SP6659 1.5MHz, 600mA Synchronous Buck Regulator FEATURES ■ 94% Efficiency Possible ■ 600mA Output Current at VIN = 3.6V ■ 2.5V to 5.5V Input Voltage Range ■ 1.5MHz constant frequency operation ■ No Schottky Diode Required ■ Output Voltages as low as 0.6V ■ Slope Compensated Current Mode Operation for Excellent Line and Load Transient Response ■ 100 % Duty Cycle in LDO Mode ■ <1μA Shutdown Current, Quiescent Current of 300 μA ■ Over-temperature protected ■ Pin Compatible to LTC3406B ■ Offered in Low Profile TSOT-23 package VFB VIN 5 4 VOUT VIN 5 4 SP6659 SP6659 5 Pin TSOT-23 5 Pin TSOT-23 1 RUN 1 2 3 GND SW RUN Adjustable 2 3 GND SW Fixed Now Available in Lead Free Packaging APPLICATIONS ■ Cell Phones ■ Wireless and DSL Modems ■ DSC's ■ Portable Instruments DESCRIPTION The SP6659 is a 600mA synchronous buck regulator using a constant frequency, current mode architecture. The output voltage can be programmed using an external resistor divider. The 2.5V to 5.5V input voltage range is ideal for portable applications that use a Li-Ion battery. Switching frequency is internally set at 1.5MHz, allowing the use of small surface mount inductors and capacitors. The internal synchronous switch increases efficiency and eliminates the need for an external Schottky diode. The output voltage can be programmed using an external resistor divider. Low output voltages are easily supported with the 0.6V feedback reference voltage. The SP6659 is available in a low profile 5 pin TSOT-23 package. TYPICAL APPLICATION SCHEMATICS ® ® 2.2μH 2.2μH V IN 3 4 SW Cf SP6659 4.7μF Ceramic RUN V OUT V IN 4 SP6659 3 SW V OUT 100pF R1 1 5 4.7μF 10μF Ceramic Ceramic V FB RUN 1 5 V OUT 10μF Ceramic 2 2 R2 GND GND Adjustable Date: 9/25/06 Rev C Fixed SP6659 1.5MHz, 600mA Synchronous Buck Regulator 1 © 2006 Sipex Corporation ABSOLUTE MAXIMUM RATINGS These are stress ratings only and functional operation of the device at these ratings or any other above those indicated in the operation sections of the specifications below is not implied. Exposure to absolute maximum rating conditions for extended periods of time may affect reliability. Input Supply Voltage ......................................................... -0.3V to +6V RUN, VFBVoltages .................................................. -0.3V to (VIN + 0.3V) SW Voltage ............................................................ -0.3V to (VIN + 0.3V) P-Channel Switch Source Current (DC) ..................................... 800mA N-Channel Switch Sink Current (DC) ......................................... 800mA Peak Switch Sink and Source Current ........................................... 1.3A Operating Temperature ................................................. -40°C to +85°C Storage Temperature ................................................. -65°C to +150 °C Junction Temperature (Note 1) .................................................. 125 °C Lead Temperature (Soldering, 10 sec) ....................................... 300 °C ___________________________ THERMAL RESISTANCE Thermal Resistance is specified with approximately 1 square inch of 1 ounce copper. O JA ................................................................207.4°C/W O JC ...............................................................110°C/W ELECTRICAL CHARACTERISTICS V IN = VRUN = 3.6V, Io = 0mA, T AMB = -40ºC to +85ºC, typical values at 25ºC unless otherwise noted. The ♦ denotes the specifications which apply over the full operating temperature range, unless otherwise specified. PARAMETER Input Voltage Range MIN TYP 2.5 MAX UNITS 5.5 V CONDITIONS ♦ Input DC Supply Current Active Mode 300 400 µA Shutdown Mode 0.1 1 µA 0.6000 0.6120 0.5880 VFB (Feedback Voltage) V FB = 0.5V, VIN = VRUN VIN = 3.6V, VRUN = 0.0V TA = +25ºC 0.5865 0.6000 0.6135 0.5820 0.6000 0.6180 VFB Input Bias Current 85 300 nA VFB Line Regulation 0.4 1 %/V ♦ V IN = 2.5V to 5.5V VFB Load Regulation 0.01 %/mA ♦ ILOAD = 0mA to 600mA Regulated Output Voltage V 0ºC < T A < +85ºC ♦ -40ºC < TA < +85ºC V FB = 1.0V 1.455 1.500 1.545 V ♦ SP6659EK1-1.5, -40ºC < T A < +85ºC 1.746 1.800 1.854 V ♦ SP6659EK1-1.8, -40ºC < T A < +85ºC Minimum Output Voltage 0.6 V Peak inductor current 0.7 1.0 1.2 A Oscillator frequency 0.8 1.4 1.8 MHz P-channel ON resistance 0.4 0.6 Ω ISW = 100mA N-channel ON resistance 0.4 0.6 Ω ISW = -100mA ±0.01 ±1.0 µA 1 1.3 V ♦ ±0.01 ±1.5 µA ♦ V FB = 0.5V, VIN = 2.5V ♦ Closed Loop, ILOAD = 100mA VIN = 3.6V, VRUN = 0.0V, SW Leakage Current Run Threshold Voltage 0.2 Run Leakage Current Vsw = 0.0V, Vsw = VIN Note 1: Junction Temperature TJ is calculated from the ambient temperature TA and ower dissipation PD according to the following formula: TJ = TA + PD X 220°C/W PIN DESCRIPTION PIN # PIN NAME DESCRIPTION 1 RUN Power down control pin. Forcing this pin above 1.5V enables the device. Forcing this pin below 0.3V shuts down the device. 2 GND Ground pin. 3 SW Switching node. 4 V IN Power supply pin Adjustable Version: VFB, Feedback Input Pin. Connect FB to the center point of the external resistor divider. The feedback threshold voltage is 0.6V. 5 VFB / VOUT Fixed Output Version: VOUT, Output Voltage Feedback Pin. An internal resistive divider drops the output voltage down for comparison to the internal reference voltage. Date: 9/25/06 Rev C SP6659 1.5MHz, 600mA Synchronous Buck Regulator 2 © 2006 Sipex Corporation TYPICAL PERFORMANCE CHARACTERISTICS Refer to the typical application schematic, VOUT = 1.8V, TAMB= +27°C 20μS/div 20μS/div Figure 1: Load Transient 0mA to 600mA Figure 2: Load Transient 50mA to 600mA CH 1: Output Voltage, 200mV per division AC-Coupled CH 3: Inductor Current, 500mA/ div CH 4: Load Current, 500mA/ div CH 1: Output Voltage, 100mV per division AC-Coupled CH 3: Inductor Current, 500mA/ div CH 4: Load Current, 500mA/ div 20μS/div 20μS/div Figure 3: Load Transient 100mA to 600mA Figure 4: Load Transient 200mA to 600mA CH 1: Output Voltage, 100mV per division AC-Coupled CH 3: Inductor Current, 500mA/ div CH 4: Load Current, 500mA/ div CH 1: Output Voltage, 100mV per division AC-Coupled CH 3: Inductor Current, 500mA/ div CH 4: Load Current, 500mA/ div 1μS/div 40μS/div Figure 5: Discontinuous Mode Figure 6: Startup from Shutdown CH 1: Output Voltage, 10mV per division AC-Coupled CH 2: SW 2V/div CH 3: Inductor Current, 500mA/ div Date: 9/25/06 Rev C CH 1: RUN pin 2V/div. CH 2: Vout 1V/div CH 3: Inductor Current, 500mA/ div SP6659 1.5MHz, 600mA Synchronous Buck Regulator 3 © 2006 Sipex Corporation TYPICAL PERFORMANCE CHARACTERISTICS Refer to the typical application schematic, VOUT = 1.8V, TAMB= +27°C 1.8Vout Efficiency Vs Output 100 1.8Vout Load Regulation 1.830 Vin=4.2V 90 Vin=3.3V Vin=2.7V 80 Vout (V) Efficiency (%) 1.820 70 1.810 60 Vin=2.7V 1.800 Vin=3.3V 50 Vin=4.2 V 1.790 40 1 10 100 0 1000 100 200 1.8Vout Efficiency vs Input voltage 90 600 700 Vin=3.3V 1.830 1.820 1.810 1.800 1.790 1.780 1.770 1.760 85 80 Vout (V) Efficiency (%) 500 Output Voltage vs Load Current 1.850 1.840 95 75 70 65 Iout=600mA 60 Iout=100mA 55 Iout=10mA 50 1.750 2 3 4 5 6 0 200 400 600 800 Load Current (mA) Input Voltage (V) Figure 9: 1.8Vout Efficiency vs. Input Voltage 1200 Oscillator Frequency vs Supply Voltage Oscillator Frequency (MHz) 1.6 380 360 340 320 300 280 260 Vo=1.8V Iload=0A 240 1000 Figure 10: Output Voltage vs. Load Current Supply Current vs Supply Voltage 400 Supply Current (uA) 400 Figure 8: Load Regulation Vout =1.8V Figure 7: Efficiency Vs. Load Current, Vout =1.8V 100 300 Output Current (mA) Output Current (mA) 220 1.5 1.4 Vo=1.8V Iload=600mA 1.3 1.2 200 2 3 4 5 2 6 4 5 6 Figure 12: Oscillator Frequency vs. Supply Voltage Figure 11: Supply Current vs. Supply Voltage Date: 9/25/06 Rev C 3 Input Voltage (V) Input Voltage (V) SP6659 1.5MHz, 600mA Synchronous Buck Regulator 4 © 2006 Sipex Corporation TYPICAL PERFORMANCE CHARACTERISTICS Refer to the typical application schematic, VOUT = 1.8V, TAMB= +27°C 2.5Vout Efficiency Vs Output Current 100 2.5Vout Load Regulation 2.520 Vin=4.2V 90 Vin=3.3V 80 Vout (V) Efficiency (%) 2.510 70 60 Vin=2.7V Vin=2.7V 2.500 2.490 Vin=3.3V 50 Vin=4.2V 2.480 40 1 10 100 0 1000 100 200 Output Current (mA) Figure 13: Efficiency Vs. Load Current, Vout =2.5V 600 700 Figure 14: Load Regulation Vout =2.5V 1.5Vout Efficiency Vs Output Current 100 300 400 500 Output Current (mA) 1.5Vout Load Regulation 1.520 Vin=4.2V Vin=3.3V 1.510 80 Vout (V) Efficiency (%) 90 70 60 Vin=2.7V Vin=2.7V 1.500 1.490 Vin=3.3V 50 Vin=4.2V 1.480 40 1 10 100 0 1000 100 200 Figure 15: Efficiency Vs. Load Current, Vout =1.5V 400 500 700 1.2Vout Load Regulation 1.230 Vin=4.2V Vin=3.3V 90 1.220 80 Vout (V) Efficiency (%) 600 Figure 16: Load Regulation Vout =1.5V 1.2Vout Efficiency Vs Output Current 100 300 Output Current (mA) Output Current (mA) 70 60 Vin=2.7V Vin=2.7V 1.210 1.200 Vin=3.3V 50 Vin=4.2V 1.190 40 1 10 100 1000 0 100 300 400 500 600 Output Current (mA) Output Current (mA) Figure 17: Efficiency Vs. Load Current, Vout =1.2V Date: 9/25/06 Rev C 200 Figure 18: Load Regulation Vout =1.2V SP6659 1.5MHz, 600mA Synchronous Buck Regulator 5 © 2006 Sipex Corporation 700 FUNCTIONAL DIAGRAMS SLOPE COMP OSC VIN 2.7 - 5.5V 4 + CIN + BLANKING - ISENSE COMP R - VOUT 0.6V + EA - 5 _ S _ R Q _ Q RS LATCH PWM LOGIC R1 0.65V DRV + OV DET - R2 SW NONOVERLAP CONTROL + COMP - COUT + Izero COMP - VIN RUN 2 GND 0.6V REF 1 VOUT 3 SHUTDOWN Fixed Output Version SLOPE COMP OSC 4 + BLANKING + - CIN ISENSE COMP VIN 2.7 - 5.5V R - VFB 0.6V 0.65V + COMP - Q _ Q RS LATCH + OV DET - PWM LOGIC DRV + Izero COMP - VIN RUN REF 1 NONOVERLAP CONTROL 5 + EA - _ S _ R SW VOUT 3 Cf R1 COUT R2 2 GND 0.6V SHUTDOWN Adjustable Output Version Date: 9/25/06 Rev C SP6659 1.5MHz, 600mA Synchronous Buck Regulator 6 © 2006 Sipex Corporation APPLICATION INFORMATION _____________________ SETTING THE OUTPUT VOLTAGE V OUT ® R1 A resistive divider based on the following equation determines the output voltage: VOUT = 0.6 (1+ SP6659 V FB R2 R1 ) R2 GND The external resistive divider is connected to the output as shown in Figure 20 . Figure 20: Setting the SP6659 Output Voltage. THEORY OF OPERATION The SP6659 is a monolithic switching mode Step-Down DC-DC converter. It utilizes internal MOSFETs to achieve high efficiency and can generate very low output voltage by using its internal reference at 0.6V. It operates at a fixed switching frequency, and uses slope compensated, current-mode architecture. This Step-Down DC-DC converter supplies 600mA of output current at VIN = 3V. The entire input voltage range is from 2.5V to 5.5V. on immediately and stay on until either the inductor current starts to reverse, as indicated by the current reversal comparator, IZERO, or the beginning of the next clock cycle. The OVDET comparator controls output transient overshoots by turning the main switch off and keeping it off until the fault is no longer present. _______________________ IDLE MODE OPERATION __________________ CURRENT MODE PWM CONTROL At very light loads, the SP6659 automatically enters Idle Mode (Figure 21). Slope compensated current mode PWM control provides stable switching and cycleby-cycle current limit for excellent load and line responses and protection of the internal main switch (P-Channel MOSFET) as well as the synchronous rectifier (N-Channel MOSFET). During normal operation, the internal P-Channel MOSFET is turned on for a certain time to ramp the inductor current at each rising edge of the internal oscillator, and switched off when the peak inductor current is above the error voltage. The current comparator, ICOMP, limits the peak inductor current. When the main switch is off, the synchronous rectifier will be turned Date: 9/25/06 Rev C Figure 21. SP6659 Idle Mode Operation SP6659 1.5MHz, 600mA Synchronous Buck Regulator 7 © 2006 Sipex Corporation THEORY OF OPERATION In the Idle Mode, the inductor current may reach zero Amps or reverse on each pulse. The PWM control loop will automatically skip pulses to maintain output regulation. The bottom MOSFET is turned off by the current reversal comparator, IZERO, and the switch voltage will ring. This is the discontinuous mode of operation, and is normal behavior for the switching regulator. ________________________ MAXIMUM LOAD CURRENT The SP6659 will operate with an input supply voltage as low as 2.5V, however, the maximum load current decreases at lower inputs due to a large IR drop on the main switch and synchronous rectifier. The slope compensation signal reduces the peak inductor current as a function of the duty cycle to prevent sub-harmonic oscillations at duty cycles greater than 50%. Conversely, the current limit increases as the duty cycle decreases. _______________________ DROPOUT OPERATION When the input voltage decreases toward the value of the output voltage, the SP6659 allows the main switch to remain on for more than one switching cycle and increases the duty cycle until it reaches 100%. _______________________ INDUCTOR SELECTION For most designs, the SP6659 operates with inductors of 1μH to 4.7μH. Low inductance values are physically smaller but require faster switching, which can result in some efficiency loss. The inductor value can be derived from the following equation: The duty cycle D of a step-down converter is defined as: D = TON X ƒOSC X 100% ≈ VOUT X 100% VIN L = VOUT X (VINMax - VOUT) VINMax X ΔIL X ƒOSC where TON is the main switch on time, and ƒOSC is the oscillator frequency (1.5Mhz). Where ΔIL is the inductor Ripple Current. Large value inductors lower ripple current and small value inductors result in higher ripple current. Choose inductors at ripple current of approximately 35% of the maximum load current 600mA, or ~ 210mA. The output voltage then is the input voltage minus the voltage drop across the main switch and the inductor. At low input supply voltages, the R DSON of the P-Channel MOSFET increases, and the efficiency of the converter decreases. Caution must be exercised to ensure that the heat dissipated does not exceed the maximum junction temperature of the IC. Date: 9/25/06 Rev C For output voltages above 2.0V, when lightload efficiency is important, the minimum recommended inductor is 2.2μH. For optimum voltage-positioning load transients, SP6659 1.5MHz, 600mA Synchronous Buck Regulator 8 © 2006 Sipex Corporation THEORY OF OPERATION ________________ INPUT CAPACITOR SELECTION choose an inductor with DC series resistance in the 50mΩ to 150mΩ range. For higher efficiency at heavy loads (above 200mA), or minimal load regulation (but some transient overshoot), the resistance should be kept below 100mΩ. The DC current rating of the inductor should be at least equal to the maximum load current plus half the ripple current to prevent core saturation (600mA+105mA). The input capacitor reduces the surge current drawn from the input and switching noise from the device. The input capacitor impedance at the switching frequency shall be less than input source impedance to prevent high frequency switching current from passing to the input. A low ESR (Equivalent Series Resistance) input capacitor sized for maximum RMS current must be used. Ceramic capacitors with X5R or X7R dielectrics are highly recommended because of their low ESR and small temperature coefficients. A 4.7μF ceramic capacitor for most applications is sufficient. Table 1 lists some typical surface mount inductors that meet target applications for the SP6659. SP6659 Inductor Selection Chart Part # Inductor Max DCR Rated DC (µH) (mΩ) Current (Amps) Murata LQH32CN2R2M11 1.0 78 1 3.2x2.5x1.55 Murata LQH32CN2R2M11 2.2 126 0.79 3.2x2.5x1.55 Murata LQH32CN4R7M11 4.7 195 0.6 5 3.2x2.5x1.55 1.4 2.2 3.3 4.7 1.5 2.2 3.3 4.7 1.5 2.2 3.3 4.7 56.2 71.2 86.2 108.7 2.52 1.5 1.44 1.15 4.5x4.0x3.5 75 110 162 120 140 180 240 1.32 1.04 0.84 1.29 1.14 0.98 0.79 Sumida CR43 Sumida CDRH4D18 Toko D312C ______________ OUTPUT CAPACITOR SELECTION Size WxLxH (mm) The output capacitor is required to keep the output voltage ripple small and to ensure regulation loop stability. The output capacitor must have low impedance at the switching frequency. Ceramic capacitors with X5R or X7R dielectrics are recommended due to their low ESR and high ripple current. The output ripple ΔVOUT is determined by: 4.7x4.7x2.0 ΔVOUT ≤ 3.6x3.6x1.2 Inductor in Bold is used on the SP6659EB evaluation Board VOUT X (VINMax - VOUT) VINMax X L X ƒOSC + X ESR { 1 (8X ƒOSC X COUT) Table 1: Typical Surface Mount Inductors Date: 9/25/06 Rev C SP6659 1.5MHz, 600mA Synchronous Buck Regulator 9 © 2006 Sipex Corporation } PACKAGE: 5 PIN TSOT23 D D/2 e1 5 SIDE VIEW 4 E/2 E1/2 A2 A E E1 Seating Plane A1 2 1 Pin1 Designator to be within this INDEX AREA (D/2 x E1/2) 3 (L1) e b TOP VIEW ø1 FRONT VIEW R1 R Gauge Plane L2 ø L 5 Pin TSOT-23 SYMBOL A A1 A2 c D E E1 L L1 L2 Ø Ø1 R R1 MIN 0.00 0.70 0.08 0.30 0˚ 4˚ 0.10 0.10 0.30 ø1 JEDEC MO-193 Dimensions in Millimeters: Controlling Dimension b e e1 SIPEX Pkg Signoff Date: 9/25/06 Rev C Seating Plane NOM 0.90 2.90 BSC 2.80 BSC 1.60 BSC 0.45 0.60 REF 0.25 BSC 4º 10º 0.95 BSC 1.90 BSC Date/Rev: MAX 1.10 0.10 1.00 0.20 0.60 8º 12º 0.25 0.50 c Variation AB Dimensions in Inches Conversion Factor: 1 Inch = 25.40 mm MIN NOM MAX 0.043 0.000 0.004 0.028 0.036 0.039 0.003 0.008 0.114 BSC 0.110 BSC 0.063 BSC 0.012 0.018 0.024 0.024 REF 0.010 BSC 0º 4º 8º 4º 10º 12º 0.004 0.004 0.010 0.012 0.020 0.038 BSC 0.075 BSC JL Aug4-05 / Rev A SP6659 1.5MHz, 600mA Synchronous Buck Regulator 10 © 2006 Sipex Corporation ORDERING INFORMATION Part Number Operating Temperature Range Package Type SP6659EK1 ......... ...............................-40°C to +85°C ........................................................... 5 Pin TSOT23 SP6659EK1/TR .... ...............................-40°C to +85°C ........................................................... 5 Pin TSOT23 SP6659EK1-1-5 .... ...............................-40°C to +85°C ........................................................... 5 Pin TSOT23 SP6659EK1-1-5/TR...............................-40°C to +85°C .......................................................... 5 Pin TSOT23 SP6659EK1-1-8 .... ...............................-40°C to +85°C ........................................................... 5 Pin TSOT23 SP6659EK1-1-8/TR...............................-40°C to +85°C .......................................................... 5 Pin TSOT23 Available in lead free packaging. To order add "-L" suffix to part number. Example: SP6659EK1/TR = standard; SP6659EK1-L/TR = lead free /TR = Tape and Reel Pack quantity is 2,500 for TSOT23. Sipex Corporation Headquarters and Sales Office 233 South Hillview Drive Milpitas, CA 95035 TEL: (408) 934-7500 FAX: (408) 935-7600 Sipex Corporation reserves the right to make changes to any products described herein. Sipex does not assume any liability arising out of the application or use of any product or circuit described herein; neither does it convey any license under its patent rights nor the rights of others. Date: 9/25/06 Rev C SP6659 1.5MHz, 600mA Synchronous Buck Regulator 11 © 2006 Sipex Corporation