™ DN511 DATA SHEET SUBMINIATURE PROPORTIONALLY CONTROLLED HEATER HEATER BLOCK DIAGRAM VDD FEATURES • BERYLLIA BASE FOR GOOD THERMAL CONDUCTION • REGULATION TEMPERATURE FROM 5°C ABOVE AMBIENT TO 100°C • 15 TO 70 VOLT OPERATION • ELECTRICALLY ISOLATED FROM THE CASE COM. 4 HEATER + RC CONTROL CIRCUIT TEMP. SENSOR MAXIMUM RATINGS 3 2 OUTLINE DIMENSIONS Symbol Value Unit Supply Voltage VDD 70 VDC Power Dissipation PD 4 Watts Operating Temperature TMAX 120 °C Storage Temperature TMIN -65 to +150 Rating 1 TEMP. SET GENERAL DESCRIPTION The DN511 is a subminiature proportionally controlled heater, whose temperature can be programmed with a single external resistor. A unique design allows this device to operate over a large voltage range from 15volts to +60 Volts D.C. without drawing excessive current at turn-on.Temperature of the DN511 can be set at the factory upon request. The DN511 is in a ceramic package and can supply up to 3.5 watts of power from an unregulated power supply. °C Heater surface 0.025" 0.110" 0.340" PIN 1 2 OPERATING CHARACTERISTICS Characteristic Symbol Supply Voltage (Pin 1 to Pin 2) VDD Supply Current at Turn on vs. Power Supply Voltage ION Supply Current at Turn-on VDD = +30 Volts ION Temperature Variation over Operating Voltage TV Temperature Variation with Load TL Min +15 Max Unit +60 VDC See Figure 2 90 mADC 110 mADC 2 °C 0.480" Therm Optics DN511 xxxx 4 0.275" 3 The DN511 electrical output pads are Pd-Pt-Ag and can be soldered. The solder used, such as SN-62, should contain silver to prevent leaching of the pads from the substrate. 0.010" 0.060" Control Resistor Value Pin 3 to Pin 4 (See Table 1) RC Control Temperature Range See Table 1 TC Turn on power at start-up PON 3 Ω 0 Ambient °C 120 See Figure 3 °C Pad size is 0.060" x 0.107" (four places) 0.107" 0.041" 0.107" Watts 0.010" ™ Page 1 DN511 TYPICAL HEATER POWER AT TURN ON vs. POWER SUPPLY VOLTAGE TYPICAL CASE TEMPERATURE VS CONTROL RESISTOR TOL. ±°C RS KΩ T °C TOL. ±°C RS KΩ 360.1 340.6 322.3 305.0 288.7 273.4 259.0 245.4 232.5 220.4 209.0 198.3 188.1 178.5 169.4 160.8 152.7 145.1 137.8 131.0 124.5 118.3 112.5 107.0 101.8 96.9 92.2 87.8 83.6 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 79.6 75.8 72.2 68.8 65.5 62.5 59.5 56.8 54.1 51.6 49.2 46.9 44.8 42.7 40.7 38.9 37.1 35.4 33.8 33.8 30.8 29.4 28.1 26.8 25.5 24.4 23.2 22.2 21.2 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 47 49 50 51 52 53 54 55 56 57 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 3.0 3.0 3.0 3.0 3.5 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 20.2 19.3 18.4 17.5 16.7 15.9 15.2 14.5 13.8 13.2 12.5 11.9 11.4 10.8 10.3 9.8 9.3 8.9 8.4 8.0 7.6 7.2 6.8 6.5 6.1 5.8 5.5 5.2 4.9 T °C 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 TOL. ±°C 3.0 3.0 3.0 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5. 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 RS KΩ 4.6 4.4 4.1 3.9 3.6 3.4 3.2 3.0 2.8 2.6 2.4 2.2 2.0 1.8 1.68 1.52 1.37 1.23 1.09 0.95 0.82 0.70 0.58 0.46 0.35 0.25 0.14 0.04 T °C 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 TOL. ±°C 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 4.00 3.50 TYPICAL HEATER T °C POWER (WATTS) AT TURN ON RS KΩ 3.00 2.50 2.00 1.50 1.00 0.50 0.00 0.0 #32 GAGE MAGNET WIRE (4 PLACES) 0805 1% TEMPERATURE SET RESISTOR ON REQUEST 80.0 140 120 MAXIMUM HEATER CURRENT (mA) xxxx 60.0 MAXIMUM HEATER TURN ON CURRENT vs. POWER SUPPLY VOLTAGE PIN 1 Therm Optics DN511 40.0 SUPPLY VOLTAGE (VOLTS) The temperature of the DN511 is supplied with four 3 inch #32 gage magnet wire as shown below. Temperature of the DN511 can be set at the factory on request 3.0" ± 0.25" 20.0 It is recommended that the DN511 heater be attached to the device being heated with a thermally conductive adhesive such as Loctite® 384. This will insure that there is minimum thermal resistance between the two surfaces. 100 80 60 This graph shows the range of D.C. current that flows through the heater before temperature control occurs. 40 20 0 10 20 30 40 50 60 70 POWER SUPPLY VOLTAGE (VOLTS D.C.) ™ Last Updated 6/25/01 1004 Mallory Way • Carson City, NV 89701 • Phone: 775-882-7721 • Fax: 775-882-7675 • E-mail: [email protected] • http://www.thermoptics.com Page 2