
need for removal of corrosive residues in most
applications.
For pulse-heated solder tool (resistance) soldering of VSO
packages, solder is applied to the substrate by dipping or
by an extra thick tin/lead plating before package
placement.
BY SOLDER PASTE REFLOW
Reflow soldering requires the solder paste (a suspension
of fine solder particles, flux and binding agent) to be
DEFINITIONS
Data sheet status
Objective specification
This data sheet contains target or goal specifications for product development.
Preliminary specification
This data sheet contains preliminary data; supplementary data may be published later.
Product specification
This data sheet contains final product specifications.
Limiting values
Limiting values given are in accordance with the Absolute Maximum Rating System (IEC 134). Stress above one or
more of the limiting values may cause permanent damage to the device. These are stress ratings only and operation
of the device at these or at any other conditions above those given in the Characteristics sections of the specification
is not implied. Exposure to limiting values for extended periods may affect device reliability.
Application information
Where application information is given, it is advisory and does not form part of the specification.
LIFE SUPPORT APPLICATIONS
These products are not designed for use in life support appliances, devices, or systems where malfunction of these
products can reasonably be expected to result in personal injury. Philips customers using or selling these products for
use in such applications do so at their own risk and agree to fully indemnify Philips for any damages resulting from such
improper use or sale.
1995 Mar 21
17