P IEZO S YSTEMS , I NC . 186 Massachusetts Avenue Cambridge, MA 02139 • Tel: (617) 547-1777 • Fax: (617) 354-2200 • Web: www.piezo.com • E-mail: [email protected] TABLE OF CONTENTS CUSTOM DESIGN AND ENGINEERING PRODUCT DEVELOPMENT 2 PRODUCTS ELECTRONICS Piezo Linear Amplifier Piezo Switching Amplifier Proportional Voltage Booster DC to AC Inverter Drive Circuit MOTION INSTRUMENTS 4 6 8 9 LINEAR MOTION Heavy Duty Piezo Vibration Table 2 - Axis, Linear Positioner, ± 200 µm 2 - Axis, Linear Positioner, ± 1 µm 10 12 14 ANGULAR MOTION 1 - Axis, Mirror Tilter, ± 0.75° 2 - Axis, Mirror Tilter, ± 1.5° 16 18 ULTRASONIC ROTARY MOTION Ultrasonic Rotary Motor & Driver ACOUSTIC SOURCES Lightweight Acoustic Source FANS AND RESONATORS Piezoelectric Fan Piezoelectric Resonant Blade Element Piezoelectric Chopper DESIGN AND PROTOTYPING Piezoelectric Motor/Actuator Kit Piezoelectric Generator/Sensor Kit Piezo Design Aid Software Diskette TRANSDUCER ELEMENTS Low Voltage Piezoelectric Stacks Piezoceramic Bending Elements Piezoceramic Single Sheets Solder / Flux Kit 20 22 24 25 26 27 28 29 30 32 42 46 PIEZOCERAMIC APPLICATION DATA Introduction to Piezoelectricity Motor Transducer Relationships Generator Transducer Relationships Typical Thermal Properties of Piezoceramic 47 50 51 52 SERVICE AND WARRANTY: All Piezo Systems, Inc. products are warranted against defective materials and workmanship. This warranty applies for a period of time of one year from the date of delivery to the original purchaser. Any instrument or part that is found within the one year period not to meet these standards, will be repaired or replaced. No other warranty is expressed or implied. NOTE: Prices and specifications subject to change without notice. 1 CATALOG #3, 1998 CUSTOM DESIGN AND ENGINEERING P IEZO S YSTEMS , I NC . 186 Massachusetts Avenue Cambridge, MA 02139 • Tel: (617) 547-1777 • Fax: (617) 354-2200 • Web: www.piezo.com • E-mail: [email protected] PRODUCT DEVELOPMENT CUSTOMER SPECIFICATIONS Piezoceramic actuator design is based on customer specifications which include as a minimum: ■ ■ ■ ■ ■ ■ ■ Motion and force requirements Space available Voltage available Stability Thermal operating range Frequency operating range Response time ACTUATOR & SYSTEM DESIGN Using extensive computer software and experience, Piezo Systems Inc. can move directly from your specifications to a complete optimized design.The actuator geometry, electroactive material, internal lamination, polarization, electrode configuration, mount, power take-off, and production process is designed to ensure repeatable and reliable performance. HIGH FREQUENCY TUNING FORK Piezo Systems Inc. can also design and build the electronic system which drives the actuator and fabricate (or mold) the structure to which the piezo actuator is mounted. PHASED DEVELOPMENT PROGRAM Piezo Systems Inc. offers a phased development program for custom device and product development. Our experience allows the elimination of potential design flaws which plague those unfamiliar with piezoceramic technology, especially in the areas of lamination bonding, flexure design, ceramic stress and fatigue criteria, thermal stability, mounting, power take-off attachments, electronic drive, testing, and evaluation. This service reduces the customer’s need to dedicate highly qualified personnel during the development period, and development time is typically reduced from years to months. Financial and technical risks are minimized. The following phases are quoted on a fixed price basis: 2 - AXIS ROTATIONAL POSITIONER ■ ■ ■ ■ FEA MODELING CATALOG #3, 1998 2 Analysis and Design Phase: Communication of specifications, analysis, and optimized design of actuator. Prototype Phase: Samples built to specification. Pre-production Phase: Pre-production samples for exhaustive testing. Production Phase: Production pieces at desired volume. CUSTOM DESIGN AND ENGINEERING A R E A S O F E X P E RT I S E BENDING ACTUATORS & SENSORS Piezo Systems’ proprietary bonding process and ceramic quality testing program leads to consistent performance, high-strength, thermally stable, void free laminations. Our advanced cutting techniques produce actuators with dimensional tolerances within ±.001 inch if necessary; widths as narrow as .020 inch; chip free edges; non-linear shapes; and contamination free surfaces. Piezo Systems ships parts to performance specifications, not merely to dimensional tolerance. Our bending actuators are employed in piezo valves, choppers, modulators, fans, tunneling microscopes, and soil testers. Our bending sensors are used in implantable pacemakers and industrial equipment. BENDING ELEMENTS RESONANT DEVICES RESONANT DEVICES Resonant devices are an effective way of achieving high periodic motion at low voltage and power. Products designed to operate at a single frequency require special attention be paid to shape uniformity, material consistency, and process control. A careful balance is sought between minimizing strain on the piezoceramic and maximizing the dynamic amplitude. Energy losses due to internal dissipation, external attachments, and output loading are addressed. RESONANT DEVICES ULTRASONIC DEVICES Ultrasonics, a special portion of the resonant spectrum, find extensive use over a wide range of application areas. These devices are designed according to the same principles guiding resonant devices. However, additional consideration is given to amplitude stability, power consumption, over-heating, resonance tracking, and electronic drive. RESONATORS Piezo Systems has developed a monolithic construction which eliminates many of the problems associated with precompressed bolt together systems. CONSULTING & ANALYSIS Piezo Systems offers consultation on an hourly, daily, weekly, and monthly basis. PRODUCTION Combined with proprietary processing techniques, Piezo Systems works closely with a network of highly specialized vendors. As a result Piezo Systems is capable of supplying highly sophisticated single parts or hundreds of thousands of parts per year. ULTRASONICS 3 CATALOG #3, 1998 ELECTRONICS P IEZO S YSTEMS , I NC . 186 Massachusetts Avenue Cambridge, MA 02139 • Tel: (617) 547-1777 • Fax: (617) 354-2200 • Web: www.piezo.com • E-mail: [email protected] PIEZO LINEAR AMPLIFIER DESCRIPTION Piezo Systems offers a single channel high frequency amplifier for driving a variety of piezo actuators, including stacks, bimorphs, and single sheets. The ability of an amplifier to drive a piezo device statically is determined primarily by the voltage level and stability. Its ability to drive a piezo device dynamically is determined by the capacitance of the actuator, the voltage to which it must be charged, and the number of times it must be charged and discharged per second.These establish the current, voltage, and frequency requirements of the amplifier. The EPA-102 is a high voltage (± 200 Vp), high current (± 200 mA), and high frequency (DC to 300 KHz) amplifier designed to drive higher capacitive (low impedance) loads, such as low voltage stacks, at moderate frequencies or lower capacitive loads, such as ultrasonic devices, at high frequencies. Low Electrical Noise, Low Distortion: The amplifier is made with a high quality Apex® High Voltage Hybrid Operational Amplifier, and utilizes high regulation linear power supplies. They are housed in a heavy high conductivity aluminum case which provides an excellent shield from external electromagnetic interference. 12 (305) SQ Input and Output Protection: Piezo loads present special problems to electronic drivers. The EPA-102 provides heavy input and output protection to take care of all shorting, turn-on, turn-off, and load generated voltage occurrences which can damage either the amp or your actuator. PIEZO SYSTEMS, INC. CAMBRIDGE, MA Manual Bias Controls (Polarity and DC offset): Useful for making manual adjustments of drive voltage to verify piezo actuator static motion, for static setting, or for applying DC bias to dynamically driven piezo actuators such as piezo stacks. PIEZO AMPLIFIER MODEL 80.102 DC OFFSET VOLTAGE OUPUT ± 200 VOLT 200 mA 5 (127) POWER OFF External Control (via analog signal to the BNC input connector): Accepts up to ± 10 Vp signal waveforms from external signal generators, computer controllers, or feedback networks from DC to rated frequency. The combined AC plus DC offset voltage is adjustable from zero to the maximum rated voltage. 0 ON — + INPUT ± 10 V MAX CAUTION HIGH VOLTAGE DC POLARITY ORDERING INFORMATION Piezo Linear Amplifier, ± 200 Vp/200mA (115 VAC, 60 Hz) Piezo Linear Amplifier, ± 200 Vp/200mA (230 VAC, 50 Hz) CATALOG #3, 1998 4 PART NO. EPA-102-115 EPA-102-230 PRICE $2,399 $2,399 ELECTRONICS SPECIFICATIONS EPA-102 PIEZO LINEAR AMPLIFIER ELECTRICAL Maximum Voltage Maximum Current Output Power Frequency Range Bandwidth ±200 volts peak ±200 mA peak 40.0 watts peak DC to 300 KHz Into 1 KΩ resistive load . . . . Flat: DC to 275 KHz 3db roll-off: 350 KHz See chart below Into capacitive load . . . . . . Fixed at X20 180 volts / µsec ±10 volts peak ±10 volts DC Direct DC coupling only 10K ohm DC coupling Normally zero volts. Adjustable to ± volts peak Capable of driving any load within the voltage and current limitations of the amplifier. 1 to 0, leading or lagging 115/120VAC, 50/60 Hz or 230/240VAC, 50/60 Hz Overload Short Circuit Voltage Gain Slew Rate (No Load) Maximum Input Voltage Maximum DC Component Input Coupling Input Impedance Output Coupling Variable DC Offset Load Impedance Load Power Factor AC Power Source Circuit Protection MECHANICAL Controls Terminals Weight Dimensions C = 10 µF Power Switch; DC Polarity (+,0,-); DC Offset Level BNC for Input; Binding posts for Output 16 lbs. 12” L x 12” D x 5” H C = .1 µF C = 1 µF C = .01 µF C = .001 µF 200 175 150 Volts Peak 125 100 75 50 25 0 10 0 10 1 10 2 10 3 10 4 10 5 10 6 Frequency (Hertz) Peak Voltage Delivered to Capacitive Load at Peak Current Rating as a Function of Operating Frequency (Steady State Sinusoidal Waveforms; Temperature = 25 °C) 5 CATALOG #3, 1998 ELECTRONICS P IEZO S YSTEMS , I NC . 186 Massachusetts Avenue Cambridge, MA 02139 • Tel: (617) 547-1777 • Fax: (617) 354-2200 • Web: www.piezo.com • E-mail: [email protected] PIEZO SWITCHING AMPLIFIER LIGHTWEIGHT - E N E R G Y E F F I C I E N T - C O M PA C T DESCRIPTION The ESA-208 achieves its flat response and wide bandwidth by employing a unique technology which is patent pending. It is the first of its kind to be offered for sale, and demonstrates concretely a future trend in miniaturization for high voltage power circuitry that will open up new practical applications for piezo actuators. The ESA-208 is a lightweight (3 lbs.), compact (7.4”W x 2.7”H x 9.6”D), high voltage (± 180 Vp), high current (± 500 mA), and audio frequency (DC to 5 KHz) amplifier designed to drive high capacitive loads, such as low voltage stacks, at moderate frequencies or low capacitive loads, such as acoustic sources, at high frequencies. 9.6" (244) Principle of Operation: The input signal to the amplifier is converted into a train of width modulated pulses. The polarity and duration of these pulses alternately control the turn on and turn off of two (high and low) high voltage power switches operating at 200 KHz. The high frequency carrier is filtered out to pass the audio signal. A typical linear amplifier High Current Capability: achieves voltage control by intelligently adjusting the resistance value of the output stage which is in series with the load. If the load draws .5 amps, all that current must flow through the output stage resistance and be turned into heat. By contrast, the switching amplifier has an output stage which is either fully on of fully off (never in between), and so is capable of metering out far higher currents for the same size circuit with a minimum of heat loss. DC OFFSET PIEZO SYSTEMS INC. OVER CURRENT POWER 2.7" (69) INPUT OUT 0 – GND + RESET POLARITY MODEL ESA-203 7.4" (188) Input and Output Protection: Piezo loads present special problems to electronic drivers. The ESA-208 provides input and output protection to take care of turn-on, turnoff, and load generated voltage occurrences which can damage either the amp or your actuator. Manual Bias Controls (Polarity and DC offset): Useful for making manual adjustments of drive voltage to verify piezo actuator static motion, for static setting, or for applying DC bias to dynamically driven piezo actuators such as piezo stacks. External Control (via analog signal to the BNC input connector): Accepts up to ± 10 Vp signal waveforms from external signal generators, computer controllers, or feedback networks from DC to rated frequency. The combined AC plus DC offset voltage is adjustable from zero to the maximum rated voltage. Piezo Systems offers a single channel audio frequency switching amplifier for driving a variety of piezo actuators, including stacks, bimorphs, and single sheets. ORDERING INFORMATION Piezo Switching Amplifier, ± 180 Vp/±500mA (115 VAC, 60 Hz) CATALOG #3, 1998 6 PART NO. ESA-208-115 PRICE $1,799 ELECTRONICS SPECIFICATIONS ESA-208 PIEZO SWITCHING AMPLIFIER MECHANICAL Dimensions Weight Controls Terminals 7.4” W x 9.6” D x 2.7” H (188 x 244 x 69) 3 lbs. (1.6 Kg) Power Switch; DC Polarity (+, zero, -); DC Offset BNC for Input; Binding posts for Output ELECTRICAL Maximum Output Voltage Maximum Output Current Variable DC Offset Frequency Range Voltage Gain Maximum Input Voltage Maximum Input, DC Component Input Coupling Input Impedance Output Coupling Load Impedance AC Power Source Circuit Protection ± 180 volts peak ± 500 mA peak (see graph below) ± 180 volts peak, Adjustable DC to 5 KHz x 20, +10% / -5% ±10 volts peak ±10 volts DC DC coupled 47K ohm DC coupled Any capacitive loads and resistive loads above 500 Ω 115-125VAC, 50-60 Hz Current limit, short circuit, and thermal protection with manual reset. • This is a new technology and specifications are subject to change. C=100 µF 210 C=1 µF C=10 µF C=0.1 µF 180 Voltage 150 120 90 60 30 0 1 10 100 1,000 5,000 Frequency (Hz) ESA-208 Peak Output Voltage versus Frequency for various capacitive loads (sinusoidal waveform). 7 CATALOG #3, 1998 ELECTRONICS P IEZO S YSTEMS , I NC . 186 Massachusetts Avenue Cambridge, MA 02139 • Tel: (617) 547-1777 • Fax: (617) 354-2200 • Web: www.piezo.com • E-mail: [email protected] P R O P O R T I O N A L V O LTA G E B O O S T E R DESCRIPTION The Proportional Voltage Booster is a simple means for obtaining the higher voltage used for driving piezo devices, such as sheets, benders and stacks, at static or quasi static frequency. It requires only a low voltage DC supply (such as the output of an op-amp), commonly available in the laboratory. The booster is small in size, PC board mountable, and suited for low current / high voltage applications. Output voltage is proportional to the input voltage and is linear from ~ 10% to the maximum output voltage. Output ripple is low. Floating output enables the user to choose either positive or negative drive. And, it is short circuit and reverse polarity protected. BOOSTER SPECIFICATIONS Input Voltage: Input Current: Output Voltage: Output Current: Load Regulation: Ripple: Insulation Resistance: Weight: Temperature Range: .125 (3.2) .80 (20.3) _ + .60 (15.2) IN OUT _ .325 (8.3) 1.25 (31.8) 1.00 (25.4) + .125 (3.2) 1.25 (31.7) ad 300 Bottom View No Output Voltage (VDC) .04 (1.0) Dia. Typical 0 - 12 VDC 85 mA Nominal 0 - 250 VDC Nominal 2 mA 5% (1/2 to full load) < 0.5% p-p 3500 VDC ~1.5 oz -20°C to +70°C .55 (14.0) Typical .63 (1.6) Max Lo 250 ad 200 0K Ω Lo 12 150 100 Ω 0K ad Lo 5 50 0 0 1 2 3 4 5 6 7 8 9 10 11 12 Input Voltage (VDC) ORDERING INFORMATION Proportional Voltage Booster CATALOG #3, 1998 PART NO. EVB-304 8 PRICE $299 ELECTRONICS P IEZO S YSTEMS , I NC . 186 Massachusetts Avenue Cambridge, MA 02139 • Tel: (617) 547-1777 • Fax: (617) 354-2200 • Web: www.piezo.com • E-mail: [email protected] D C TO AC I N V E RT E R D R I V E C I R C U I T DESCRIPTION The inverter drive circuit converts a DC voltage input into an oscillating AC output. The inverter circuit is provided for driving low voltage (up to 56 Vp-p), low frequency ( 75 Hz - 400 Hz) resonant piezo devices such as fans, choppers, and vibrators. The output frequency is adjusted manually by turning the trimmer pot on the PCB. Optimum tuning is accomplished by visual observation of the device motion or inspection of the output waveform on an oscilloscope during operation. DRIVING PIEZO RESONATORS 12VDC Piezo Fan: The 12 VDC fan (see page 24) can be bolted directly to the EIN-406. Two wires from terminal “A” connect to the two solder dots on the piezo fan, and the metal spacer bolts directly to terminal “B”. INPUT / OUTPUT WAVEFORM Piezo Resonant Element: The resonant blade element (see page 25) may be driven using the EIN-406. + Input Voltage (VDC) 0 Piezo Chopper. The piezo chopper (see page 26) may be driven using the EIN-405. + Piezo Benders: Bending elements (see pages 32 - 37) may be driven at resonance using the appropriate inverter Circuit. .125 (3.2) Time Output Voltage 0 (±Vpeak) - 1.25 (31.8) Time +12 60 1.50 (38.1) B B Output Voltage (Vpeak-peak) 1.00 (25.4) A A #2-56 tapped 2 plcs. GND INVERTER SPECIFICATIONS Input Voltage Range Output Voltage Range Frequency Range Temperature Range VDC Vp-p Hz °C EIN-405 EIN-406 3 - 30 0 - 56 50 - 200 0 -60 3 - 30 0 - 56 150 - 400 0 - 60 50 40 30 20 10 0 0 5 10 15 20 25 30 Input Voltage (VDC) ORDERING INFORMATION Inverter Drive Circuit ( 75 Hz - 200 Hz) Inverter Drive Circuit (150 Hz - 400 Hz) PART NO. EIN-405 EIN-406 9 PRICE $129 $129 CATALOG #3, 1998 MOTION INSTRUMENTS P IEZO S YSTEMS , I NC . 186 Massachusetts Avenue Cambridge, MA 02139 • Tel: (617) 547-1777 • Fax: (617) 354-2200 • Web: www.piezo.com • E-mail: [email protected] H E A V Y D U T Y P I E Z O V I B R AT I O N TA B L E L O W V O LTA G E , L A R G E L O A D C A PA C I T Y & N O N - MAGNETIC DESCRIPTION The heavy duty piezoelectric Vibration Table requires only 15 Vrms to deliver a peak to peak amplitude of 9 µM from DC to 200 Hertz. The system consists of a low frequency vibration table and electronic driver. The Vibration Table is driven by piezoelectric stacks located symmetrically about the outer diameter of the table top. Piezoelectric stacks provide a means of generating oscillations electrostatically rather than magnetically. A spring-plate assembly provides stack compression, torsional resistance, and moment compensation. Both english and metric bolt patterns are available. The base plate bolts to ground using 1/4" (or M6) hardware on 6" (or 150 mm) centers. A load up to 150 lbs. may be bolted to the table top using the 1/4-28 UNF (or M6) tapped holes located on the 1.0" (or 25 mm) centers. #1/4-20 or M6 Clr. hole on a 6.0" (or 150 mm) BCD 45° apart, 8 plcs. NOTE: The shake table can be driven statically from 0 to +100 VDC and achieve a motion range of 0 to + 30µm. #1/4-28 or M6 tapped hole on a 2.0" (50 mm) BCD 90° apart, 4 plcs. plus center DRIVER The Vibration Table Driver accepts 0 to ±10 Vp input signals from a frequency generator, computer, or feedback network and delivers 0 to 15 Vrms to the Vibration Table, allowing the operator to scan through an operating frequency range from 0 to 200 Hz. 1.00 (or 25) Since the stack motors cannot tolerate appreciable voltage in the antipoling direction, the electronic package provides both an AC drive voltage and a DC bias voltage. The bias voltage superimposes a positive DC voltage greater than the peak negative swing introduced during maximum AC operation. 3.00 (75) 3.5 (88.9) The driver protects the table from excessive voltage, current, and frequency. 3.4 (86) FEATURES ■ 1.0 (25.4) ■ ■ ■ 6.5 (165) ORDERING INFORMATION Piezo Vibration Table (English version) Piezo Vibration Table (Metric version) Vibration Table Electronic Driver CATALOG #3, 1998 No magnetic field generation. All non-magnetic materials Safe operating voltage, 15 Vrms High load capacity PART NO. IVB1-003-E IVB1-003-M IVB1-003-C01 10 PRICE $4,500 $4,500 $3,250 MOTION INSTRUMENTS SPECIFICATIONS PIEZO VIBRATION TABLE DIMENSIONS Dimensions (H x OD) inches mm inches mm N English Metric English Metric Table Top Diameter Weight Mounting, Base Plate Mounting, Table Top 3.43 x Ø 6.50 87 x Ø 165 Ø 3.00 Ø 76 22 1/4 clearance holes on 6.0” BCD M6 clearance holes on 150mm BCD 1/4-28 tapped holes, 1.0” centers, 9 places M6 tapped holes, 50mm centers, 9 places ELECTRICAL Rated Input Voltage (at 200 Hz with 30 VDC bias voltage applied) Vrms 15 Input Capacitance Farad 45 x 10-6 Bleed Resistance Ω 10K Power Cable RG 174/U, 10 Feet (3 m), 4 pin connector THERMAL Operating Temperature Range Storage Temperature Range °C °C 10 to 40 0 to 50 µm peak ±4.5 µm peak Hz N N 0 - 28 0 - 200 660 4,400 PERFORMANCE Dynamic Deflection (150 lb. load, 200 Hz, 15Vrms) Static Deflection (150 lb. load, 0 Hz, 0 - 100VDC) Frequency Range Rated Load Maximum Compressive Load VIBRATION TABLE ELECTRONIC DRIVER 115VAC, 60 Hz or 230VAC, 50/60Hz INPUT POWER SOURCE DIMENSIONS Inches 12 x 12 x 5 mm 305 x 305 x 127 Vp ± 10 VDC Vrms Arms Hz 30 0-15 1.25 DC - 200 INPUT SIGNAL Maximum Input Voltage OUTPUT SIGNAL DC Offset Voltage AC Drive Voltage Output Current Frequency Range Output terminal protected from back EMF. Power amplifier thermally protected. Input voltage and current protection Frequency protection. PROTECTION 11 CATALOG #3, 1998 MOTION INSTRUMENTS P IEZO S YSTEMS , I NC . 186 Massachusetts Avenue Cambridge, MA 02139 • Tel: (617) 547-1777 • Fax: (617) 354-2200 • Web: www.piezo.com • E-mail: [email protected] 2-AXIS LINEAR POSITIONER, ± 200 µm DESCRIPTION The piezoelectric 2-axis linear positioner is a low frequency device designed for delicate manipulations of relatively light loads. The piezoelectric motors are configured to provide linear motion along the x and y axis without rotation and shortening commonly associated with standard cantilever devices. The design leads to higher displacements than normally associated with piezoelectric devices, while delivering the fine resolution generally sought. The positioner produces displacements of ± 200 µm with no time lag, vibration, or backlash. When used under a microscope, voltage may be reversed to compensate for inverted optics. The motors produce no magnetic fields and are clean room compatible. The positioner may be electronically driven with the EPA102 Piezo Amplifier . Two hole patterns are available for mounting: 1/4-20 on 1 inch centers or M6-1.0 on 25 mm centers. 1/4-20 or M6 Clearance Hole 6 Plcs. 1/4-20 or M6 Tapped Hole 4 Plcs. 2.0 or (50.8) Custom Configurations: Other piezo linear positioner features are available in custom configurations, including: single axis, higher and lower motions, totally non-magnetic constructions, and custom sizes. 1.25 or (31.8) .50 or (12.5) APPLICATIONS ■ .50 or (12.5) ■ 1.50 or (37.5) ■ ■ ■ (46.3) 1.82 Scientific Research: Invitro fertilization Biology: Micro dissection, Gene splicing Precision Engineering: Robotics Electronics: Microchip circuitry testing Microscopy: Slide manipulation (6.4) .25 1.29 (32.8) 2.0 (50.8) .25 (6.4) 3.5 (88.9) Scale: x1/2 ORDERING INFORMATION PART NO. PRICE 2-Axis Linear Positioner (1/4-20 on 1 inch centers) 2-Axis Linear Positioner (M6-1.0 on 25mm centers) ILN2-001-E ILN2-001-M $2,499 $2,499 CATALOG #3, 1998 12 MOTION INSTRUMENTS SPECIFICATIONS 2 - AXIS LINEAR POSITIONER, ±200 µm MECHANICAL Dimensions (L x W x H) Weight (without platform) (with platform) Mounting Inches mm grams grams English Metric 3.5 x 2.0 x 1.5 89 x 51 x 46 140 175 1/4-20 clr. holes on 3” centers, 6 plcs. M6 clr. holes on 75mm centers, 6 plcs. Vp nF ± 180 35 2.1 meters (7 feet) 6 Pin, RJ12 Modular Plug °C °C 10 - 60 0 - 70 µm nm grams Hz ± 200 25 50 DC - 10 ELECTRICAL Rated Input Voltage Capacitance / Channel Input Cable Input Connector THERMAL Operating Temperature Range Storage Temperature Range PERFORMANCE Free Deflection @ ± 180 Vp Resolution Load Capacity Frequency Range (No load) 13 CATALOG #3, 1998 MOTION INSTRUMENTS P IEZO S YSTEMS , I NC . 186 Massachusetts Avenue Cambridge, MA 02139 • Tel: (617) 547-1777 • Fax: (617) 354-2200 • Web: www.piezo.com • E-mail: [email protected] 2-AXIS LINEAR POSITIONER, ± 1µm DESCRIPTION The 2-Axis Linear Positioner is a solid state high frequency device designed for optical fiber alignment or general micropositioning. The power take-off block is driven by piezoelectric motors configured to provide linear motion along the x and y axes. The positioner delivers extremely fine displacements (in the nm range) by adjusting the applied voltage. The piezoelectric motors produce no contamination or magnetic fields and show no wear over time. The positioner can be mounted to ground using mounting holes on the bottom or sides. Power take-off can be accessed from the top or side. A power cable exits from the rear edge. The positioner may be electronically driven with the EPA102 Piezo Amplifier. .01 (.25) #4-40 Tapped 0.2" Deep, 4 Plcs. 1.24 (31.5) 1.375 (34.9) #4-40 Tapped 0.3" Deep One side, 4 plcs. 2.20 (55.9) Wire Exit .38 (9.5) .95 (24.1) 1.00 (25.4) .50 (12.7) .225 (5.7) .50 (12.7) Axis-1 1.25 (31.8) .25 (6.4) Custom Configurations: Other piezo linear positioner features are available in custom configurations, including: single axis, higher and lower motions, totally non-magnetic constructions, custom sizes and hole patterns. .50 (12.7) .90 (22.9) Axis-2 1.48 (37.6) #4-40 Tapped 0.3" Deep Both sides, 6 Plcs. 1.75 (44.5) .25 (6.4) #4-40 Tapped 0.3" Deep, 2 Plcs. .95 (24.1) .475 (12.1) .75 (19.1) .75 (19.1) 2.50 (63.5) ORDERING INFORMATION PART NO. PRICE 2-Axis Linear Positioner, ±1µm (English Version) ILN2-002-E $2,999 CATALOG #3, 1998 14 MOTION INSTRUMENTS SPECIFICATIONS 2 - AXIS LINEAR POSITIONER, ± 1µm MECHANICAL Dimensions (L x W x H) Weight Inches (mm) grams 2.5 x 1.0 x 2.2 153 Vp nF MΩ ± 70 82 10 °C °C 10-40 °C 0 - 50 °C µm µm nm Hz grams ±1 ±1 ±1 5,000 200 (63.5 x 24.1 x 55.9) ELECTRICAL Rated Input Voltage Input Capacitance (per axis) Input Resistance (per axis) ENVIRONMENTAL Operating Temperature Storage Temperature Range PERFORMANCE Motion (X Direction) Motion (Z Direction) Resolution Frequency Limit (no load) Load Capacity 15 CATALOG #3, 1998 MOTION INSTRUMENTS P IEZO S YSTEMS , I NC . 186 Massachusetts Avenue Cambridge, MA 02139 • Tel: (617) 547-1777 • Fax: (617) 354-2200 • Web: www.piezo.com • E-mail: [email protected] 1 - A X I S M I R R O R T I LT E R , ± 0 . 7 5 ° DESCRIPTION The piezoelectric 1-Axis Mirror Tilter is a high frequency device designed to produce angular motion at high speed and low power. Because of its small size, this device is capable of being directly bolted to a gimbal mount and replaces bulky galvanometer systems. The piezoelectric motors provide reasonable displacement while delivering the fine resolution associated with piezoelectric devices. The motors produce no magnetic fields and are clean room compatible. A 5mm x 5mm x 1mm crown glass mirror with a protective gold coating is directly attached to the motor assembly. The tilter may be electronically driven using the EPA102 Piezo Linear Amplifier .Two hole patterns are available for mounting: 1/4-20 on 1 inch centers, or M6-1.0 on 25 mm centers. Custom Tilter Configurations: Other piezo single axis tilter features are available in custom configurations, including: different angles and frequencies, custom mirror attachment, high temperature operation (up to 150°C), low temperature / low vacuum operation, totally nonmagnetic constructions, and custom sizes. Mirror 5mm Sq. .38 (9.7) ± Angle .43 (10.9) .50 (12.7) .50 or (12.9) 1.00 or (25) .50 or (12.9) .25 or (6.5) 1.00 (25.4) #1/4-20 or M6 Tapped 3/8 (9.5) deep, 4 plcs. .50 or (12.5) ORDERING INFORMATION PART NO. 1 pc. 5 pc. 25 pc. 100 pc. 1 - Axis Mirror Tilter (English version) 1 - Axis Mirror Tilter (Metric version) ΙAG1-004-E ΙAG1-004-M $2,000 $2,000 $1,250 $1,250 $750 $750 $400 $400 CATALOG #3, 1998 16 MOTION INSTRUMENTS SPECIFICATIONS 1- AXIS PIEZOELECTRIC MIRROR TILTER, ±0.75° MECHANICAL Dimensions (L x W x H) Inches mm 2.0 x 1.0 x 0.5 50 x 25 x 12.5 Mirror Material Dimensions (L x W x T) Flatness Weight Mounting Grams English Metric Crown Glass, Protective Gold Coating 5x5x1 3 l per 25 mm 30 #1/4-20 tapped holes, 4 places, .5” x 1.0” M6 tapped holes, 4 places, 12.5mm x 25mm V peak nF ±180 22 Degrees Hz Hz °C °C ± .72 0 - 1,500 2,200 -20 to 60 -30 to 70 mm ELECTRICAL Maximum Input Voltage (Vp) Capacitance PERFORMANCE Angular Range (@ ± 180 Vp) Broadband Operating Range Resonant Frequency Thermal Operating Range Thermal Storage Range Angle versus Voltage Amplitude versus Frequency 0.8 .7 0.7 .6 Angle (Relative Amplitude) ± Angle (Degrees) 0.6 0.5 0.4 0.3 .5 .4 .3 .2 0.2 .1 0.1 0 0 20 40 60 80 100 120 0 140 0 1 2 3 Frequency (KHz) Voltage (Vrms) 17 CATALOG #3, 1998 MOTION INSTRUMENTS P IEZO S YSTEMS , I NC . 186 Massachusetts Avenue Cambridge, MA 02139 • Tel: (617) 547-1777 • Fax: (617) 354-2200 • Web: www.piezo.com • E-mail: [email protected] 2 - A X I S M I R R O R T I LT E R , ± 1 . 5 ° U LT R A T H I N P R O F I L E DESCRIPTION The piezoelectric 2-axis mirror tilter is a low profile device designed for insertion between closely spaced components in an optical path. It may be used for either reflective or refractive optical elements. The tilter delivers precise angular motions for dynamic beam steering, adjustment, or stabilization. Large angular deflections ≥ ±25 milliradians and resolution better than 5 µradians are obtained. Mirror elements may be provided separately for individual application needs. Drive Electronics: Each axis my be driven using the EPA102 linear amplifier described on page 4 and 5. Custom Tilter Configurations: Other piezo double axis tilter features are available in custom configurations, including: different angles and frequencies, mirror attachments, high temperature operation (up to 150°C), low temperature / low vacuum operation, non-magnetic, and custom sizes. Axis-1 1.50 (38.1) 1.41 (35.9) Axis-2 Mirror Diameter .984 (25.0) Mirror Diameter .984 (25.0) 1.414 (35.9) 1.50 (38.1) .10 (2.5) 3.50 (88.9) Square .06 (1.6) ORDERING INFORMATION PART NO. 1 pc. 5 pc. 25 pc. 100 pc. 2 - Axis Mirror Tilter (English version) 2 - Axis Mirror Tilter (Metric version) IAG2-005-E IAG2-005-M $2,999 $2,999 $1,999 $1,999 $999 $999 $599 $599 CATALOG #3, 1998 18 MOTION INSTRUMENTS SPECIFICATIONS 2 - AXIS PIEZOELECTRIC MIRROR TILTER, ±1.5° MECHANICAL Dimensions (L x W x H) Round Flat Mirror Material Dimensions (Dia. x T) Flatness Weight Mounting inches 3.5 x 3.5 x .090 (89 x 89 x 2.3) grams English Metric Crown Glass, Aluminum Coating Ø.984 x .039 (Ø25.0 x 1.0) 3 λ per 25 mm 28 #1/4-20 Clr holes on 3” centers (and 4”) M6 Clr holes on 75mm centers (and 100mm) Vp nF ± 180 35 °C °C -20 to +60 -30 to +70 degrees radians µradians Hz Hz ± 1.5 ± .026 ± 25 0 - 200 ~400 inches ELECTRICAL Rated Input Voltage (Vp) Capacitance (per axis) ENVIRONMENTAL Thermal Operating Range Thermal Storage Range PERFORMANCE Angular Range (@ ± 180 Vp) Resolution Broadband Operating Range Resonant Frequency ±Angle versus Voltage Amplitude versus Frequency 1.75 2.00 1.75 1.50 Input Frequency = 100 Hz Input Voltage = 2 Vrms 1.25 ± Angle (Degrees) ± Angle (Degrees) 1.50 1.25 1.00 0.75 1.00 .75 .50 0.50 .25 0.25 0 0 20 40 60 80 100 120 0 140 0 100 200 300 400 500 Frequency (Hz) Voltage (Vrms) 19 CATALOG #3, 1998 MOTION INSTRUMENTS P IEZO S YSTEMS , I NC . 186 Massachusetts Avenue Cambridge, MA 02139 • Tel: (617) 547-1777 • Fax: (617) 354-2200 • Web: www.piezo.com • E-mail: [email protected] U LT R A S O N I C R O TA R Y M O T O R DESCRIPTION Phased excitation of a piezoelectric ring produces progressive elastic oscillations (travelling waves) along its surface. This wave induces rotational motion to the rotor pressed against it. When excitation is stopped, the shaft is held in place by friction force. By reversing electrical excitation, the rotor turns in the opposite direction. Unique features of the ultrasonic motor are: compact size, low rpm without the need for gear reduction, quick response, quiet operation, holding torque greater than driving torque, and lack of magnetic field generation. The ultrasonic motor / electronic driver require a ±24 VDC power supply, switches and wiring. ULTRASONIC MOTOR KIT The ultrasonic motor kit is intended primarily as a convenient demonstration device. It consists of an ultrasonic motor mounted to a stand, an electronic driver, and a controller. The controller houses the electronic driver, power supply, on-off switching, direction switch, and speed control. 0.98 (25) .27 (6.9) .63 (16) .55 (14) .31 (8) .08 (2.0) M2 tapped mounting hole, .551" (14) BCD 4 plcs., 90° Apart .02 (0.5) Ø1.19 (Ø 30.3) MOTOR PERFORMANCE Ø1.13 (Ø 28.7) Motor Speed versus Output Torque Ø.16 (Ø4) .98 (25) Ø.43 (Ø11) 4 - Ø .031 (4 - Ø 0.8) Speed (rpm) 300 3 - 0.98 pitch (3 - 2.5 pitch) .47 (12) 200 Continuous Operating Range Short-time Operating Range (during acceleration & deceleration 100 0 0.05 Torque (N-m) 0 ORDERING INFORMATION Ultrasonic Motor Electronic Driver Circuit Ultrasonic Motor Kit CATALOG #3, 1998 PART NO. RU30-001 RU30-001-C01 RU30K-001 20 1 pc. $499 $349 $1,499 5 pc. $399 $249 25 pc. $329 $179 0.10 100 pc. $249 $99 MOTION INSTRUMENTS SPECIFICATIONS ULTRASONIC MOTOR & DRIVER MOTOR Motor Size Shaft Size Mounting Holes Rated Torque Holding Torque 30.3 mm Dia., 11 mm Thick, 4 mm Dia., 14 mm Long M2-3 on a 14 mm BCD, 90° Apart 0.05 Nm 0.1 Nm Response (no load) Starting Response Ttime Stopping Response Time Direction Reversl Response Time Direction of Rotation Continuous Operation Steady State Operating Range No Load 0.05 Nm Transient Operating Range 0.1 Nm Operating Temperature Range Allowable Temperature Rise Storage Temperature Range Humidity Weight 30 - 150 rpm -10 to 55 °C 65° C at stator surface -20 - 80°C ≤ 75% 20 grams Required Input Power Driver Output Operating Temperature Range Storage Temperature Range Size Weight 24 VDC, 0.7 Amps 110 VAC, 2 Phase, ~50 Khz -10 - 55 °C -20 - 80°C 71mm x 56mm x 22mm 240 gram ~ 50 ms ~ 1 ms ~ 10 ms CW, CCW 2,000 Hrs. 30 - 300 rpm 30 - 250 rpm DRIVER CONTROLLER (Kit only) Required Input Power Driver Output Power Switch Start / Stop Control Speed control Operating Temperature Range Storage Temperature Range 115 VAC, 60 Hz 24 VDC, 0.7 Amps On / Off CW, OFF, CCW Variable, B10KΩ , 0.1W potentiometer -10 - 55 °C -20 - 80°C 21 CATALOG #3, 1998 ACOUSTICS P IEZO S YSTEMS , I NC . 186 Massachusetts Avenue Cambridge, MA 02139 • Tel: (617) 547-1777 • Fax: (617) 354-2200 • Web: www.piezo.com • E-mail: [email protected] LIGHTWEIGHT ACOUSTIC SOURCE DESCRIPTION The Lightweight Acoustic Source is a rugged, high output, low mass acoustic source. It is a ceramic-metal composite structure. Unlike conventional speakers, it has no fragile cone or moving coils. The front face of the ABS mounting ring allows attachment and electrical isolation from the structure to which it is mounted. Twelve #6-32 tapped metal inserts located 30° apart on a 4.15” bolt circle are provided for this purpose. FEATURES Useful output band of one octave starting at 1 KHz. ■ 30° ■ Precision manufacturing method ensures close phase response matching from one unit to the next for large array noise cancellation experiments. #6-32 Tapped mounting holes on a 4.15" (105.4) BCD. 0.45" (11.4) deep. 30° apart. 12 plcs. Shallow mechanical envelope for tight spaces. ■ ■ Light weight and rigid metal diaphragm makes the acoustic source impervious to air buffeting and frame vibrations that compromise plastic and paper cone speaker outputs. ■ Exposure to repetitive high “G” forces will not change speaker properties or shorten life. Ø4.40 (111.8) 1.12 (28.4) ■ Plastic ring mount electrically isolates piezo actuator from mechanical ground, giving flexibility and safety to electronic drive schemes. 1.25 (31.8) ■ Can be driven with Piezo Systems’ small light weight switching amplifier (2 lbs). Custom Acoustic Source Configurations: Other Acoustic Source features are available in custom configurations, including: different sound levels and frequencies, high temperature operation (up to 150°C), low temperature / low vacuum operation, non-magnetic, and custom sizes. APPLICATIONS ■ ■ ■ ■ Noise Cancellation High Intensity Sound Experimentation High “G” Environment Acoustic Experimentation Warning Speaker ORDERING INFORMATION PART NO. 1 pc. 5 pc. 25 pc. Piezoelectric Lightweight Acoustic Source DAS-001 $799 $499 $299 CATALOG #3, 1998 22 100 pc. $199 ACOUSTICS SPECIFICATIONS LIGHTWEIGHT ACOUSTIC SOURCE MECHANICAL Dimensions Dia. x Thickness Weight Mounting inches (mm) grams 4.50 x 1.25 (114 x 32) 241 #4-40 screws, front mounted 12 places, 30° apart Vp nF ±100 132 °C °C 0 to +70 -10 to +70 dB See graph below 125 (70 Vrms, 6 inches from source) ELECTRICAL Rated Input Voltage Capacitance ENVIRONMENTAL Thermal Operating Range Thermal Storage Range PERFORMANCE Operating Frequency Range Nominal Output, SPL 120 10 Vrms 6" from source, on axis Sound Pressure Level (dB) 110 100 90 80 70 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 Frequency (KHz) 23 CATALOG #3, 1998 FANS & RESONATORS P IEZO S YSTEMS , I NC . 186 Massachusetts Avenue Cambridge, MA 02139 • Tel: (617) 547-1777 • Fax: (617) 354-2200 • P I E Z O FA N B L A D E , Web: www.piezo.com • E-mail: [email protected] 115 V / 60 HZ VERSION DESCRIPTION OF PIEZO FAN Piezo fans are solid state devices without wearing parts. Their oscillating mylar blade is driven at resonance by a piezo bending element. In free air, high amplitude resonant vibration of the plastic blade causes formation of high velocity unidirectional flow stream. Maximum airflow occurs on axes of the fan’s centerline, relative to both width and height dimensions. Air intake is above and below the swept out plane of the blade. Its’ simple design lends itself to low cost in high volume production. Piezo fans offer advantages over conventional fan technology. These include: instant starting with no power surge, making them especially desirable for spot cooling; ultralight weight; thin profile; and extremely low magnetic permeability. They produce almost no heat dissipation making them ideal for sealed enclosures. The 115 V / 60 Hz version piezo fan requires no drive circuit and can be driven directly off the power bus. Airflow .50 (12.7) Blade Swing 1.0 (25.4) Custom Piezo Fan Configurations: Other piezo fan features are available in custom configurations, including: different flow rates and sizes, high temperature operation (up to 150°C), low temperature / low vacuum operation, totally non-magnetic versions, DC operation, flowthrough, and water-proof configurations. 2.52 (64.0) 3.02 (76.7) #2-56 Clr. 2 plcs. .25 (6.4) FAN SPECIFICATIONS Input Voltage: Capacitance: Power Consumption Volume Flow Rate: Peak Air Velocity: Weight: Mounting : Temperature Range: EMI / RFI: .312 (7.9) .085 (2.2) Wires, 6" (152) ORDERING INFORMATION Piezo Fan Blade, 115 V / 60 Hz CATALOG #3, 1998 PART NO. RFN1-005 24 1 pc. $149 115 VAC, 60 Hz 15 nF 30 mW 2 CFM, (0.9 l/s) 400 FPM, (2.0 m/s) 2.8 grams #2-56 clr. holes, 2 places -20° C to 70° C None 5 pc. $79 25 pc. $49 100 pc. $34 FANS & RESONATORS P IEZO S YSTEMS , I NC . 186 Massachusetts Avenue Cambridge, MA 02139 • Tel: (617) 547-1777 • Fax: (617) 354-2200 • Web: www.piezo.com • E-mail: [email protected] PIEZOELECTRIC RESONANT BLADE ELEMENT DESCRIPTION OF RESONATOR The piezoelectric resonant blade element can be used as a single fan blade, a vibration source, a chopper, or modulator. The resonant element is easy to use and install. Its low profile, small size, low power consumption, low EMI, and thermal operating range make it possible to install in places forbidden to electro-magnetic devices. The element resonates at approximately 185 Hz. Mass may be added to the tip of the element. to increase amplitude and decrease resonant frequency, or, metal may be trimmed from the tip to decrease amplitude and increase resonant frequency. The elements are particularly useful for establishing feasibility of a piezoelectric device for a resonant application, such as a chopper. PRINCIPLE OF OPERATION The piezoelectric resonant element is powered electrostatically rather than magnetically. The metal portion of the blade is driven at resonance by a piezoelectric bender section at the base of the blade. Custom Configurations: Other piezo resonator features are available in custom configurations, including: different amplitudes, frequencies, sizes , thermal operating ranges (up to 150°C), low temperature / low vacuum operation, and non-magnetic constructions. SPECIFICATIONS Performance measured while driving the resonant blade element with Inverter Drive Circuit (PN: EIN-406). Input Voltage (to Inverter): Current: Power Consumption: Nominal Resonant Frequency: Tip Amplitude (p-p): Weight: Mounting : Temperature Range: 1.75 (44.5) .50 (12.7) .375 (9.5) .75 (19.1) 1.50 (38.1) .125 (3.2) 30 V 5.1 mA 153 mW 185 Hz .2 inches 3.8 grams #2-56 clr. holes -40° C to 70° C INVERTER DRIVE CIRCUIT The resonant blade element requires an oscillating drive signal matched to the resonant frequency of the blade. This may be provided by a frequency generator / amplifier or inverter circuit. Piezo Systems provides a simple inverter circuit (PN: EIN-406 described on page 9). Output frequency of the inverter is adjusted manually by turning a trim pot on the PCB. .075 (1.9) #4-40 CLR hole, 2 plcs. RESONATOR EVALUATION KIT The resonator evaluation kit includes one piezoelectric resonant element and one inverter drive circuit. ORDERING INFORMATION Piezoelectric Resonant Blade Element Piezoelectric Resonant Blade Evaluation Kit PART NO. RBL1-006 RBL1K-006 25 1 pc. $149 $250 5 pc. $99 25 pc. $60 100 pc. $35 CATALOG #3, 1998 FANS & RESONATORS P IEZO S YSTEMS , I NC . 186 Massachusetts Avenue Cambridge, MA 02139 • Tel: (617) 547-1777 • Fax: (617) 354-2200 • Web: www.piezo.com • E-mail: [email protected] PIEZOELECTRIC CHOPPER CHOPPER DESCRIPTION The piezoelectric chopper is a resonant device which moves a shutter attached to the front tip of its blade. Piezoceramic on one side of the blade can be used for excitation while the piezoceramic on the other side can be used for drive circuit feedback. Compared to electro-magnetically driven wheels and tuning forks, the piezo chopper is lightweight, small, produces no EMI, operates over a wide temperature range, low power, reliable, and cost effective. Custom Configurations: Other piezo chopper features are available in custom configurations, including: different amplitudes and frequencies, high temperature operation (up to 150°C), low temperature / low vacuum operation, and non-magnetic constructions, and two bladed (tuning fork configurations. PRINCIPLE OF OPERATION Piezoelectric choppers are powered electrostatically rather than magnetically. The oscillating blade and shutter is driven by a piezoelectric bending element operating at resonance. Drive Voltage: 60 Vp-p Nominal Resonant Frequency: 100 Hz Shutter Amplitude: .42 Inches p-p Feedback Voltage: 20 Vp-p Weight: 4.8 grams Mounting Holes: #2-56 tapped holes, 3 plcs. Temperature Range: 0° to 60° C .66 (16.8) .25 (6.4) Shutter Resonator Mount .130 (3.3) #2-56 Tapped 3 plcs. Shutter Displacement (Inches p-p) .50 (12.7) SPECIFICATIONS .235 (6.0) .25 (6.4) .375 (9.5) .125 (3.2) .550 (14.0) .125 (3.2) 2.52 (64.0) 0.5 0.4 0.3 0.2 0.1 INVERTER DRIVE CIRCUIT 0 0 When being driven sinusoidally, the 100 Hz piezo chopper requires an oscillating drive signal matched to the resonant frequency of the blade. This may be provided by a frequency generator/amplifier or inverter circuit. Piezo Systems provides a simple inverter circuit (PN: EIN-405 described on page 9). Output frequency is adjusted manually by turning a trim pot on the PCB. ORDERING INFORMATION Piezo Chopper Piezo Chopper Evaluation Kit CATALOG #3, 1998 10 20 30 40 50 60 Drive Voltage (Vp-p) CHOPPER EVALUATION KIT The evaluation kit includes a 100 Hz piezo chopper and an inverter drive circuit. PART NO. RCH1-005 RCH1K-005 26 1 pc. $249 $350 5 pc. $199 25 pc. $59 100 pc. $39 DESIGN AND PROTOTYPING P IEZO S YSTEMS , I NC . 186 Massachusetts Avenue Cambridge, MA 02139 • Tel: (617) 547-1777 • Fax: (617) 354-2200 • Web: www.piezo.com • E-mail: [email protected] P I E Z O E L E C T R I C M O T O R / A C T U AT O R K I T DESCRIPTION The motor actuator kit is designed as a development tool for those who wish to quickly verify the feasibility of a piezoelectric approach to an idea or application. The piezoelectric materials provided in this kit represent some of the basic building blocks employed in constructing bending motors, extension motors, and stack motors. Emphasis is placed on designing and building bending actuators. Because the piezoelectric effect is reversible, the same elements are used as sensors and generators. PSI5A-S4-ENH piezoceramic was chosen for the kit because it offers the fewest voltage, temperature, and stress restrictions. It is, by far, the most commonly used piezoceramic in the industry. The manual is intended to help the user model, fabricate, and test a prototype actuator as rapidly as possible. Quick and simple techniques for cutting piezoceramic elements to desired size are described, as well as, attaching leads to the electrodes. Equations for free deflection, block force , resonant frequency, maximum stress, and capacitance allow the user to scale experimental results to many actuator designs. PIEZO MOTOR APPLICATIONS ■ ■ ■ ■ ■ Micro actuators and manipulators for optical, robotic, fluidic, biomedical, electronic, and process engineering. Vibrating shutters and dithering devices. Acoustics and ultrasonics. Micro-pumps for process control and medical instrumentation. Small size, light weight, low power, solid state, actuators of all types for aerospace and battery powered devices. THE KIT INCLUDES ■ ■ ■ ■ ORDERING INFORMATION Piezoelectric Motor/Actuator Kit Piezoceramic Single Sheets; PSI-5A-S4-ENH 2 pieces: 1.25" x 2.5" x .0075" 2– Layer Standard Brass Piezo Motor Elements Poled for series operation 1 piece: 2.50" x 1.250" x .020" 1 piece: 1.25" x 0.500" x .020" 1 piece: 1.25" x 0.250" x .020" 1 piece: 1.25" x 0.125" x .020" Poled for parallel operation 1 piece: 2.50" x 1.250" x .020" 1 piece: 1.25" x 0.500" x .020" 1 piece: 1.25" x 0.250" x .020" 1 piece: 1.25" x 0.125" x .020" Piezoelectric Motor/Actuator Manual Introduction to Piezoelectricity Designing Piezoelectric Actuators Building Piezoelectric Actuators Wires, Solder and Flux PART NO. KMA--005 27 PRICE $499 CATALOG #3, 1998 DESIGN AND PROTOTYPING P IEZO S YSTEMS , I NC . 186 Massachusetts Avenue Cambridge, MA 02139 • Tel: (617) 547-1777 • Fax: (617) 354-2200 • Web: www.piezo.com • E-mail: [email protected] P I E Z O E L E C T R I C G E N E R AT O R / S E N S O R K I T DESCRIPTION The generator / sensor kit is designed as a development tool for those who wish to quickly verify the feasibility of a piezoelectric approach to an idea or application. The piezoelectric materials provided in this kit represent some of the basic building blocks employed in constructing bending generators, extension generators, and stack generators. Because the piezoelectric effect is reversible, the same elements are used as motors and actuators. PSI-5AS4-ENH piezoceramic was chosen for the kit because it offers the fewest voltage, temperature, and stress restrictions. It is, by far, the most commonly used piezoceramic in the industry. The manual is intended to help the user model, fabricate, and test a prototype generator as rapidly as possible. For example, quick and simple techniques for cutting ceramic elements to desired size are described. Equations for open circuit voltage, closed circuit current , resonant frequency, maximum stress, and capacitance allow the user to scale experimental results to many actuator designs. THE KIT INCLUDES ■ ■ ■ ■ Piezoceramic Single Sheets; PSI-5A-S4-ENH 2 pieces: 1.25" x 2.5" x .0075" 2– Layer Standard Brass Piezo Motor Elements Poled for series operation 1 piece: 2.50" x 1.250" x .020" 1 piece: 1.25" x 0.500" x .020" 1 piece: 1.25" x 0.250" x .020" 1 piece: 1.25" x 0.125" x .020" Poled for parallel operation 1 piece: 2.50" x 1.250" x .020" 1 piece: 1.25" x 0.500" x .020" 1 piece: 1.25" x 0.250" x .020" 1 piece: 1.25" x 0.125" x .020" Piezoelectric Generator / Sensor Manual Introduction to Piezoelectricity Designing Piezoelectric Generators Building Piezoelectric Generators Wires, Solder and Flux PIEZO GENERATOR APPLICATIONS ■ ■ ■ ■ ■ ORDERING INFORMATION Piezoelectric Generator/Sensor Kit CATALOG #3, 1998 Self energized accelerometers Activity & rate response sensors Vibration control & damping Dynamic strain instrumentation Small size, light weight, self-power, solid state sensors PART NO. KGS-006 28 PRICE $499 DESIGN AND PROTOTYPING P IEZO S YSTEMS , I NC . 186 Massachusetts Avenue Cambridge, MA 02139 • Tel: (617) 547-1777 • Fax: (617) 354-2200 • Web: www.piezo.com • E-mail: [email protected] P I E Z O D E S I G N A I D S O F T WA R E D I S K E T T E DESCRIPTION The Piezo Design Aid ( PDA ) is an iterative, text based, tutorial diskette for your IBM PC or any IBM compatible computer. It allows the user to rapidly complete numerous feasibility computations of basic piezoelectric actuator and generator applications. The PDA is a complete seminar that teaches piezoelectric theory and concepts. An expandable materials data base and application modules allow you to estimate performance for many variations on 8 basic ”motor“ and ”generator“ designs . Each application module is a full display calculator showing all formulae, inputs and outputs clearly: ■ Type in the piezo material of your choice. The program looks up all relevant material coefficients and displays them. ■ Type in design parameters in any units. ■ The program displays the results of the indicated formula acting on your inputs. ■ Compare the computed performance with your design goals. ■ Edit any inputs to achieve design goals or observe parameter trade-offs. ■ Save calculations for later retrieval. The menu driven piezo tutorial includes: ■ Historical Perspective ■ Evolution of Piezoelectric Applications ■ Piezoceramic Materials Properties Fundamental Behavior Manufacturing Processes ■ Introduction to Piezoceramic Design Design Fundamentals ■ Thinking Piezo Familiarity with Piezo Properties and Behavior ■ Symbol Explanations ■ Application Modules Stacks: Motors and Generators Benders: Motors and Generators Extenders: Motors and Generators Strain Gauges ■ Glossary ■ Bibliography PIEZO APPLICATION MODULE MENU MODULE 1 • EXTENDER-MOTOR 2 • EXTENDER-GENERATOR 3 • BIMORPH-MOTOR 4 • BIMORPH-GENERATOR 5 • MONOMORPH-MOTOR 6 • STRAIN GAGE 7 • STACK-MOTOR 8 • STACK-GENERATOR 9 • RETRIEVE PREVIOUS INTEREST AREAS “MICRO” POSITIONERS, OPTICS ROBOTICS FORCE SENSORS, PUSH-BUTTONS ROBOTICS “MILLI” POSITIONERS, SHUTTERS MOTION SENSORS, CMOS POWER SUPPLIES “MILLI” POSITIONERS, SHUTTERS, NOISEMAKER VIBRATION AND IMPACT SENSING “MICRO” POSITIONERS, OPTICS IMPACT TRIGGERED POWER SUPPLIES DISPLAY A PREVIOUS CALCULATION SELECT YOUR CHOICE AND PRESS <ENTER> OR PRESS <ESC> TO EXIT BIMORPH MOTOR CALCULATIONS TIP DEFLECTION (Y) @ NO LOAD Y = 1.5*E*d31*L^2/t = (M) FORCE (F) AGAINST RESTRAINT F = 1.5*E*(d31/s11)*w*tc^2/L = (N) RESONANT FREQUENCY (f) f = .318*(rho*s11E)^–.5*t/L^2 = (Hz) SCREEN 2.3.3 INPUTS (DEFAULT UNITS: M K S) MATERIAL = L = (M) CANTILEVER LENGTH W = (M), WIDTH tc = (M) LAYER THICKNESS E = (V/M) ELECTRIC FIELD d31 =CHARGE COEFF (M^2/V) s11E = COMPLIANCE (M^2/N) rho = CERAMIC DENSITY (Kg/M^3) PLEASE TYPE THE NAME OF THE MATERIAL OR USE THE ARROW KEYS FOR SELECTION ORDERING INFORMATION 1 SCREEN 2.0 1 Piezo Design Aid (5 /4” or 3 /2” media) 29 PART NO. PRICE KSF-002 $199 CATALOG #3, 1998 TRANSDUCER ELEMENTS P IEZO S YSTEMS , I NC . 186 Massachusetts Avenue Cambridge, MA 02139 • Tel: (617) 547-1777 • Fax: (617) 354-2200 • Web: www.piezo.com • E-mail: [email protected] L O W V O LTA G E P I E Z O E L E C T R I C S TA C K S STACK PERFORMANCE + Force (Newtons) 4,000 3,000 TS 18 -H 5- 20 2 2,000 1,000 TS18 -H5-1 04 0 DESCRIPTION 0 2 4 6 8 10 12 14 16 + Deflection (µm) A low voltage piezoelectric stack is a monolithic ceramic construction of many thin piezoceramic layers which are connected in parallel electrically. The principal characteristics of the stack are: a high energy conversion efficiency, low voltage operation, large force, low motion, fast response, and no EMI. TSI8-H5-104 & TSI8-H5-202 Displacement (µm) 15 Motion may be increased, at the expense of force, by mechanical amplification. The stack offers a high energy density in a small package. Due to its superior compressive strength, it provides a high load bearing capability. However, it is relatively weak in tension. Generally, excitation should be applied only in the direction of polarization. 10 5 0 0 Hysteresis is typically about 15% in static applications. 25 50 100 75 Voltage (VDC) TSI8-H5-104 .71 (18) .23 SQ. (6) SQ. .20 SQ. (5) SQ. Coating Temperature Rise (°C) 80 .71 (18) .44 SQ. (11) SQ. .39 SQ. (10) SQ. 60 100 V 40 20 40 V Coating 10 TS18-H5-104 TS18-H5-202 ORDERING INFORMATION Low Voltage Piezoelectric Stack (small) Low Voltage Piezoelectric Stack (large) CATALOG #3, 1998 100 1000 Sine Wave Frequency (Hz) PART NO. TS18-H5-104 TS18-H5-202 30 1 pc. $350 $499 5 pc. $300 $425 25 pc. $250 $350 100 pc. $200 $275 SPECIFICATIONS PIEZOELECTRIC STACKS TS18-H5-104 TS18-H5-202 MECHANICAL Dimensions (L x W x H) Compressive Strength Tensile Strength Young’s Modulus Poisson Ratio Density Weight Wires Inches mm N/m2 N/m2 N/m2 Kg/M3 Grams 0.2 x 0.2 x 0.72 0.4 x 0.4 x 0.72 5 x 5 x 18 10 x 10 x 18 8.8 x 108 8.8 x 108 4.9 x 106 4.9 x 106 4.4 x 1010 4.4 x 1010 0.34 0.34 7,900 7,900 4.5 16. .002 x 50 Stranded, Red wire positive ELECTRICAL Rated Voltage (Positive Only) Capacitance nF +100 VDC 1600 +100 VDC 6,500 µm N µs +14.5 840 50 +14.5 3,388 50 °C °C % -20° to +80° -30° to +85° < 50% PERFORMANCE (@ =100 VDC) Free Deflection Blocked Force Response Time ENVIRONMENTAL Thermal Operating Range Thermal Storage Range Humidity 31 CATALOG #3, 1998 TRANSDUCER ELEMENTS P IEZO S YSTEMS , I NC . 186 Massachusetts Avenue Cambridge, MA 02139 • Tel: (617) 547-1777 • Fax: (617) 354-2200 • Web: www.piezo.com • E-mail: [email protected] I N T R O D U C T I O N TO B E N D I N G T R A N S D U C E R S BENDING MOTORS BENDING GENERATORS The piezoceramic bender is a versatile low power electromechanical transducer. As a motor, electrical excitation (voltage and current) leads to a mechanical response (motion and force). As a generator (or sensor), mechanical excitation (motion and force) leads to an electrical response (voltage and current). When a piezoceramic bender is forced to flex, one layer will be in tension while the other in compression. The stresses in each layer will produce electrical outputs which will simply be the summation of the outputs of each layer. The application of an electric field across the two layers of a bender causes one layer to expand while the other contracts. The net result is a curvature much greater than the length or thickness deformation of the individual layers. A simple bender is actually a nine layer device consisting of four electrode layers, two piezoceramic layers, two adhesive layers, and a center shim. Crucial electromechanical properties of all individual sheets utilized for bending motors (or generators) are monitored. Piezo Systems proprietary bonding process leads to highstrength, uniform, void free laminations. Our advanced cutting techniques produce actuators with dimensional tolerances within ±.001 inch if necessary, widths as narrow as .020 inch, chip free edges, non-linear shapes, and contamination free surfaces. Benders may be used as strain gauges for easy and rapid determination of the characteristics of dynamic strains in structures. They exhibit extremely high sensitivities, in the order of 50 times that of wire strain gauges and are small enough that on most structures they will not materially affect the vibrational characteristics of the structure. “SMART” DEVICES Piezo devices are ideal for use as “smart” devices. That is, part of the piezo volume is able to sense its surroundings while the other portion is able to respond as necessary. Each layer of a bender may be used for each purpose. Piezo Systems provides design, engineering, and production capabilities to develop custom bimorph actuators based on performance specifications rather than simple part geometry. CATALOG #3, 1998 32 TRANSDUCER ELEMENTS BENDING TRANSDUCER CHOICES BENDING CONFIGURATIONS PIEZOCERAMIC MATERIAL The common bending configurations, piezoceramic materials, bender thicknesses, and methods of mounting are shown below. Typically PSI-5A piezoceramic is the first choice of most designers. 5A is the most temperature insensitive and offers the widest temperature range. PSI-5A achieves motion similar to PSI-5H if higher voltage is available. PSI-5H is recommended only when low voltage operation is essential. CANTILEVER CONFIGURATION F + T CENTER SHIM MATERIALS ∆X Center shim materials are available for enhancing strength (stainless steel), thermal range, non-magnetism (brass), and economy (brass). Specially designed center shims promote unique composite properties. W La Standard Materials: PSI-5A type or PSI-5H type piezoceramic Standard Thickness,T: .015” (.38 mm) .020” (.50 mm), .026” (.66 mm) Characteristics: Right end moves along arc. Simplest to mount. SERIES & PARALLEL OPERATION Series operation refers to a bender with voltage applied across both piezoceramic layers. It is a two wire device, with one wire attached to each of the outside surfaces. Parallel operation refers to a bender with voltage applied across each piezoceramic layer individually. It is a three wire device, with one wire attached to each of the outside surfaces and a third wire attached to the center shim . For the same motion, a bender polarized for series operation requires twice as much voltage as a bender poled for parallel operation (see page 46). Polarization is depicted graphically as an arrow pointing from the positive electrode to the negative electrode. SIMPLE BEAM CONFIGURATION + F W T ∆X La To convert cantilever to simple beam performance: Xf, Free Deflection = 1/4X cantilever motion Fb, Blocked Force = 4X cantilever force tr, Response Time ≈ 1/3X cantilever response C, Capacitance = same as cantilever capacitance Characteristics: Center moves up and down. NON-MAGNETIC Totally non-magnetic piezo transducers are specially fabricated using non-magnetic electrode and center shim materials. HIGH TEMPERATURE “S” BEAM CONFIGURATION T + High temperature piezo actuators are specially constructed to operate up to 150° C. F CRYOGENIC ∆X Cryogenic piezo actuators are specially constructed to operate below 4.2° C. Motor performance is reduced by ~1/5 at 77° K and ~1/7 at 4.2° K. However, much higher voltages may be applied to the bender, thereby recovering lost performance. W La To convert cantilever to “S” beam performance: Xf, Free Deflection = 1/2X cantilever motion Fb, Blocked Force = 2X cantilever force tr, Response Time ≈ 0.6X cantilever response C, Capacitance = same as cantilever capacitance Characteristics: Right end moves ~ linearly. VACUUM Vacuum compatible piezo actuators are constructed to be baked-out up to 150°C and have a low cross-section for outgassing. 33 CATALOG #3, 1998 TRANSDUCER ELEMENTS P IEZO S YSTEMS , I NC . 186 Massachusetts Avenue Cambridge, MA 02139 • Phone: (617) 547-1777 • Fax: (617) 354-2200 • Web: www.piezo.com • E-mail: [email protected] Q U I C K M O U N T B E N D I N G E L E M E N T, ±1300µM VERSION DESCRIPTION The ±1300 µm version Quick Mount bending element may be used as an actuator and / or sensor. It is ready to be used immediately. The standard T220-A4-503 bending element is wired for low voltage operation and the PCB to which it has been mounted may be attached to mechanical ground using the two #4-40 mounting holes provided. A bleed resistor across the terminals protects the transducer from thermal transients. The user must provide the mechanical connection between the transducer tip and their load. As an actuator, the transducer provides large deflection and moderate force at low frequencies. It exhibits low magnetic permeability and generates no magnetic fields. Positioners constructed of 5A or 5H type piezoceramic are stocked for “off-the-shelf” delivery. Custom sizes and configurations are available on request. .010 .40 1.25 (31.8) _ .750 (19.1) .125 (3.2) ± Force (Newtons) + (± Inches) .030 .040 .050 .060 40.8 30.6 .30 5A Type @ 90 V 20.4 .20 5H Type @ 60 V .10 2.25 (57.2) .085 (2.2) .020 (± Grams) #4-40 Clr. 2 plcs. Wires, 6" (152) 10.2 0 0 2.75 (69.9) .25 .50 1.0 1.25 .75 ± Deflection (mm) 1.50 SPECIFICATIONS & BENDING MOTOR PERFORMANCE (In the cantilever configuration) PART NUMBER PIEZO MATERIAL T220-A4-503-QM 5A-S4-ENH T220-H4-503-QM 5H-S4-ENH WEIGHT CAPACITANCE MAXIMUM VOLTAGE grams nF ±Vp Hz 9.4 9.4 290 480 ±90 ±60 70 70 ORDERING INFORMATION Quick Mount Bending Element, ± 1325 µm, 5A type Quick Mount Bending Element, ± 1240 µm, 5H type CATALOG #3, 1998 RESONANT RESPONSE FREQUENCY TIME FREE DEFLECTION BLOCKED FORCE ms ±µm ±N 5.0 5.0 ± 1325 ± 1240 ± .33 ± .31 PART NO. 1 pc. 5 pc. 25 pc. 100 pc. T220-A4-503-QM T220-H4-503-QM $199 $199 $129 $129 $79 $79 $54 $54 34 TRANSDUCER ELEMENTS P IEZO S YSTEMS , I NC . 186 Massachusetts Avenue Cambridge, MA 02139 • Tel: (617) 547-1777 • Fax: (617) 354-2200 • Web: www.piezo.com • E-mail: [email protected] ±300µM QUICK MOUNT BENDING ELEMENT VERSION DESCRIPTION The ±300 µm version Quick Mount bending element may be used as an actuator and / or sensor. It is ready to be used immediately. The standard T220-A4-303 bending element is wired for low voltage operation and the PCB to which it has been mounted may be attached to mechanical ground using the two #2-56 mounting holes provided. A bleed resistor across the terminals protects the transducer from thermal transients. The user must provide the mechanical connection between the transducer and their load. As an actuator, the transducer provides medium range deflection and force. It exhibits low magnetic permeability and generates no magnetic fields. Positioners constructed of 5A or 5H type piezoceramic are stocked for “off-the-shelf” delivery. Custom sizes and configurations are available upon request. #2-56 Clr. 2 plcs. .002 .004 .50 (12.7) .010 .012 25.5 ± Force (Newtons) .25 .312 (7.9) .25 (6.4) .085 (2.2) (± Inches) .006 .008 20.4 .20 5A Type @ 90 V .15 .10 15.3 10.2 5 H Type @ 60 V 5.1 .05 1.125 (28.6) (± Grams) Wires, 6" (152) 0 1.625 (41.3) 0 .05 .10 .20 .25 .15 ± Deflection (mm) .30 SPECIFICATIONS & BENDING MOTOR PERFORMANCE (In the cantilever configuration) PART NUMBER T220-A4-303-QM T220-H4-303-QM PIEZO MATERIAL WEIGHT CAPACITANCE MAXIMUM VOLTAGE RESONANT FREQUENCY grams nF ±Vp Hz ms ±µm ±N 2.5 2.5 58 96 ±90 ±60 280 280 1.2 1.2 ±320 ±300 ± .27 ± .25 5A-S4-ENH 5H-S4-ENH ORDERING INFORMATION Quick Mount Bending Element, ± 320 µm, 5A type Quick Mount Bending Element, ± 300 µm, 5H type RESPONSE FREE BLOCKED TIME DEFLECTION FORCE PART NO. 1 pc. 5 pc. 25 pc. 100 pc. T220-A4-303-QM T220-H4-303-QM $149 $149 $79 $79 $49 $49 $34 $34 35 CATALOG #3, 1998 TRANSDUCER ELEMENTS P IEZO S YSTEMS , I NC . 186 Massachusetts Avenue Cambridge, MA 02139 • Tel: (617) 547-1777 • Fax: (617) 354-2200 • Web: www.piezo.com • E-mail: [email protected] T215 BRASS SHIM BENDING ELEMENTS S TA N D A R D S I Z E S DESCRIPTION The T215 Standard Brass Shim Bending Elements are .015” (0.38 mm) thick and sized to be produced economically. They are general purpose actuators designed to produce high deflections and moderate forces at low voltage, and exhibit low magnetic permeability. The parts are stocked for “off-the-shelf” delivery. Custom sizes are available on request. T215-A4-503 and T215-H4-503 PART NUMBER WIDTH LENGTH Inches (mm) Inches (mm) Elements made with PSI-5A-S4 Piezoceramic T215-A4-103 .125 (3.2) 1.250 (31.8) T215-A4-203 .250 (6.4) 1.250 (31.8) T215-A4-303 .500 (12.7) 1.250 (31.8) T215-A4-503 1.250 (31.8) 2.500 (63.5) Elements made with PSI-5H-S4 Piezoceramic T215-H4-103 .125 (3.2) 1.250 (31.8) T215-H4-203 .250 (6.4) 1.250 (31.8) T215-H4-303 .500 (12.7) 1.250 (31.8) T215-H4-503 1.250 (31.8) 2.500 (63.5) T215-A4-303 and T215-H4-303 W T215-A4-203 and T215-H4-203 T215-A4-103 and T215-H4-103 L Top View (Scale: x1) .005" (0.13) Nickel electrode + PSI-5A-S4 piezoceramic, or PSI-5H-S4 piezoceramic P Adhesive bond layer P .015" (0.38) – Brass center shim Poled for series operation (standard) Poled for parallel operation (on request) Side View (Exaggerated) SPECIFICATIONS & BENDING MOTOR PERFORMANCE (In the cantilever configuration) PART NUMBER WEIGHT CAPACITANCE RATED VOLTAGE Series Parallel Series Parallel Operation Operation Operation Operation T215-A4-103 T215-A4-203 T215-A4-303 T215-A4-503 T215-H4-103 T215-H4-203 T215-H4-303 T215-H4-503 CATALOG #3, 1998 grams .30 .60 1.2 6.0 .30 .60 1.2 6.0 nF 5. 10. 20. 100. 8. 16. 32. 160. nF 20. 40. 80. 400. 32. 64. 128. 640. ±Vp ±120 ±120 ±120 ±120 ±80 ±80 ±80 ±80 ±Vp ±60 ±60 ±60 ±60 ±40 ±40 ±40 ±40 36 RESPONSE TIME (FULL AMPLITUDE) FREE DEFLECTION BLOCKED FORCE Active Cantilever Length, mm 25.4 ms 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 50.8 ms 6.0 6.0 25.4 ±mm ±0.3 ±0.3 ±0.3 ±0.3 ±0.3 ±0.3 ±0.3 ±0.3 50.8 ±mm ±1.2 ±1.2 25.4 ±N ±.04 ±.08 ±.16 ±.40 ±.04 ±.08 ±.16 ±.40 50.8 ±N ±.20 ±.20 TRANSDUCER ELEMENTS T215 BRASS SHIM BENDING ELEMENTS S TA N D A R D S I Z E S BENDING MOTOR PERFORMANCE (In the cantilever configuration) T215-H4-103, -203, -303 BENDING ELEMENTS Voltage: ±80 Vp (Series) or ±40 Vp (Parallel) Active Cantilever Length: 1.0” (25.4mm) (± Inches) .006 .008 .010 20.4 15.3 15 -A4 -30 .10 3 10.2 T215 (± Grams) T2 .15 ± Force (Newtons) La .20 -A4- 203 T215-A4-1 03 0 0 .05 ± Force (Newtons) 0.5 -30 .10 0.3 -H4- 0.2 0.1 5.1 03 0.6 50.9 0.5 20.4 T21 5 La = -A4-50 3 2.0" (50. 8m 10.2 m) 203 T215-H4-1 61.0 30.6 3 10.2 T215 .05 .10 .20 .25 .15 ± Deflection (mm) (± Inches) .008 .0016 .024 .031 0.7 40.8 T215-A4-503 La = 1.0" (25.4mm) 15.3 -H4 .30 T215-H4-503 BENDING ELEMENT Voltage: ±80 Vp (Series) or ±40 Vp (Parallel) Active Cantilever Length: 1.0” (25.4mm) & 2.0” (50.8mm) .047 La 20.4 15 0 ± Force (Newtons) .039 0.6 0.4 T2 .15 .30 (± Grams) 0.7 La .20 T215-A4-503 BENDING ELEMENT Voltage: ±120 Vp (Series) or ±60 Vp (Parallel) Active Cantilever Length: 1.0” (25.4mm) & 2.0” (50.8mm) (± Inches) .008 .0016 .024 .031 .012 25.5 0 .10 .20 .25 .15 ± Deflection (mm) .010 .05 5.1 .05 (± Inches) .006 .008 .25 25.5 .25 ± Force (Newtons) .002 .004 .012 .039 .047 61.0 La 50.9 0.4 40.8 T215-H4-503 La = 1.0" (25.4mm) 0.3 30.6 0.2 20.4 T21 5 La = -H4-50 3 2.0" (50. 8m 0.1 (± Grams) .002 .004 (± Grams) T215-A4-103, -203, -303 BENDING ELEMENTS Voltage: ±120 Vp (Series) or ±60 Vp (Parallel) Active Cantilever Length: 1.0” (25.4mm) 10.2 m) 0 0 0 0.2 0.6 0.4 0.8 1.0 ± Deflection (mm) 0 1.2 ORDERING INFORMATION T215 Brass Shim Bending Element (“103” size) T215 Brass Shim Bending Element (“203” size) T215 Brass Shim Bending Element (“303” size) T215 Brass Shim Bending Element (“503” size) PART NO. T215 Brass T215 Brass T215 Brass T215 Brass Shim Bending Element (“103” size) Shim Bending Element (“203” size) Shim Bending Element (“303” size) Shim Bending Element (“503” size) 0.2 0.6 0.4 0.8 1.0 ± Deflection (mm) 1.2 T215-A4-103 T215-A4-203 T215-A4-303 T215-A4-503 1 pc. $90 $90 $90 $125 5 pc. $40 $45 $50 $90 25 pc. $22 $25 $30 $60 100 pc. $12 $15 $20 $40 T215-H4-103 T215-H4-203 T215-H4-303 T215-H4-503 $90 $90 $90 $125 $40 $45 $50 $90 $22 $25 $30 $60 $12 $15 $20 $40 37 CATALOG #3, 1998 TRANSDUCER ELEMENTS P IEZO S YSTEMS , I NC . 186 Massachusetts Avenue Cambridge, MA 02139 • Tel: (617) 547-1777 • Fax: (617) 354-2200 • Web: www.piezo.com • E-mail: [email protected] T220 BRASS SHIM BENDING ELEMENTS S TA N D A R D S I Z E S DESCRIPTION The T220 Standard Brass Shim Bending Elements are .020” (0.5 mm) thick and sized to be produced economically. They are general purpose actuators designed to produce moderate deflections and forces, and exhibit low magnetic permeability. The parts are stocked for “off-the-shelf” delivery. Custom sizes are available on request. T220-A4-503 and T220-H4-503 PART NUMBER WIDTH LENGTH Inches (mm) Inches (mm) Elements made with PSI-5A-S4 Piezoceramic T220-A4-103 .125 (3.2) 1.250 (31.8) T220-A4-203 .250 (6.4) 1.250 (31.8) T220-A4-303 .500 (12.7) 1.250 (31.8) T220-A4-503 1.250 (31.8) 2.500 (63.5) Elements made with PSI-5H-S4 Piezoceramic T220-H4-103 .125 (3.2) 1.250 (31.8) T220-H4-203 .250 (6.4) 1.250 (31.8) T220-H4-303 .500 (12.7) 1.250 (31.8) T220-H4-503 1.250 (31.8) 2.500 (63.5) T220-A4-303 and T220-H4-303 W T220-A4-203 and T220-H4-203 T220-A4-103 and T220-H4-103 L Top View (Scale: x1) .0075" (0.19) Nickel electrode + PSI-5A-S4 piezoceramic, or PSI-5H-S4 piezoceramic P Adhesive bond layer P .020" (0.51) – Brass center shim Poled for series operation (standard) Poled for parallel operation (on request) Side View (Exaggerated) SPECIFICATIONS & BENDING MOTOR PERFORMANCE (In the cantilever configuration) PART NUMBER WEIGHT CAPACITANCE RATED VOLTAGE Series Parallel Series Parallel Operation Operation Operation Operation T220-A4-103 T220-A4-203 T220-A4-303 T220-A4-503 T220-H4-103 T220-H4-203 T220-H4-303 T220-H4-503 CATALOG #3, 1998 grams .40 .80 1.6 8.0 .40 .80 1.6 8.0 nF 3.6 7.4 14.5 72.5 6.0 12.0 24. 120. nF 14. 29. 58. 290. 24. 48. 96. 480. ±Vp ±180 ±180 ±180 ±180 ±120 ±120 ±120 ±120 ±Vp ±90 ±90 ±90 ±90 ±60 ±60 ±60 ±60 38 RESPONSE TIME (FULL AMPLITUDE) FREE DEFLECTION BLOCKED FORCE Active Cantilever Length, mm 25.4 ms 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 50.8 ms 4.8 4.8 25.4 ±mm ±.25 ±.25 ±.25 ±.25 ±.25 ±.25 ±.25 ±.25 50.8 ±mm ±1.0 ±1.0 25.4 ±N ±.07 ±.14 ±.28 ±.70 ±07 ±.14 ±.28 ±.70 50.8 ±N ±.35 ±.35 TRANSDUCER ELEMENTS T220 BRASS SHIM BENDING ELEMENTS S TA N D A R D S I Z E S BENDING MOTOR PERFORMANCE (In the cantilever configuration) T220-H4-103, -203, -303 BENDING ELEMENTS Voltage: ±120 Vp (Series) or ±60 Vp (Parallel) Active Cantilever Length: 1.0” (25.4mm) T220-A4-103, -203, -303 BENDING ELEMENTS Voltage: ±180 Vp (Series) or ±90 Vp (Parallel) Active Cantilever Length: 1.0” (25.4mm) .010 25.5 ± Force (Newtons) 4-2 10.2 03 .05 T220 (± Grams) -A .10 .15 20 -H .10 4-2 10.2 03 T220 -A4- 103 5.1 -H4- 103 0 0 .05 .10 .20 .25 .15 ± Deflection (mm) 0 .30 La T220-A4-503 La = 1.0" (25.4mm) 0.5 0.4 61.0 0.6 50.9 0.5 40.8 0.3 30.6 T2 La 20-A = 2 4.0" 503 (50 .8m 0.2 0.1 20.4 10.2 m) 0.2 0.6 0.4 0.8 1.0 ± Deflection (mm) T220 Brass Shim Bending Element (“103” size) T220 Brass Shim Bending Element (“203” size) T220 Brass Shim Bending Element (“303” size) T220 Brass Shim Bending Element (“503” size) .039 .047 61.0 La T220-H4-503 La = 1.0" (25.4mm) 50.9 40.8 0.3 30.6 T2 La 20-H = 2 4.0" 503 (50 .8m 0.2 0.1 20.4 10.2 m) 0 1.2 ORDERING INFORMATION T220 Brass Shim Bending Element (“103” size) T220 Brass Shim Bending Element (“203” size) T220 Brass Shim Bending Element (“303” size) T220 Brass Shim Bending Element (“503” size) .30 0.4 0 0 (± Inches) .008 .0016 .024 .031 0.7 ± Force (Newtons) 0.6 .047 (± Grams) 0.7 .039 .10 .20 .25 .15 ± Deflection (mm) T220-H4-503 BENDING ELEMENT Voltage: ±120 Vp (Series) or ±60 Vp (Parallel) Active Cantilever Length: 1.0” (25.4mm) & 2.0” (50.8mm) T215-A4-503 BENDING ELEMENT Voltage: ±180 Vp (Series) or ±90 Vp (Parallel) Active Cantilever Length: 1.0” (25.4mm) & 2.0” (50.8mm) (± Inches) .008 .0016 .024 .031 .05 (± Grams) 0 ± Force (Newtons) 15.3 T2 .05 5.1 20.4 3 3 15.3 La 30 30 20 .20 4- 4- T2 25.5 -H 20.4 -A .15 .012 .25 20 20 .20 .010 T2 La T2 ± Force (Newtons) .25 (± Inches) .006 .008 .002 .004 .012 (± Grams) (± Inches) .006 .008 .002 .004 0 PART NO. 0.2 0.6 0.4 0.8 1.0 ± Deflection (mm) 1.2 T220-A4-103 T220-A4-203 T220-A4-303 T220-A4-503 1 pc. $75 $75 $75 $100 5 pc. $30 $35 $40 $75 25 pc. $18 $20 $25 $50 100 pc. $10 $12 $15 $35 T220-H4-103 T220-H4-203 T220-H4-303 T220-H4-503 $75 $75 $75 $100 $30 $35 $40 $75 $18 $20 $25 $50 $10 $12 $15 $35 39 CATALOG #3, 1998 TRANSDUCER ELEMENTS P IEZO S YSTEMS , I NC . 186 Massachusetts Avenue Cambridge, MA 02139 • Phone: (617) 547-1777 • Fax: (617) 354-2200 • Web: www.piezo.com • E-mail: [email protected] T220 BRASS SHIM BENDING ELEMENT T O TA L LY N O N - M A G N E T I C V E R S I O N DESCRIPTION .004 (± Inches) .012 .016 .020 .25 ± Force (Newtons) As an actuator, the transducer provides medium range deflection, frequency, and force. It exhibits no magnetic permeability and generates no magnetic fields. It is well suited for use in high magnetic field environments such as NMR machinery and particle accelerators Positioners constructed of 5A or 5H type piezoceramic are stocked for “off-the-shelf” delivery. Custom sizes and configurations are available upon request. “Quick Mount” configurations are also available. .024 25.5 La 20.4 .20 5A Type @ ± 180 V .15 15.3 .10 10.2 5H Type @ ± 120 V .05 (± Grams) The non-magnetic bending element may be used as either an actuator or sensor. .008 5.1 0 0 100 200 300 400 500 ± Deflection (µm) 600 Active Length = 1.5" (38.1mm) .500 (12.7) 1.75 (44.5) Top View (Scale: x1) .0075" (0.19) Silver electrode + PSI-5A-S3 piezoceramic, or PSI-5H-S3 piezoceramic P Adhesive bond layer P .020" (0.51) Brass center shim Poled for series operation (standard) Poled for parallel operation (on request) – Side View (Exaggerated) SPECIFICATIONS & BENDING MOTOR PERFORMANCE (cantilever configuration, la = 1.5”) PART NUMBER T220-A3BS-304 T220-H3BS-304 PIEZO MATERIAL 5A-S3 5H-S3 WEIGHT CAPACITANCE MAXIMUM VOLTAGE RESONANT FREQUENCY RESPONSE TIME FREE DEFLECTION BLOCKED FORCE grams nF ± Vp Hz ms ± µm ±N 2.3 2.3 17 30 ± 180 ± 120 150 150 2.5 2.5 ± 635 ± 595 ± .22 ± .21 5 pc. $75 $75 25 pc. $50 $50 100 pc. $35 $35 ORDERING INFORMATION Non-magnetic Bending Element, 5A type Non-magnetic Bending Element, 5H type CATALOG #3, 1998 PART NO. T220-A3BS-304 T220-H3BS-304 40 1 pc. $100 $100 TRANSDUCER ELEMENTS P IEZO S YSTEMS , I NC . 186 Massachusetts Avenue Cambridge, MA 02139 • Phone: (617) 547-1777 • Fax: (617) 354-2200 • Web: www.piezo.com • E-mail: [email protected] T 2 2 0 S TA I N L E S S S T E E L S H I M B E N D I N G E L E M E N T NARROW WIDTH DESCRIPTION .001 (± Inches) .002 .003 ± Force (Newtons) .05 These elements are used in activity sensors and as rate response sensors in implantable pacemakers. 5 La 4 .04 5A Type @ ± 180 V .03 3 .02 2 .01 1 (± Grams) The superior construction of the narrow stainless steel shim bending element allows use as either a motor or sensor in applications requiring high strength and reliability at operating temperatures up to 100° C. 0 0 75 25 50 ± Deflection (µm) Active Length = 0.5" (12.7mm) .040" .700" Top View (Scale: x2) .0075" (0.19) Nickel electrode + PSI-5A-S4 piezoceramic P Adhesive bond layer P .020" (0.51) Stainless steel shim Poled for series operation (standard) Poled for parallel operation (on request) – Side View (Exaggerated) SPECIFICATIONS & BENDING MOTOR PERFORMANCE (cantilever configuration, la = 0.5”) PART NUMBER T220-A4-105 PIEZO MATERIAL PSI-5A-S4 WEIGHT CAPACITANCE MAXIMUM VOLTAGE RESONANT FREQUENCY RESPONSE TIME FREE DEFLECTION BLOCKED FORCE grams nF ± Vp Hz ms ± µm ±N .07 0.6 ± 180 ~1,250 0.3 ± 75 ± .04 PART NO. 1 pc. 5 pc. 25 pc. 100 pc. T220-A4-105 $99 $50 $30 $25 ORDERING INFORMATION T220 Stainless Steel Shim Bending Element Narrow Width (.040”) 41 CATALOG #3, 1998 TRANSDUCER ELEMENTS P IEZO S YSTEMS , I NC . 186 Massachusetts Avenue Cambridge, MA 02139 • Tel: (617) 547-1777 • Fax: (617) 354-2200 • PSI-5A-S4-ENH Web: www.piezo.com • E-mail: [email protected] PIEZOELECTRIC SINGLE SHEET PART NUMBER T105-A4E-602 T107-A4E-602 T110-A4E-602 T120-A4E-602 T140-A4E-602 T180-A4E-602 Nickel electrodes both sides 2.85 (72.4) THICKNESS CAPACITANCE .005 .0075 .0105 .020 .040 .080 2.85 (72.4) mm nF (±10%) .127 .191 .267 .508 1.02 2.03 650 430 315 162 80 40 ± .0005 (.127 ± .013) ± .0005 (.191 ± .013) ± .0005 (.267 ± .013) ± .0005 (.508 ± .013) ± .0005 (1.016 ± .013) ± .0005 (2.032 ± .013) PIEZOELECTRIC AND MATERIAL PROPERTIES PIEZOELECTRIC SINGLE SHEET PIEZOELECTRIC Composition Material Designation Relative Dielectric Constant (@1KHz) Piezoelectric Strain Coefficient Piezoelectric Voltage Coefficient Coupling Coefficient Polarization Field Initial Depolarization Field KT33 d33 d31 g33 g31 k33 k31 Ep Ec Lead Zirconate Titanate PSI-5A-S4-ENH 1800 390 x 10-12 Meters/Volt -190 x 10-12 Meters/Volt 24.0 x 10-3 Volt Meters/Newton -11.6 x 10-3 Volt Meters/Newton 0.72 0.32 2 x 106 Volts/Meter 5 x 105 Volts/Meter Kg/Meter3 Y E3 YE1 7800 80 5.2 x 1010 6.6 x 1010 ~4 x 10-6 350 Meters/Meter °C °C MECHANICAL Density Mechanical Q Elastic Modulus THERMAL Thermal Expansion Coefficient Curie Temperature Newtons/Meter2 Newtons/Meter2 ORDERING INFORMATION PART NO. 1 pc. 5 pc. 25 pc. 100 pc. PSI-5A-S4-ENH PSI-5A-S4-ENH PSI-5A-S4-ENH PSI-5A-S4-ENH PSI-5A-S4-ENH PSI-5A-S4-ENH T105-A4E-602 T107-A4E-602 T110-A4E-602 T120-A4E-602 T140-A4E-602 T180-A4E-602 $100 $100 $100 $125 $150 $200 $70 $60 $70 $85 $115 $150 $50 $40 $50 $60 $80 $100 $35 $30 $35 $45 $60 $75 CATALOG #3, 1998 (2.85” Square x .005”T) (2.85” Square x .0075”T) (2.85” Square x .010”T) (2.85” Square x .020”T) (2.85” Square x .040”T) (2.85” Square x .080”T) 42 TRANSDUCER ELEMENTS P IEZO S YSTEMS , I NC . 186 Massachusetts Avenue Cambridge, MA 02139 • Tel: (617) 547-1777 • Fax: (617) 354-2200 • PSI-5H-S4-ENH Web: www.piezo.com • E-mail: [email protected] PIEZOELECTRIC SINGLE SHEET PART NUMBER T105-H4E-602 T107-H4E-602 T110-H4E-602 Nickel electrodes both sides 2.85 (72.4) THICKNESS CAPACITANCE .005 ± .0005 .0075 ± .0005 .0105 ± .0005 2.85 (72.4) mm nF (±10%) .127 .191 .267 1250 850 610 (.127 ± .013) (.191 ± .013) (.267 ± .013) PIEZOELECTRIC AND MATERIAL PROPERTIES PIEZOELECTRIC SINGLE SHEET PIEZOELECTRIC Composition Material Designation Relative Dielectric Constant (@1KHz) Piezoelectric Strain Coefficient Piezoelectric Voltage Coefficient Coupling Coefficient Polarization Field Initial Depolarization Field KT33 d33 d31 g33 g31 k33 k31 Ep Ec Lead Zirconate Titanate PSI-5H-S4 ENH 3800 650 x 10-12 Meters/Volt -320 x 10-12 Meters/Volt 19.0 x 10-3 Volt Meters/Newton -9.5 x 10-3 Volt Meters/Newton .75 .44 Volts/Meter 1.5 x 106 Volts/Meter 3.0 x 105 Kg/Meter3 Y E3 YE1 7800 30 5.0 x 1010 6.2 x 1010 ~3 x 10-6 250 Meters/Meter °C °C MECHANICAL Density Mechanical Q Elastic Modulus Newtons/Meter2 Newtons/Meter2 THERMAL Thermal Expansion Coefficient Curie Temperature ORDERING INFORMATION PSI-5H-S4-ENH (2.85” Square x .005”T) PSI-5H-S4-ENH (2.85” Square x .0075”T) PSI-5H-S4-ENH (2.85” Square x .0105”T) PART NO. T105-H4E-602 T107-H4E-602 T110-H4E-602 43 1 pc. $100 $100 $100 5 pc. $70 $60 $70 25 pc. $50 $40 $50 100 pc. $35 $30 $35 CATALOG #3, 1998 TRANSDUCER ELEMENTS P IEZO S YSTEMS , I NC . 186 Massachusetts Avenue Cambridge, MA 02139 • Tel: (617) 547-1777 • Fax: (617) 354-2200 • Web: www.piezo.com • E-mail: [email protected] PSI-5A-S3 PIEZOELECTRIC SINGLE SHEET PSI-5A-S3 piezoceramic sheet with silver electrodes is suitable for totally non-magnetic devices. Silver electrodes both sides Note: Silver electrodes are not recommended for static high field DC applications. 2.15 (54.6) (+) Polarity mark R 0.18 (R4.6) CAPACITANCE (±10%) R 0.20 (R5.1) 190 nF Border .0075 ± .0005 (0.191 ± .013) 2.03 (51.6) 2.15 (54.6) PIEZOELECTRIC AND MATERIAL PROPERTIES PIEZOELECTRIC SINGLE SHEET PIEZOELECTRIC Composition Material Designation Relative Dielectric Constant KT33 KT11 d33 d31 g33 g31 k33 k31 Ep Ec Piezoelectric Strain Coefficient Piezoelectric Voltage Coefficient Coupling Coefficient Polarization Field Initial Depolarization Field Lead Zirconate Titanate PSI-5A-S3 1800 1700 450 x 10-12 Meters/Volt -180 x 10-12 Meters/Volt 25.0 x 10-3 Volt Meters/Newton -11.5 x 10-3 Volt Meters/Newton 0.71 0.34 Volts/Meter 2 x 106 Volts/Meter 5 x 105 MECHANICAL Density Mechanical Q Elastic Modulus Kg/Meter3 Tensile Strength, Static Tensile Strength, Dynamic Compressive Strength 7700 70 5.0 x 1010 5.7 x 1010 6.3 x 107 2.1 x 107 5.2 x 108 Thermal Expansion Coefficient Curie Temperature ~4 x 10-6 350 Meters/Meter °C °C Y E3 YE1 Newtons/Meter2 Newtons/Meter2 Newtons/Meter2 Newtons/Meter2 Newtons/Meter2 THERMAL ORDERING INFORMATION PSI-5A-S3 Single Sheet (0.0075" thick) CATALOG #3, 1998 PART NO. T107-A3-502 44 1 pc. $70 5 pc. $40 25 pc. $25 100 pc. $20 TRANSDUCER ELEMENTS P IEZO S YSTEMS , I NC . 186 Massachusetts Avenue Cambridge, MA 02139 • Tel: (617) 547-1777 • Fax: (617) 354-2200 • Web: www.piezo.com • E-mail: [email protected] PSI-5H-S3 PIEZOELECTRIC SINGLE SHEET PSI-5A-S3 piezoceramic sheet with silver electrodes is suitable for totally nonmagnetic devices. Silver electrodes both sides Note: Silver electrodes are not recommended for static high field DC applications. 2.15 (54.6) (+) Polarity mark R 0.18 (R4.6) CAPACITANCE (±10%) R 0.20 (R5.1) 470 nF Border .0075 ± .0005 (0.191 ± .013) 2.03 (51.6) 2.15 (54.6) PIEZOELECTRIC AND MATERIAL PROPERTIES PIEZOELECTRIC SINGLE SHEET PIEZOELECTRIC Composition Material Designation Relative Dielectric Constant KT33 KT11 d33 d31 g33 g31 k33 k31 Ep Ec Piezoelectric Strain Coefficient Piezoelectric Voltage Coefficient Coupling Coefficient Polarization Field Initial Depolarization Field Lead Zirconate Titanate PSI-5H-S3 3800 2550 380 x 10-12 Meters/Volt -260 x 10-12 Meters/Volt 12.5 x 10-3 Volt Meters/Newton -8.0 x 10-3 Volt Meters/Newton 0.52 0.34 Volts/Meter 1.9 x 106 Volts/Meter 3.0 x 105 MECHANICAL Density Mechanical Q Elastic Modulus Kg/Meter3 Tensile Strength, Static Tensile Strength, Dynamic Compressive Strength 7700 65 4.8 x 1010 6.1 x 1010 ~4.8 x 107 ~1.6 x 107 ~3.9 x 108 Thermal Expansion Coefficient Curie Temperature ~4 x 10-6 220 Meters/Meter °C °C YE3 YE1 Newtons/Meter2 Newtons/Meter2 Newtons/Meter2 Newtons/Meter2 Newtons/Meter2 THERMAL ORDERING INFORMATION PSI-5A-S3 Single Sheet (0.0075" thick) PART NO. T107-H3-502 45 1 pc. $70 5 pc. $40 25 pc. $25 100 pc. $20 CATALOG #3, 1998 DESIGN & PROTOTYPING P IEZO S YSTEMS , I NC . 186 Massachusetts Avenue Cambridge, MA 02139 • Tel: (617) 547-1777 • Fax: (617) 354-2200 • Web: www.piezo.com • E-mail: [email protected] SOLDER & FLUX KIT DESCRIPTION OF ELECTRODES Piezoceramic electrodes will be either fired silver or nickel. Silver electrodes are flat white in color while nickel electrodes are grey. Silver electrodes are not recommended for high electric field DC applications where the silver is likely to migrate and bridge the two electrodes. It is often used in nonmagnetic and AC applications. Silver used as an electrode is in the form of flakes suspended in a glass frit. It is generally screened onto the ceramic and fired. The glass makes the bond between the ceramic and the silver particles. Silver is soluble in tin and a silver loaded solder should be used to prevent scavenging of silver in the electrode. Nickel has good corrosion resistance and is a good choice for both AC and DC applications. It can usually be soldered to easily with tin/lead solder. Electroless nickel, used for plating piezoceramic, contains phosphor. Sometimes the phosphor content in a plating run can make it hard to solder. Vacuum deposited nickel electrodes are usually very thin, making soldering tricky. BENDING KIT INCLUDES: MOTORS Solder Tin/Lead solder for nickel electrodes, or Tin/Lead/Silver solder for silver electrodes, 12” length. ■ Liquid Flux for soldering to nickel or Flux silver electrodes, 7 ml. ■ Liquid Flux for soldering to stainless steel & brass center shims , 7 ml. Wires ■ Red wires, #30 Gauge, Stripped & tinned, 6” length, 5 pieces. ■ Black wires, #30 Gauge, Stripped & tinned, 6” length, 5 pieces. Piezoceramic sheet Small piezoceramic ■ sheet with nickel or silver electrode to practice technique, 1 piece ■ Choice of the correct flux (to remove surface oxidation) generally makes soldering to electrode surfaces easy even under adverse conditions. DESCRIPTION OF CENTER SHIMS Generally, the center shim layer of a 2-Layer piezoelectric bending element is either brass or stainless steel. A wire is attached to the center shim if the element is used in parallel operation. Shims are soldered in the same way as the nickel electrode. The proper liquid flux choice must be made depending on the shim material. PURPOSE BENDINGOF MOTORS THE KIT Soldering wires to the electrodes of piezoceramic sheet and/or the center shim of a 2-layer bending element can be difficult if the proper materials are not used. There is a vast array materials to choose from. The solder & flux kit offers the right materials to get started at once and provides information to procure materials directly from the manufacturer later. Recommended procedure is described. Materials in the kit are for soldering to nickel electrodes unless specifically requested for silver. ORDERING INFORMATION Solder & Flux Kit (For Nickel Electrodes) Solder & Flux Kit (For Silver Electrodes) CATALOG #3, 1998 PART NO. MSF-003-NI MSF-003-AG 46 1 pc. $49 $59 P IEZO S YSTEMS , I NC . 186 Massachusetts Avenue Cambridge, MA 02139 • Tel: (617) 547-1777 • Fax: (617) 354-2200 • PIEZOCERAMIC APPLICATION DATA Web: www.piezo.com • E-mail: [email protected] I N T R O D U C T I O N TO P I E Z O E L E C T R I C I T Y When a piezoceramic element is stressed electrically by a voltage, its dimensions change. When it is stressed mechanically by a force, it generates an electric charge. If the electrodes are not short-circuited, a voltage associated with the charge appears. A piezoceramic is therefore capable of acting as either a sensing or transmitting element, or both. Since piezoceramic elements are capable of generating very high voltages, they are compatible with today’s generation of solid-state devices — rugged, compact, reliable, and efficient. The following text describes the terminology of piezoceramics and the relationship among variables for functional applications. RELATIONSHIPS Relationships between applied forces and the resultant responses depend upon: the piezoelectric properties of the ceramic; the size and shape of the piece; and the direction of the electrical and mechanical excitation. To identify directions in a piezoceramic element, three axes are used. These axes, termed 1, 2 and 3, are analogous to X,Y and Z of the classical three dimensional orthogonal set of axes (Figure 1a) The polar or 3 axis is taken parallel to the direction of polarization within the ceramic. This direction is established during manufacturing by a high DC voltage that is applied between a pair of electroded faces to activate the material. The polarization vector “P” is represented by an arrow pointing from the positive to the negative poling electrode. In shear operations, these poling electrodes are later removed and replaced by electrodes deposited on a second pair of faces. In this event, the 3 axis is not altered, but is then parallel to the electroded 3 faces found on the finished element (Figure 1b). When the mechanical stress or strain is shear, the subscript 5 is used in the second place. Piezoelectric coefficients with double subscripts link electrical and mechanical quantities. The first subscript gives the direction of the electrical field associated with the voltage applied, or the charge produced. The second subscript gives the direction of the mechanical stress or strain. Several piezoceramic material constants may be written with a “superscript” which specifies either a mechanical or electrical boundary condition. The superscripts are T, E, D and S, signifying: + P – 2 1 Figure - 1a 3 + – P 2 1 Figure - 1b T = constant stress = mechanically free E = constant field = short circuit D = constant electrical displacement = open circuit S = constant strain = mechanically clamped As an example, KT3 expresses the relative dielectric constant (K), measured in the polar direction (3) with no mechanical clamping applied. F + – + Q or V – P Figure - 2a "D" CONSTANT The piezoelectric constants relating the mechanical strain produced by an applied electric field are termed the strain constants, or the “d” coefficients. The units may then be expressed as meters per meter, per volts per meter (meters per volt). d= F + – 47 P Figure - 2b strain developed applied electric field It is useful to remember that large dij constants relate to large mechanical displacements which are usually sought in motional transducer devices. Conversely, the coefficient may be viewed as relating the charge collected on the electrodes, to the applied mechanical stress. d33 applies – Q or V + + Q or V – F – + P Figure - 2c CATALOG #3, 1998 PIEZOCERAMIC APPLICATION DATA P IEZO S YSTEMS , I NC . 186 Massachusetts Avenue Cambridge, MA 02139 • Tel: (617) 547-1777 • Fax: (617) 354-2200 • Web: www.piezo.com • E-mail: [email protected] the thickness of ceramic between electrodes. A “33” subscript indicates that the electric field and the mechanical stress are both along the polarization axis. (Figure 2a.) A “31” subscript signifies that the pressure is applied at right angles to the polarization axis, but the voltage appears on the same electrodes as in the “33” case. (Figure 2b.) (e0= 8.9 x 10-12 farads/meter) and electrode surface area, and then dividing by the thickness separating the electrodes. Units are expressed in farads. when the force is in the 3 direction (along the polarization axis) and is impressed on the same surface on which the charge is collected (Figure 2a). d31 applies when the charge is collected on the same surface as before, but the force is applied at right angles to the polarization axis (Figure 2b). The subscripts in d15 indicate that the charge is collected on electrodes which are at right angles to the original poling electrodes and that the applied mechanical stress is shear (Figure 2c.) The units for the dij coefficients are commonly expressed as coulombs/square meter per newton/square meter. d= short circuit charge density applied mechanical stress When the force that is applied is distributed over an area which is fully covered by electrodes (even if that is only a portion of the total electrode) the units of area cancel from the equation and the coefficient may be expressed in terms of change per unit force, coulombs per newton. To view the dij coefficients in this manner is useful when charge generators are contemplated, e.g., accelerometers. “G” CONSTANT The piezoelectric constants relating the electric field produced by a mechanical stress are termed the voltage constants, or the “g” coefficients. The units may then be expressed as volts/meter per newton/square meter. g= open circuit electric field applied mechanical stress Output voltage is obtained by multiplying the calculated electric field by CATALOG #3, 1998 A “15” subscript implies that the applied stress is shear and that the resulting electric field is perpendicular to the polarization axis. (Figure 2c.) High gij constants favor large voltage output, and are sought after for sensors. Although the g coefficient are called voltage coefficients, it is also correct to say the gij is the ratio of strain developed over the applied charge density with units of meters per meter over coulombs per square meter. g= C= K e0 A t K3 is related to the capacitance between the original poling electrodes. K1 is related to the capacitance between the second pair of electrodes applied after removal of the poling electrodes for the purposes of shear excitation. At frequencies far below resonance, piezoelectric ceramic transducers are fundamentally capacitors. Consequently, the voltage coefficients gij are related to the charge coefficients dij by the dielectric constant Ki as, in a capacitor, the voltage V is related to the charge Q by the capacitance C. The equations are: Q = CV d33 = KT33 e0 g33 d31 = KT33 e0 g31 d15 = KT11 e0 g15 strain developed applied charge density DIELECTRIC CONSTANTS The relative dielectric constant is the ratio of the permittivity of the material, e, to the permittivity of free space, e0, in the unconstrained condition, i.e., well below the mechanical resonance of the part. K= permittivity of material permittivity of free space = e e0 CAPACITANCE Whereas the relative dielectric constant is strictly a material property, the capacitance is a quantity dependent on the type of material and its dimensions. Capacitance is calculated by multiplying the relative dielectric constant by the permittivity of free space 48 COUPLING COEFFICIENTS Electromechanical coupling k33, k31, kp, and k15 describe the conversion of energy by the ceramic element from electrical to mechanical form or vice versa. The ratio of the stored converted energy of one kind (mechanical or electrical) to the input energy of the second kind (electrical or mechanical) is defined as the square of the coupling coefficient. k= mechanical energy stored electrical energy applied or k= electrical energy stored mechanical energy applied 186 Massachusetts Avenue Cambridge, MA 02139 • Tel: (617) 547-1777 • Fax: (617) 354-2200 • Subscripts denote the relative directions of electrical and mechanical quantities and the kind of motion involved. They can be associated with vibratory modes of certain simple transducer shapes; k33 is appropriate for a long thin bar, electroded on the ends, and polarized along the length, and vibrating in a simple length expansion and contraction. k31 relates to a long thin bar, electroded on a pair of long faces, polarized in thickness, and vibrating in simple length expansion and contraction. kp signifies the coupling of electrical and mechanical energy in a thin round disc, polarized in thickness and vibrating in radial expansion and contraction. k15 describes the energy conversion in a thickness shear vibration. Since these coefficients are energy ratios, they are dimensionless. stress to shear strain. Units are usually newtons/square meter. It should be clearly understood that the piezoceramic properties described above are defined for ideal shapes measured under ideal mechanical and electrical boundary conditions. When put to use under practical device operating conditions, the predicted performance is approached but seldom realized. Non-ideal shapes and non-ideal boundary conditions contribute to transduction losses due to such things as standing waves, interfering vibrational modes, pseudo-clamping, stray electric and dielectric resistances. Since the possibilities are infinite, the designer must evaluate each component under the use conditions for which it is intended. DENSITY YOUNG’S MODULUS As with all solids, piezoelectric ceramics have mechanical stiffness properties described as Young’s Modulus. Young’s Modulus is the ratio of stress (force per unit area) to strain (change in length per unit length). stress Y= strain r= mass volume DISSIPATION FACTOR A measure of the dielectric losses in the material-defined as the tangent of the loss angle or the ratio of parallel resistance to the parallel reactance, expressed in percent. MECHANICAL (QM) The ratio of reactance to resistance in the equivalent series circuit representing the mechanical vibrating resonant system. The shape of the part affects the value. CURIE TEMPERATURE The temperature at which the crystal structure changes from a non-symmetrical (piezoelectric) to a symmetrical (non-piezoelectric) form, expressed in degrees Celsius. 49 AGING RATE Aging is the attempt of the ceramic to change back to its original state prior to polarization. Aging of piezoelectric ceramics is a logarithmic function with time. The aging rate defines change in the material parameters per decade of time, i.e., 1-10 days, 5-50 days, etc. PERFORMANCE Deflection and Force: Piezoelectric actuators are usually specified in terms of their free deflection and blocked force. Free deflection, X(f), refers to displacement at a given voltage level without the actuator working against any external load. Blocked force, F(b), refers to the force exerted at a given voltage level when the actuator is not allowed to move. Since the force at maximum deflection is zero, all other values of simultaneous displacement and force (for a given voltage level) are determined by a line drawn between these points on a force versus deflection diagram as shown below. In practice, a bending motor must move a specified amount and exert a specified force, which determines its operating point on the force versus deflection diagram.Work is maximized when the deflection performed permits one half the blocked force to be developed. This occurs when the deflection equals one half the free deflection. For cantilevered bending motors, X(f) and F(b) are approximated by observing the tip deflection after energizing, and by holding a force gauge against the tip during energization. Direction of increasing voltage Fb V2 V1 Because mechanical stressing of the ceramic produces an electrical response which opposes the resultant strain, the effective Young’s Modulus with electrodes short circuited is lower than with the electrodes open circuited. In addition, the stiffness is different in the 3 direction from that in the 1 or 2 direction. Therefore, in expressing such quantities both direction and electrical conditions must be specified.YE33 is the ratio of stress to strain in the 3 direction at constant field E (electrodes shorted). YD33 is the equivalent with the electrodes open circuited.YE11 and YD11 are the moduli in the 1 or 2 direction. YE55 and YD55 are the ratios of shear The ratio of the mass to volume in the material, expressed in kg/m3 Web: www.piezo.com • E-mail: [email protected] FORCE P IEZO S YSTEMS , I NC . PIEZOCERAMIC APPLICATION DATA > V1 Operating point optimized to produce maximum work Xf DEFLECTION CATALOG #3, 1998 PIEZOCERAMIC APPLICATION DATA P IEZO S YSTEMS , I NC . 186 Massachusetts Avenue Cambridge, MA 02139 • Tel: (617) 547-1777 • Fax: (617) 354-2200 • Web: www.piezo.com • E-mail: [email protected] M O T O R T R A N S D U C E R R E L AT I O N S H I P S PARALLEL EXPANSION & CONTRACTION MOTOR ∆T – L+ ∆L – + P T P + T-∆T + – W L Parallel Expansion V T+∆T V + + ∆T – P ∆T = Vd33 – L– ∆L TRANSVERSE EXPANSION & CONTRACTION MOTOR ∆T ∆T V – P L+ ∆L + – + P T + T-∆T + – W L + Transverse Expansion – ∆L = ∆W = Vd31 L W T V T+∆T – P L– ∆L SHEAR MOTOR ∆x – – V – + + P + – P + V – + P X = Vd15 ∆x BENDING MOTOR + V + P –– + P – + P –– + ∆X Series Connection ∆X T + P –– + – P P V L + 2 X = 2L V2 d31 T – Parallel Connection V + + – P + – P – V + CATALOG #3, 1998 T + – P + – P + – P + – P L 50 2 X = 4L V2 d31 T PIEZOCERAMIC APPLICATION DATA P IEZO S YSTEMS , I NC . 186 Massachusetts Avenue Cambridge, MA 02139 • Tel: (617) 547-1777 • Fax: (617) 354-2200 • Web: www.piezo.com • E-mail: [email protected] G E N E R AT O R T R A N S D U C E R R E L AT I O N S H I P S PARALLEL COMPRESSION OR TENSION GENERATOR F + + P – + P – T + Q or V – F L W – – Q or V + P Q = Fd33 V T = Fg33 LW TRANSVERSE COMPRESSION OR TENSION GENERATOR + – F P + + P – T – Q or V + L W – F P + Q or V – Q = LW F d31 TW V T = F g31 TW Q = Fd15 V T = F g15 LW Q = LW F d15 TW PARALLEL SHEAR GENERATOR F – – + P – + T + Q or V – P L W – Q or V + + P F TRANSVERSE SHEAR GENERATOR F – – + P – + P T + Q or V – L W + P – Q or V + V T = F g15 TW F BENDING GENERATOR Series Connection F W T + P –– + P + Q or V – 2 Q = 3FL 2 d31 2T L V = Parallel Connection F + – P + – P 3FL g31 2WT 51 + Q or V – 2 Q = 3FL2 d31 T V = 3FL g31 4WT CATALOG #3, 1998 PIEZOCERAMIC APPLICATION DATA P IEZO S YSTEMS , I NC . 186 Massachusetts Avenue Cambridge, MA 02139 • Tel: (617) 547-1777 • Fax: (617) 354-2200 • Web: www.piezo.com • E-mail: [email protected] T Y P I C A L T H E R M A L P R O P E RT I E S O F P I E Z O C E R A M I C Percent Deviation g31 Percent Deviation d31 75 50 5H 25 0 -20 5A 5A 0 -40 5H -60 -25 -100 -50 0 50 100 150 200 -100 250 -50 0 50 100 150 200 250 Temperature (C) Temperature (C) 5H 100 Percent Deviation Mechanical Q Percent Deviation Relative Dielectric Constant (K) 300 200 100 50 5A 0 5A 5H 0 -50 -100 -100 -100 -50 0 50 100 150 200 -100 250 0 50 100 Temperature (C) Temperature (C) CATALOG #3, 1998 -50 52 150 200 250