Corporate: www.cdtechno.com Product: www.cdpowerelectronics.com VKA60xS 60 Watt Single Output Half Brick DC/DC Converter 18-36 V & 33 - 75V Input Range High Efficiency: 87% Typical at 5V 100µS Transient Response 50100% Load Step 420 kHz Fixed-Frequency Operation Remote Sense The VKA60xS Series DC/DC converters present an economical and practical solution for distributed power system architectures which require high power density and efficiency while maintaining system modularity and upgradeability. With the ability to operate over a wide input voltage range of 18 to 36 and 33 to 75 volts, these modules are ideal for use in battery backup applications common in todays' telecommunication and electronic data processing applications. The output is fully isolated from the input, allowing for a variety of polarity and grounding configurations. The VKA60xS's proprietary control circuitry responds to 50-100% Operation to +100°C Baseplate Temperature Primary Remote On/Off, Choice of Pos/Neg Logic Adjustable Output Voltage Continuout Short-Circuit Protection Thermal Shutdown Case Ground Pin load steps in 100µSeconds to within 1% nominal Vout. The patented fixed frequency architecture combined with surface mount technology results in a compact, efficient and reliable solution to DC/DC conversion requirements. Safety per UL1950, EN 60950 and CSA 22.2 #234 PRODUCT SELECTION CHART MODEL VKA60LS03 VKA60LS05 VKA60LS12 VKA60LS15 VKA60LS24 VKA60MS03 VKA60MS05 VKA60MS12 VKA60MS15 VKA60MS24 INPUT VOLTAGE 24VDC (18-36) 48VDC (33-75) VOUT (VDC) 3.3V 5.0V 12.0V 15.0V 24.0V 3.3V 5.0V 12.0V 15.0V 24.0V IOUT (A) 12.0 12.0 5.0 4.0 2.5 12.0 12.0 5.0 4.0 2.5 EFFICIENCY MIN 80 85 87 88 89 81 86 88 89 89 TYP 81 86 88 89 90 82 87 89 90 90 SPECIFICATIONS, ALL MODELS Specifications are at TCASE = +40°C nominal input voltage unless otherwise specified. INPUT PARAMETER OUTPUT PARAMETER OUTPUT Rated Power Set point Accuracy Line Regulation Load Regulation Output Temperature Drift Output Ripple, p-p Output Current Limit Inception Output Short-Circuit Current (2) Output Overvoltage Limit Transient Response Peak Deviation Settling Time PARAMETER GENERAL CONDITIONS INPUT Voltage Range VKA60LS VKA60MS Maximum Input Current VKA60LS VIN = 16VDC VKA60MS VIN = 27VDC Reflected Ripple Current Peak - Peak Input Ripple Rejection DC to 1KHz No Load Input Current LS/MS Power Dissipation LS/MS No Load Standby, Primary On/Off Disabled LS/MS Inrush Charge VIN = VINmax. VKA60LS VKA60MS Quiescent Operating Current Primary On/Off Disabled ISOLATION Input to Output Input to Baseplate Output to Baseplate Resistance Capacitance Leakage Current GENERAL Efficiency, Line, Load, Temp. (3) Switching Frequency Remote Sense Compensation Output Voltage Adjust Range Remote On/Off Control Inputs Primary Sink Current-Logic Low Vlow Vhigh Turn-on Time Weight TEMPERATURE Operation/Specification Storage Shutdown Temperature Thermal Impedance, case-ambient Lead Solder Temperature NOTES: (1) (2) (3) (4) (5) MIN TYP MAX UNITS 18 33 24 48 36 75 VDC VDC 4.4 2.6 20 60 50/100 A A mA dB mA 3.6/4.8 0.18/0.4 W W 50 0.520 0.360 CONDITIONS MIN 8 12 mA TYP MAX UNITS 60 1 0.05 0.05 W % % % %/°C VOUT, Nom lOUT, Nom lOUT, Nom V 0 High Line to Low Line No Load to Rated Load 0.02 0.02 ±.02 1% DC to 20MHz BW test 125% 50 to 100% Load Step di/dt = 1.0A/µSec VOUT, 1% of Nominal Output 130% 110% 135% 2% 100 CONDITIONS MIN Peak Test for 2 Seconds 1500 1500 500 10 TYP VOUT, Nom µSec MAX 400 12V & higher(4) 420 UNITS VDC VDC VDC MΩ pF µA, rms 2000 180 VISO = 240VAC, 60Hz mC mC 440 0.5 KHz V VOUT, Nom 1.0 0.4 Open Collector 12.5 85 (3.0) mA V -50% / +25% Open Collector/Drain Within 1% of Rated Output Case Temperature Case Temperature Case Temperature 10.0 -40 -55 +100 +25 +25 +100 +125 +115 7.1 10 Seconds max +300 mSec g (oz.) °C °C °C °C/W °C See Typical Performance Curves, page 3 Continuous Mode See graphs for Efficiency vs. Output Load, VIN, TCASE 3.3V Models Limited in Trim Down Range Consult Factory for Details Product: www.cdpowerelectronics.com VKA60xS Rev C 3/2001 2 TYPICAL PERFORMANCE CURVES TCASE = +40°C nominal input voltage unless otherwise specified. ORDERING INFORMATION VKA60 xSzz - Device Family Indicates 60 Watt Regulated Unit Model Number Selected from Table of Electrical Characteristics Where: x = Input Voltage (L = 24VDC; M = 48VDC) zz = Output Voltage (03=3.3V, 05=5V, etc.) Lead Length 0.200" - No Number 0.145" - (6) 0.110" - (8) Remote On-Off Logic: Positive - No Number Negative - (1) Product: www.cdpowerelectronics.com VKA60xS Rev C 3/2001 3 MECHANICAL NOTES: All dimensions are in inches (millimeters). PIN PLACEMENT TOLERANCE: ± 0.005" 0.530 MAX [13.46] MECHANICAL TOLERANCE: ± 0.015" Marked with: specific modeL ordered, date code, job code. 0.20 [5.1] .040 [1.02] DIA. 7 PLACES MATERIAL: Units are encapsulated in a low thermal resistance molding compound which has excellent chemical resistance and electrical properties in high humidity environments and over a wide operating temperature range. The encapsulant and outer shell of the unit have UL94V-0 ratings. Lead material is solder plated to allow ease of solderability. .081 [2.06] DIA. 2 PLACES 0.20 [5.1] 0.50 [12.7] .400 [10.16] 0.40 [10.16] 2.000 [50.80] 1.000 [25.40] 2.40 [61.0] MAX 0.700 [17.78] VKA60xS 1.000 [25.40] 1.400 [35.56] 1.400 [35.56] MOUNTING INSERTS M3 X 0.5 THRU, 4 PLACES MAX. TORQUE, 8 IN/LBS 1.900 [48.26] 0.19 [4.8] 2.28 [57.91] MAX OUTPUT ADJUST VOLTAGE OVP NOTE Special attention should be given to the peak voltage deviation during a dynamic load step when trimming the output above the original set point to avoid tripping the overvoltage protection circuit. Should an OVP condition occur, the converter will go into a latch condition and must be externally reset before it will return to normal operation. This feature allows the user to accurately adjust the module's output voltage set point to a specified level. This is achieved by connecting a resistor or potentiometer from the TRIM terminal to either the +Vout terminal (for increased Vout) or the -Vout terminal (for decreased Vout). The formulae below describe the trim resistor value to obtain a Vout change of ∆%. VO is output voltage prior to adjustment (3.3V, 5V, 12V, 15V, or 24V). Radj - up = ( Radj - down = Vo(100 + ∆%) 1.225∆% (100 - 2) ∆% _ (100 + 2∆%) ∆% ) kΩ kΩ C&D Technologies (Power Electronics) Ltd. Shannon, Co. Clare, Ireland Tel: +353.61.474.133 Fax:+353.61.474.141 Power Electronics Division, United States 3400 E Britannia Drive, Tucson, Arizona 85706 Tel: 800.547.2537 Fax: 520.770.9369 C&D Technologies, (NCL) Milton Keynes MK14 5BU UK Tel: +44 (0)1908 615232 Fax: +44 (0)1908 617545 Any data, prices, descriptions or specifications presented herein are subject to revision by C&D Technologies, Inc. without notice. While such information is believed to be accurate as indicated herein, C&D Technologies, Inc. makes no warranty and hereby disclaims all warranties, express or implied, with regard to the accuracy or completeness of such information. Further, because the product(s) featured herein may be used under conditions beyond its control, C&D Technologies, Inc. hereby disclaims all warranties, either express or implied, concerning the fitness or suitability of such product(s) for any particular use or in any specific application or arising from any course of dealing or usage of trade. The user is solely responsible for determining the suitability of the product(s) featured herein for user’s intended purpose and in user’s specific application. C&D Technologies, Inc. does not warrant or recommend that any of its products be used in any life support or aviation or aerospace applications. Product: www.cdpowerelectronics.com VKA60xS Rev C 3/2001 4