ISL97678 Features The ISL97678 is an 8-channel PWM dimming LED driver for LCD backlight applications. The ISL97678 is capable of driving up to 96 pieces of 3.4V/50mA LEDs but larger numbers of LEDs is possible if the LED forward voltage combined is less than 45V. The ISL97678 has 8 channels of voltage controlled current sources with typical currents matching to ±1%, which compensate for the non-uniformity effect of forward voltages variance in the LED strings. To minimize the voltage headroom and power loss in the typical multi-string operation, the ISL97678 features dynamic headroom control that monitors the highest LED forward voltage string and uses its feedback signal for output regulation. • 8 Channels The ISL97678 features PWM dimming up to 30kHz with 0.8%~100% duty cycle and maintains ±1% current matching across all ranges. The PWM dimming frequency can be adjusted between 100Hz and 30kHz. The boost switching frequency can also be adjusted between 600kHz and 1.5MHz. • Adjustable Switching Frequency The ISL97678 features extensive protection functions that include string open and short circuit detections, OVP, and OTP. • 4.75V ~ 26V Input • 45V Maximum Output • Drive Typically 96 LEDs (3.4V/50mA each) • External PWM Input up to 25kHz Dimming • Dimming range 0.8%~100% up to 30kHz • Current Matching ±0.7% • Protections - String Open Circuit and Short Circuit Detections, OVP, and OTP • Adjustable Dimming Frequency • 32 Ld (5mmx5mm) QFN Package Applications • Notebook Displays WLED or RGB LED Backlighting • LCD Monitor LED Backlighting ISL97678 is available in the 32 Leads QFN 5mmx5mm and operate from -40°C to +85°C with input voltage ranges from 4.75V to 26V. November 5, 2009 FN6998.1 1 CAUTION: These devices are sensitive to electrostatic discharge; follow proper IC Handling Procedures. 1-888-INTERSIL or 1-888-468-3774 | Intersil (and design) is a registered trademark of Intersil Americas Inc. Copyright Intersil Americas Inc. 2009. All Rights Reserved All other trademarks mentioned are the property of their respective owners. ISL97678 8-Channel 45V 50mA LED Driver ISL97678 Typical Application Circuit L1 VIN* = 4.75V~26V 10uH/3A Co Ci 3x4.7uF ISL97678 10uF 8x12 = 96 LEDs Output 45V*, 50mA per string max D1 LX1 20 1uF 1uF 16 VIN 18 VDC 10 VLOGIC LX2 21 806kΩ 100pF OVP 23 22kΩ 3.3nF 4 PWM 17 EN 14 COMP 13 RSET 11 FSW 12 FPWM 2 AGND 3 AGND 6 AGND 7 AGND 3.3nF 14.2kΩ 15kΩ 50kΩ 333kΩ 8 AGND 9 AGND 5 AGND 15 AGND CH1 25 CH2 26 CH3 27 CH4 28 CH5 29 CH6 30 CH7 31 CH8 32 PGND 1 PGND 19 * Vin > = 12V for 45V/50mA Applications PGND 22 FIGURE 1. ISL97678 TYPICAL APPLICATION DIAGRAM 2 FN6998.1 November 5, 2009 ISL97678 Block Diagram 45V*, 50mA per string 96 (8x12) LEDs VIN* = 4.75V~26V 10uH/3A EN VIN VDC VLOGIC Analog Bias REG1 O/P Short Logic Bias REG2 Boost SW fsw OSC & RAMP Comp OVP OVP Fault fSW 2x4.7uF/50V LX Σ=0 Imax Logic FET Drivers ILIMIT PGND pe Open Ckt, Short Ckt Detects Fault Control COMP GM AMP VSET AGND CH8 + - 1 REF GEN + - RSET CH1 CH2 Highest VF String Detect Temp Sensor Fault Control REF_OVP REF_VSC 2 + - * Vin >=12V for 45V/50mA apps PWM PWM Dimming Controller fPWM + - 8 ISL97678 FIGURE 2. ISL97678 BLOCK DIAGRAM Ordering Information PART NUMBER PART MARKING ISL97678IRZ (Notes 1, 2) ISL9767 8IRZ PACKAGE (Pb-free) 32 Ld 5x5 QFN PKG. DWG. # L32.5x5B NOTES: 1. Add “-T” or “-TK” suffix for tape and reel. Please refer to TB347 for details on reel specifications. 2. These Intersil Pb-free plastic packaged products employ special Pb-free material sets, molding compounds/die attach materials, and 100% matte tin plate plus anneal (e3 termination finish, which is RoHS compliant and compatible with both SnPb and Pb-free soldering operations). Intersil Pb-free products are MSL classified at Pb-free peak reflow temperatures that meet or exceed the Pb-free requirements of IPC/JEDEC J STD-020. 3. For Moisture Sensitivity Level (MSL), please see device information page for ISL97678. For more information on MSL please see techbrief TB363. 3 FN6998.1 November 5, 2009 ISL97678 Pin Configuration CH8 CH7 CH6 CH5 CH4 CH3 CH2 CH1 ISL97678 (32 LD 5X5 QFN) TOP VIEW 32 31 30 29 28 27 26 25 PGND 1 24 NC AGND 2 23 OVP AGND 3 22 PGND PWM 4 21 LX EXPOSED THERMAL PAD Pin Descriptions 7 18 VDC AGND 8 17 EN 10 11 12 13 14 15 16 VIN 9 AGND AGND COMP 19 PGND RSET 6 FPWM AGND FSW 20 LX VLOGIC 5 AGND AGND (I = Input, O = Output, S = Supply) PIN NAME TYPE 1, 19, 22 PGND S Power Ground DESCRIPTION 2, 3, 5, 6, 7, 8, 9, 15 AGND S Analog Ground 4 PWM I PWM Brightness Control 10 VLOGIC O Internal 2.5V Logic Bias Regulator. Need Decoupling Capacitor for Regulation 11 FSW I When RFSW is 100kΩ, fSW is 500kHz. When RFSW is 33kΩ, fSW is 1.5MHz 12 FPWM I When RFPWM is 333kΩ, FPWM is 200Hz. When RFPWM is 3.3kΩ, FPWM is 20kHz. 13 RSET I Resistor Connection for Setting LED Current 14 COMP O Boost compensation 16 VIN S Main Power 17 EN I Enable 18 VDC S Internal 5V Analog Bias Regulator. Needs Decoupling Capacitor for Regulation 20, 21 LX O Boost MOSFET Drain Terminal Switching Node 23 OVP I Overvoltage Protection Input as well as Output Voltage FB Monitoring 24 NC I/O 25 ~ 32 CH1 ~ CH8 I 4 No Connect LED Driver PWM Dimming Monitoring FN6998.1 November 5, 2009 ISL97678 Absolute Maximum Ratings Thermal Information Voltage ratings are all with respect to AGND pin VIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3V to 27V EN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3V to 27V VLOGIC . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3V to 2.75V VDC, PWM . . . . . . . . . . . . . . . . . . . . . . . . . -0.3V to 5.75V COMP, RSET, FPWM, FSW . . . . . . . . . . . . . . . . -0.3V to min . . . . . . . . . . . . . . . . . . . . . . . . . . . . (VDC + 0.3V, 5.75V) CH1 - CH8, LX, OVP . . . . . . . . . . . . . . . . . . . . -0.3V to 45V PGND, AGND . . . . . . . . . . . . . . . . . . . . . . . -0.3V to +0.3V Thermal Resistance (Typical) Recommended Operating Conditions Temperature Range . . . . . . . . . . . . . . . . . . -40°C to +85°C θJA (°C/W) 32 Ld QFN (Notes 4, 5) . . . . . . . . . 31 Thermal Characterization (Typical, Note 6) θJC (°C/W) 3 PSIJT (°C/W) 32 Ld QFN . . . . . . . . . . . . . . . . . . . . . . . . . 0.2 Maximum Continuous Junction Temperature . . . . . . +125°C Storage Temperature . . . . . . . . . . . . . . . -65°C to +150°C Power Dissipation TA < +25°C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2W TA < +70°C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.8W TA < +85°C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3W TA < +100°C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.8W Pb-Free Reflow Profile . . . . . . . . . . . . . . . . . .see link below http://www.intersil.com/pbfree/Pb-FreeReflow.asp CAUTION: Do not operate at or near the maximum ratings listed for extended periods of time. Exposure to such conditions may adversely impact product reliability and result in failures not covered by warranty. NOTES: 4. θJA is measured with the component mounted on a high effective thermal conductivity test board in free air. See Tech Brief TB379 for details. 5. For θJC, the “case temp” location is the center of the exposed metal pad on the package underside. 6. PSIJT is the PSI junction-to-top thermal characterization parameter. If the package top temperature can be measured with this rating then the die junction temperature can be estimated more accurately than the θJC and θJC thermal resistance ratings. Electrical Specifications All specifications below are characterized at TA = -40°C to +85°C; VIN = 12V, /SHUT = 5V, ISET = 36kΩ, unless otherwise noted. Boldface limits apply over the operating temperature range, -40°C to +85°C. 5. PARAMETER DESCRIPTION CONDITION MIN (Note 7) TYP MAX (Note 7) UNIT GENERAL VIN Backlight Supply Voltage IVIN_SHDN VIN Shutdown Current VOUT Output Voltage VUVLO Undervoltage Lockout Threshold VUVLO_HYS Undervoltage Lockout Hysteresis 4.75 /SHUT = 0 2.9 26 (Note 8) V 5 µA 45 V 3.3 V 300 mV LINEAR REGULATOR VDC 5V Analog Bias Regulator VIN > 6V VDC_DROP VDC LDO Dropout Voltage IVDC 4.8 5 5.1 V IVDC = 30mA 71 100 mV Active Current /SHUT = 5V, R = 33kΩ 10 VLOGIC 2.5V Logic Bias Regulator VIN > 6V VLOGIC_DROP VLOGIC LDO Dropout Voltage IVLOGIC = 30mA 2.3 mA 2.4 2.5 V 31 100 mV BOOST SWITCHING REGULATOR SS Soft-Start SWILimit Boost FET Current Limit rDS(ON) Internal Boost Switch ON-Resistance 5 16 TA = +25°C to +85°C 3.0 ms 4.7 130 A mΩ FN6998.1 November 5, 2009 ISL97678 Electrical Specifications PARAMETER Eff_peak All specifications below are characterized at TA = -40°C to +85°C; VIN = 12V, /SHUT = 5V, ISET = 36kΩ, unless otherwise noted. Boldface limits apply over the operating temperature range, -40°C to +85°C. (Continued) DESCRIPTION Peak Efficiency CONDITION MIN (Note 7) MAX (Note 7) UNIT VIN = 24V, 96LEDs, 20mA each, L = 10µH with DCR ≤100mΩ, FSW = 600kHz, TA = +25°C 92.4 % VIN = 12V, 96 LEDs, 20mA each, L = 10µH with DCR ≤100mΩ, FSW = 600kHz, TA = +25°C 91.5 % VIN = 6V, 96 LEDs, 20mA each, L = 10µH with DCR ≤100mΩ, FSW = 600kHz, TA = +25°C 81.6 % VIN = 24V, 80 LEDs, 40mA each, L = 10µH with DCR ≤100mΩ, FSW=600kHz, TA = +25°C 93.4 % VIN = 12V, 80 LEDs, 40mA each, L = 10µH with DCR ≤100mΩ, FSW = 600kHz, TA = +25°C 90.7 % DMAX Boost Maximum Duty Cycle fSW = 500kHz DMIN Boost Minimum Duty Cycle fSW = 500kHz fSW Boost Switching Frequency Rfsw = 100kΩ 0.45 Rfsw = 33kΩ 1.35 ILX_leakage TYP 90 % 10 % 0.5 0.55 MHz 1.5 1.65 MHz 10 µA +1.1 % Lx Leakage Current VLX = 45V, /SHUT = 0V IMATCH Channel-to-Channel Current Matching ILED = 20mA -1.1 IACC Absolute Current Accuracy IRSET = 36kΩ, TA = +25°C -1.5 +1.5 % -2 +2 % REFERENCE IRSET = 36kΩ, TA = -40°C to +80°C ±0.7 FAULT DETECTION VSC Channel Short Circuit Threshold Vtemp Over-Temperature Threshold Vtemp_acc Over-Temperature Threshold Accuracy VOVP Overvoltage Limit on OVP Pin 3.3 1.18 4.6 V 150 °C 5 °C 1.22 1.24 V 0.8 V 5.5 V DIGITAL INTERFACE VIL Logic Input Low Voltage VIH Logic Input High Voltage 1.5 CURRENT SOURCES VHEADROOM Dominant Channel Current Source Headroom at CH Pin 6 ILED = 50mA TA = +25°C 1.0 V FN6998.1 November 5, 2009 ISL97678 Electrical Specifications PARAMETER All specifications below are characterized at TA = -40°C to +85°C; VIN = 12V, /SHUT = 5V, ISET = 36kΩ, unless otherwise noted. Boldface limits apply over the operating temperature range, -40°C to +85°C. (Continued) DESCRIPTION CONDITION VISET Voltage at ISET Pin ILEDmax Maximum LED Current per Channel MIN (Note 7) TYP MAX (Note 7) UNIT 1.18 1.21 1.24 V LED config = 8P10S with VF = 3.4V and VIN = 11V 50 mA PWM GENERATOR FPWM Generated PWM Frequency RFPWM = 330kΩ 180 200 220 Hz RFPWM = 3.3kΩ 18 20 22 kHz 100 % 1.24 V 20k Hz 1.25 V Dimming Range PWM Dimming Duty Cycle Limits (Note 9) fPWM ≤ 30kHz 0.4 VFSW fSW Voltage RFSW = 33kΩ 1.18 FPWMI PWMI Input Frequency Range (Note 9) VFPWM VFPWM Voltage 1.21 200 RFPWM = 3.3kΩ 1.18 1.21 NOTES: 7. Parameters with MIN and/or MAX limits are 100% tested at +25°C, unless otherwise specified. Temperature limits established by characterization and are not production tested. 8. At maximum VIN of 26V, minimum VOUT is 28V. Minimum VOUT can be lower at lower VIN 9. Limits established by characterization and are not production tested. Typical Performance Curves 100 100 50mA 8P11S fSW = 600kHz 95 0°C 90 +85°C 85 EFFICIENCY (%) EFFICIENCY (%) 95 -40°C +25°C 80 0 5 10 15 20 25 30 VIN (V) FIGURE 3. EFFICIENCY vs VIN vs TEMPERATURE AT 50mA 7 -40°C 0°C 90 +85°C 85 80 75 75 70 20mA 8P11S fSW = 600kHz 70 +25°C 0 5 10 15 20 25 30 VIN (V) FIGURE 4. EFFICIENCY vs VIN vs TEMPERATURE AT 20mA FN6998.1 November 5, 2009 ISL97678 100 95 90 85 80 75 70 65 60 55 50 45 40 35 30 95 8P10S 93 12V/50mA 24V/50mA 0 10 20 30 ILED (mA) 40 89 88 87 12V 1.0 20mA - 8P12S 50mA - 8P11S 0.2 0.0 -0.2 -0.4 -0.6 12V/50mA -0.8 1 2 3 4 5 CHANNEL 6 7 0.6 0°C 0.4 0.2 0.0 +25°C -0.2 +85°C -0.4 -0.6 -0.8 -1.0 8 FIGURE 7. CHANNEL-TO-CHANNEL CURRENT MATCHING EXAMPLE -40°C 0 5 10 15 VIN (V) 2.0 20mA - 8P12S 50mA - 8P11S 24V/50mA 1.0 0.8 5V/20mA 0.6 0.4 24V/20mA 0.2 0.0 0.0 0.4 0.8 1.2 1.6 2.0 2.4 2.8 3.2 3.6 4.0 PWM DIMMING DUTY CYCLE (%) FIGURE 9. CURRENT LINEARITY vs LOW LEVEL PWM DIMMING DUTY CYCLE 8 CHANNEL VOLTAGE (V) 1.8 12V/50mA 20 25 30 FIGURE 8. CURRENT MATCHING vs VIN vs TEMPERATURE 2.0 1.2 1.6k 50mA 8P11 0.8 12V/20mA 0.4 600 800 1k 1.2k 1.4k SWITCHING FREQUENCY (Hz) FIGURE 6. EFFICIENCY vs SWITCHING FREQUENCY 0.6 -1.0 ILED (mA) 90 84 400 50 CURRENT MATCHING (%) CURRENT MATCHING (%) 0.8 1.4 24V 91 85 1.0 1.6 92 86 FIGURE 5. EFFICIENCY vs ILED 1.8 50mA 8P11S 94 EFFICIENCY (%) EFFICIENCY (%) Typical Performance Curves (Continued) 12V/50mA 1.6 20mA - 8P12S 50mA - 8P11S 1.4 1.2 1.0 0.8 0.6 12V/20mA 0.4 HEADROOM CONTROL CHANNEL 0.2 0.0 1 2 3 4 5 CHANNEL 6 7 8 FIGURE 10. TYPICAL CHANNEL VOLTAGE EXAMPLE FN6998.1 November 5, 2009 ISL97678 Typical Performance Curves (Continued) 1.00 1.0 50mA 8P11S 0.90 0.8 0.85 0.7 0.80 +85°C 0.75 0.70 0°C 0.65 0.4 0.1 10 15 VIN (V) 20 25 30 10 +25°C 0.3 0.2 FIGURE 11. VHEADROOM vs VIN vs TEMPERATURE AT 50mA 0.0 0 5 10 0°C 15 VIN (V) 20 25 30 FIGURE 12. VHEADROOM vs VIN vs TEMPERATURE AT 20mA /SHUT = HIGH PWM DUTY CYCLE = 0% 9 LX (20V/DIV) 8 IIN (mA) 0.5 0.55 5 +85°C 0.6 0.60 0.50 0 20mA 8P11S 0.9 +25°C VHEADROOM (V) VHEADROOM (V) 0.95 7 +85°C 6 VO (100mV/DIV) 5 4 -40°C 3 ILED (20mA/DIV) 2 1 0 0 5 10 15 VIN (V) 20 25 30 FIGURE 13. QUIESCENT CURRENT vs VIN vs TEMPERATURE WITH /SHUT ENABLE FIGURE 14. VOUT RIPPLE VOLTAGE VO (20V/DIV) VO (20V/DIV) EN (5V/DIV) EN (5V/DIV) IIN (1A/DIV) IIN (1A/DIV) ILED (50mA/DIV) FIGURE 15. IN-RUSH CURRENT and LED CURRENT AT VIN = 12V 9 ILED (50mA/DIV) FIGURE 16. IN-RUSH CURRENT AND LED CURRENT AT VIN = 26V FN6998.1 November 5, 2009 ISL97678 Typical Performance Curves (Continued) VIN (10V/DIV) VIN (10V/DIV) IIN (500mA/DIV) IIN (500mA/DIV) ILED (50mA/DIV) FIGURE 17. LINE REGULATION WITH VIN CHANGES FROM 12V TO 26V DISABLE PROFILE ILED (50mA/DIV) FIGURE 18. LINE REGULATION WITH VIN CHANGES FROM 26V TO 12V VO (1V/DIV) VO (1V/DIV) ILED (20mA/DIV) ILED (20mA/DIV) FIGURE 19. LOAD REGULATION WITH ILED CHANGES FROM 0.4% TO 100% PWM DIMMING VO (1V/DIV) FIGURE 20. LOAD REGULATION WITH ILED CHANGES FROM 100% TO 0.4% PWM DIMMING VO (500mV/DIV) ILED (20mA/DIV) ILED (20mA/DIV) FIGURE 21. LOAD REGULATION WITH ILED CHANGES FROM 0% TO 100% PWM DIMMING 10 FIGURE 22. LOAD REGULATION WITH ILED CHANGES FROM 100% to 0% PWM DIMMING FN6998.1 November 5, 2009 ISL97678 Typical Performance Curves (Continued) VO (20V/DIV) EN (5V/DIV) IIN (1A/DIV) ILED (50mA/DIV) FIGURE 23. DISABLE PROFILE Theory of Operation . PWM Boost Converter The current mode PWM boost converter produces the minimal voltage needed to enable the LED string with the highest forward voltage drop to run at the programmed current. The ISL97678 employs current mode control boost architecture that has a fast current sense loop and a slow voltage feedback loop. Such architecture achieves a fast transient response that is essential for the notebook backlight application where the power can be several Li-ion cell batteries or instantly change to an AC/DC adapter without rendering a noticeable visual nuisance. The number of LEDs that can be driven by ISL97678 depends on the type of LED chosen in the application. The ISL97678 is capable of boosting up to 45V and drive 8 channels of LEDs at maximum of 45mA per channel. Current Matching and Current Accuracy Each channel of the LED current is regulated by the current source circuit, as shown in Figure 24. The LED peak current is set by translating the RSET current to the output with a scaling factor of 707.9/RSET. The source terminals of the current source MOSFETs are designed to run at 500mV to optimize power loss versus accuracy requirements. The sources of errors of the channel-to-channel current matching come from the op amps offset, internal layout, reference, and current source resistors. These parameters are optimized for current matching and absolute current accuracy. However, the absolute accuracy is additionally determined by the external RSET. A 0.1% tolerance resistor is recommended. 11 + - + REF RSET + PWM DIMMING FIGURE 24. SIMPLIFIED CURRENT SOURCE CIRCUIT Dynamic Headroom Control The ISL97678 features a proprietary Dynamic Headroom Control circuit that detects the highest forward voltage string or effectively the lowest voltage from any of the CH pins. When this lowest IIN voltage is lower than the short circuit threshold, VSC, such voltage will be used as the feedback signal for the boost regulator. The boost makes the output to the correct level such that the lowest CH pin is at the target headroom voltage. Since all LED strings are connected to the same output voltage, the other CH pins will have a higher voltage, but the regulated current source circuit on each channel will ensure that each channel has the same programmed current. The output voltage will regulate cycle-by-cycle and is always referenced to the highest forward voltage string in the architecture. FN6998.1 November 5, 2009 ISL97678 OVP and VOUT Requirement PWM Dimming Frequency Adjustment The Overvoltage Protection (OVP) pin has a function of setting the overvoltage trip level as well as limiting the VOUT regulation range. The dimming frequencies are set by an external resistor at the FPWM pin as shown by Equation 3: The ISL97678 OVP threshold is set by RUPPER and RLOWER as shown in Equation 1: V OUT_OVP = 1.21V × ( R UPPER + R LOWER ) ⁄ R LOWER (EQ. 1) VOUT can only regulate between 64% and 100% of the VOUT_OVP such that: Allowable VOUT = 64% to 100% of VOUT_OVP 7 6.66 ×10 f PWM = -----------------------RPWM (EQ. 3) where fPWM is the desirable PWM dimming frequency and RFPWM is the setting resistor. Switching Frequency The boost switching frequency can be adjusted by a resistor as shown in Equation 4: 10 For example, if 10 LEDs are used with the worst case VOUT of 35V. If R1 and R2 are chosen such that the OVP level is set at 40V, then the VOUT is allowed to operate between 25.6V and 40V. If the requirement is changed to a 6 LEDs 21V VOUT application, then the OVP level must be reduced and users should follow VOUT = (64% ~100%)OVP requirement. Otherwise, the headroom control will be disturbed such that the channel voltage can be much higher than expected and sometimes it can prevents the driver from operating properly. The ratio of the OVP capacitors should be the inverse of the OVP resistors. For example, if RUPPER/RLOWER= 33/1, then CUPPER/CLOWER=1/33 with CUPPER = 100pF and CLOWER = 3.3nF. ( 5 ×10 ) f SW = ----------------------R OSC (EQ. 4) where fSW is the desirable boost switching frequency and ROSC is the setting resistor. 5V and 2.3V Low Dropout Regulators A 5V LDO regulator is present at the VDC pin to develop the necessary low voltage supply, which is used by the chips internal control circuitry. Because VDC is an LDO pin, it requires a bypass capacitor of 1µF or more for the regulation. The VDC pin can be used for a coarse regulator or reference but do not pull more than few mA from it. 1. DC current adjustment Similarly, a 2.3V LDO regulator is present at the VLOGIC pin to develop the necessary low voltage supply for the chip’s internal logic control circuitry. A 1µF bypass capacitor or more is needed for regulation. The VLOGIC pin can be used as a coarse regulator or reference but do not pull more than few mA from it. 2. PWM chopping of the LED current defined in Step 1. Soft-Start Dimming Controls The ISL97678 allows two ways of controlling the LED current, and therefore, the brightness. They are: There are various ways to achieve DC or PWM current control, which will be described in the following. In any dimming controls, the EN pin must be high. EN is a high voltage pin that can be applied with a digital signal or tied directly to VIN for enable function. MAXIMUM DC CURRENT SETTING The initial brightness should be set by choosing an appropriate value for RSET. This should be chosen to fix the maximum possible LED current: The ISL97678 uses a digital soft-start where the boost current limit is stepped up in 8 steps. The initial current limit level is set to one ninth of the full current limit, with subsequent steps increasing this by a ninth every 2ms. In the event that no LEDs have been conducting during the interval since the last step (for example if the LEDs are running at low duty cycle at low PWM frequency) then the step will be delayed until the LEDs are conducting. If the LEDs are disabled and re-enabled again then soft start will be restarted when the LEDs are enabled. Fault Protection and Monitoring 707.9 I LEDmax = --------------R SET (EQ. 2) Alternatively, the RSET can be replaced by a digital potentiometer for adjustable current. PWM CONTROL The ISL97678 provides PWM dimming by PWM chopping of the current in the LEDs for all 8 channels. To achieve PWM dimming, the users need to apply a PWM signal at the PWM pin. The PWM output will follow the PWM input and the dimming frequency will be set by RPWM. During the On periods, the LED current will be defined by the value of RSET, as described in Equation 1. 12 The ISL97678 features extensive protection functions to cover all the perceivable failure conditions. The failure mode of a LED can be either open circuit or as a short. The behavior of an open circuited LED can additionally take the form of either infinite resistance or, for some LEDs, a zener diode, which is integrated into the device in parallel with the now opened LED. For basic LEDs (which do not have built-in zener diodes), an open circuit failure of an LED will only result in the loss of one channel of LEDs without affecting other channels. Similarly, a short circuit condition on a channel that FN6998.1 November 5, 2009 ISL97678 results in that channel being turned off does not affect other channels unless a similar fault is occurring. Due to the lag in boost response to any load change at its output, certain transient events (such as significant step changes in LED duty cycle) can transiently look like LED fault modes. The ISL97678 uses feedback from the LEDs to determine when it is in a stable operating region and prevents apparent faults during these transient events from allowing any of the LED strings to fault out. See Table 1 for more details. Short Circuit Protection (SCP) The short circuit detection circuit monitors the voltage on each channel and disables faulty channels which are detected above the programmed short circuit threshold. When an LED becomes shorted, the action taken is described in Table 1. The short circuit threshold is 4V. Open Circuit Protection (OCP) When one of the LEDs becomes open circuit, it can behave as either an infinite resistance or a gradually increasing finite resistance. The ISL97678 monitors the current in each channel such that any string which reaches the intended output current is considered “good”. Should the current subsequently fall below the target, the channel will be considered an “open circuit”. Furthermore, should the boost output of the ISL97678 reach the OVP limit or should the lower over-temperature threshold be reached, all channels which are not “good” will immediately be considered as “open circuit”. Detection of an “open circuit” channel will result in a time-out before disabling of the affected channel. Some users employ some special types of LEDs that have zener diode structure in parallel with the LED for ESD enhancement, thus enabling open circuit operation. When this type of LED goes open circuit, the effect is as if the LED forward voltage has increased, but no light will be emitted. Any affected string will not be disabled, unless the failure results in the boost OVP limit being reached, allowing all other LEDs in the string to remain functional. Care should be taken in this case that the boost OVP limit and SCP limit are set properly, so as to make sure that multiple failures on one string do not cause all other good channels to be faulted out. This is due to the increased forward voltage of the faulty channel making all other channel look as if they have LED shorts. See Table 1 for details for responses to fault conditions. 13 Overvoltage Protection (OVP) The integrated OVP circuit monitors the output voltage and keeps the voltage at a safe level. The OVP threshold is set as shown in Equation 5: OVP = 1.21V × ( RUPPER + R LOWER ) ⁄ R LOWER (EQ. 5) These resistors should be large to minimize the power loss. For example, a 1MkΩ RUPPER and 30kΩ RLOWER sets OVP to 41.2V. Large OVP resistors also allow COUT discharges slowly during the PWM Off time. Parallel capacitors should be placed across the OVP resistors such that RUPPER/RLOWER = CLOWER/CUPPER. Using a CUPPER value of at least 30pF is recommended. These capacitors reduce the AC impedance of the OVP node, which is important when using high value resistors. Undervoltage Lockout If the input voltage falls below the UVLO level of 2.8V, the device will stop switching and be reset. Operation will restart only if the device control interface re-enables it once the input voltage is back in the normal operating range. Also all digital settings will be reset to their default states. Over-Temperature Protection (OTP) The ISL97678 includes two over-temperature thresholds. The lower threshold is set to +130°C. When this threshold is reached, any channel which is outputting current at a level significantly below the regulation target will be treated as “open circuit” and disabled after a time-out period. The intention of the lower threshold is to allow bad channels to be isolated and disabled before they cause enough power dissipation (as a result of other channels having large voltages across them) to hit the upper temperature threshold. The upper threshold is set to +150°C. Each time this is reached, the boost will stop switching and the output current sources will be switched off and stay off until the control driver is power off and and re-enables it. Also unless disabled via the /SHUT pin, the device stays in an active state throughout. For the extensive fault protection conditions, please refer to Figure 25 and Table 1 for details. Shutdown When the EN pin is low the entire chip is shut down to give close to zero shutdown current. The digital interfaces will not be active during this time. FN6998.1 November 5, 2009 ISL97678 VIN VOUT LX FAULT O/P SHORT DRIVER IMAX ILIMIT OVP FET DRIVER LOGIC CH1 VSC CH8 VSET/2 REG THRM SHDN REF OTP T2 TEMP SENSOR T1 VSET + Q1 VSET CONTROL LOGIC Q8 - PWM1/OC1/SC1 + PWM8/OC8/SC8 DC CURRENT FIGURE 25. SIMPLIFIED FAULT PROTECTIONS TABLE 1. PROTECTIONS TABLE DETECTION MODE CASE FAILURE MODE 1 CH1 Short Circuit Upper CH1 ON and burns power Over-Temperature Protection limit (OTP) not triggered and VIIN0 < VSC CH2 through CH8 Normal Highest VF of CH2 through CH8 2 CH1 Short Circuit Upper OTP triggered but VIN1 < VSC CH1 goes off Same as CH1 Highest VF of CH2 through CH8 3 CH1 Short Circuit Upper OTP not triggered but VIIN1 > VSC CH1 disabled after 6 PWM cycles time-out. Highest VF of If 3 channels are already shut down, all channels will CH2 through CH8 be shut down. Otherwise CH2-8 will remain as normal 4 CH1 Open Circuit with infinite resistance Upper OTP not triggered and VIIN1 < VSC VOUT will ramp to OVP. CH1 will CH2 through CH8 Normal time-out after 6 PWM cycles and switch off. VOUT will drop to normal level. 5 CH1 LED Open Circuit but has paralleled Zener Upper OTP not CH1 remains ON and has triggered and VIIN1 < highest VF, thus VOUT VSC increases CH2 through CH8 ON, Q2 through Q8 burn power VF of CH1 6 CH1 LED Open Circuit but has paralleled Zener Upper OTP triggered but VIIN1 < VSC Same as CH1 VF of CH1 14 FAILED CHANNEL ACTION CH1 goes off GOOD CHANNELS ACTION VOUT REGULATED BY Highest VF of CH2 through CH8 FN6998.1 November 5, 2009 ISL97678 TABLE 1. PROTECTIONS TABLE (Continued) CASE 7 FAILURE MODE CH1 LED Open Circuit but has paralleled Zener DETECTION MODE FAILED CHANNEL ACTION GOOD CHANNELS ACTION VOUT REGULATED BY CH1 OFF Upper OTP not triggered but VIIN1 > VSC CH2 through CH8 Normal Highest VF of CH2 through CH8 CH1 remains ON and has Upper OTP not triggered but VIINx > highest VF, thus VOUT VSC increases. VOUT increases then CH-X switches OFF. This is an unwanted shut off and can be prevented by setting OVP and/or VSC at an appropriate level. VF of CH1 8 Channel-toChannel ΔVF too high Lower OTP triggered but VIINx < VSC Any channel at below the target current will fault out after 6 PWM cycles. Remaining channels driven with normal current. Highest VF of CH1 through CH8 9 Channel-toChannel ΔVF too high Upper OTP triggered but VIINx < VSC All channels switched off Highest VF of CH1 through CH8 10 Output LED string voltage too high VOUT > VOVP Driven with normal current. Any channel that is below the target current will time-out after 6 PWM cycles. Highest VF of CH1 through CH8 11 VOUT/LX shorted to GND LX will not switch 15 FN6998.1 November 5, 2009 ISL97678 Components Selections According to the inductor Voltage-Second Balance principle, the change of inductor current during the switching regulator On-time is equal to the change of inductor current during the switching regulator Off-time. Since the voltage across an inductor is as shown in Equation 6: (EQ. 6) V L = L × ΔI L ⁄ Δt and ΔIL @ On = ΔIL @ Off, therefore: ( V I – 0 ) ⁄ L × D × tS = ( VO – VD – VI ) ⁄ L × ( 1 – D ) × tS (EQ. 7) where D is the switching duty cycle defined by the turn-on time over the switching periods. VD is Schottky diode forward voltage that can be neglected for approximation. Rearranging the terms without accounting for VD gives the boost ratio and duty cycle respectively as Equations 8 and 9: VO ⁄ VI = 1 ⁄ ( 1 – D ) (EQ. 8) D = ( VO – VI ) ⁄ VO (EQ. 9) Input Capacitor Switching regulators require input capacitors to deliver peak charging current and to reduce the impedance of the input supply. This reduces interaction between the regulator and input supply, thereby improving system stability. The high switching frequency of the loop causes almost all ripple current to flow in the input capacitor, which must be rated accordingly. A capacitor with low internal series resistance should be chosen to minimize heating effects and improve system efficiency, such as X5R or X7R ceramic capacitors, which 16 offer small size and a lower value of temperature and voltage coefficient compared to other ceramic capacitors. It is recommended that an input capacitor of at least 10µF be used. Ensure the voltage rating of the input capacitor is suitable to handle the full supply range. Inductor The selection of the inductor should be based on its maximum and saturation current (ISAT) characteristics, power dissipation (DCR), EMI susceptibility (shielded vs unshielded), and size. Inductor type and value influence many key parameters, including ripple current, current limit, efficiency, transient performance and stability. The inductor’s maximum current capability must be adequate enough to handle the peak current at the worst case condition. Additionally, if an inductor core is chosen with too low a current rating, saturation in the core will cause the effective inductor value to fall, leading to an increase in peak to average current level, poor efficiency and overheating in the core. The series resistance, DCR, within the inductor causes conduction loss and heat dissipation. A shielded inductor is usually more suitable for EMI susceptible applications, such as LED backlighting. The peak current can be derived from the voltage across the inductor during the Off-period, as expressed in Equation 10: IL peak = ( V O × I O ) ⁄ ( 85% × V I ) + 1 ⁄ 2 [ V I × ( V O – V I ) ⁄ ( L × V O × f SW ) (EQ. 10) The choice of 85% is just an average term for the efficiency approximation. The first term is the average current, which is inversely proportional to the input voltage. The second term is the inductor current change, which is inversely proportional to L and fSW. As a result, for a given switching. FN6998.1 November 5, 2009 ISL97678 Revision History The revision history provided is for informational purposes only and is believed to be accurate, but not warranted. Please go to web to make sure you have the latest Rev. DATE REVISION CHANGE 11/5/09 FN6998.1 Changed VSC spec from Changed VSC spec from “3.3min, 4.4max” to “3.3min, 4.6max”. 10/26/09 FN6998.0 Initial Release Products Intersil Corporation is a leader in the design and manufacture of high-performance analog semiconductors. The Company's products address some of the industry's fastest growing markets, such as, flat panel displays, cell phones, handheld products, and notebooks. Intersil's product families address power management and analog signal processing functions. Go to www.intersil.com/products for a complete list of Intersil product families. *For a complete listing of Applications, Related Documentation and Related Parts, please see the respective device information page on intersil.com: ISL97678 To report errors or suggestions for this datasheet, please go to www.intersil.com/askourstaff FITs are available from our website at http://rel.intersil.com/reports/search.php For additional products, see www.intersil.com/product_tree Intersil products are manufactured, assembled and tested utilizing ISO9000 quality systems as noted in the quality certifications found at www.intersil.com/design/quality Intersil products are sold by description only. Intersil Corporation reserves the right to make changes in circuit design, software and/or specifications at any time without notice. Accordingly, the reader is cautioned to verify that data sheets are current before placing orders. Information furnished by Intersil is believed to be accurate and reliable. However, no responsibility is assumed by Intersil or its subsidiaries for its use; nor for any infringements of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of Intersil or its subsidiaries. For information regarding Intersil Corporation and its products, see www.intersil.com 17 FN6998.1 November 5, 2009 ISL97678 Package Outline Drawing L32.5x5B 32 LEAD QUAD FLAT NO-LEAD PLASTIC PACKAGE Rev 2, 11/07 4X 3.5 5.00 28X 0.50 A B 6 PIN 1 INDEX AREA 6 PIN #1 INDEX AREA 32 25 1 5.00 24 3 .30 ± 0 . 15 17 (4X) 8 0.15 9 16 TOP VIEW 0.10 M C A B + 0.07 32X 0.40 ± 0.10 4 32X 0.23 - 0.05 BOTTOM VIEW SEE DETAIL "X" 0.10 C 0 . 90 ± 0.1 C BASE PLANE SEATING PLANE 0.08 C ( 4. 80 TYP ) ( ( 28X 0 . 5 ) SIDE VIEW 3. 30 ) (32X 0 . 23 ) C 0 . 2 REF 5 ( 32X 0 . 60) 0 . 00 MIN. 0 . 05 MAX. DETAIL "X" TYPICAL RECOMMENDED LAND PATTERN NOTES: 1. Dimensions are in millimeters. Dimensions in ( ) for Reference Only. 2. Dimensioning and tolerancing conform to AMSE Y14.5m-1994. 3. Unless otherwise specified, tolerance : Decimal ± 0.05 4. Dimension b applies to the metallized terminal and is measured between 0.15mm and 0.30mm from the terminal tip. 5. Tiebar shown (if present) is a non-functional feature. 6. The configuration of the pin #1 identifier is optional, but must be located within the zone indicated. The pin #1 identifier may be either a mold or mark feature. 18 FN6998.1 November 5, 2009