ETC TD2676

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DATASHEET
2.5A 52KHz 32V PWM Buck DC/DC Converter
TD2676
汪工 TEL:13828719410 QQ:1929794238
General Description Features The TD2676 is a 52 KHz fixed frequency monolithic step
down switch mode regulator with a built in internal Power
MOSFET. It achieves 2.5A continuous output current
over a wide input supply range with excellent load and
line regulation.
The device includes a voltage reference, oscillation
circuit, error amplifier, internal PMOS and etc.
The PWM control circuit is able to adjust the duty ratio
linearly from 0 to 100%. An enable function, an over
current protection function and a short circuit protection
function are built inside. An internal compensation block
is built in to minimize external component count.
The TD2676 serves as ideal power supply units for
portable devices.
2.5A Constant Output Current
80mΩ RDSON Internal Power PMOSFET Switch
Up to 95% Efficiency
Fixed 52KHz Frequency
Wide 3.6V to 32V Input Voltage Range
Output Adjustable from 0.8V to 30V
Built in Frequency Compensation
Built in Thermal Shutdown Function
Built in Current Limit Function
SOP-8 Package is Available
The minimum dropout up to 0.3V
Applications z
Portable DVD
z
LCD Monitor / TV
z
Battery Charger
z
ADSL Modem
z
Telecom / Networking Equipment Package Types Figure 1. Package Types of TD2676 December, 23, 2009. Techcode Semiconductor Limited www.tongchuangwei.com
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DATASHEET
2.5A 52KHz 32V PWM Buck DC/DC Converter
TD2676
Pin Configurations Figure 2 Pin Configuration of TD2676 (Top View) Pin Description Pin Number
Pin Name
Description
1,6, 8
NC
Not Connect.
2
Vin
Supply Voltage Input Pin. TD2676 operates from a 3.6V to 32V DC
voltage. Bypass Vin to GND with a suitably large capacitor to
eliminate noise on the input.
3
SW
Power Switch Output Pin. SW is the switch node that supplies
power to the output.
4
GND
Ground Pin. Care must be taken in layout. This pin should be
placed outside of the Schottky Diode to output capacitor ground
path to prevent switching current spikes from inducing voltage
noise into TD2676.
5
FB
Feedback Pin. Through an external resistor divider network, FB
senses the output voltage and regulates it. The feedback threshold
voltage is 0.8V.
7
EN
Enable Pin. EN is a digital input that turns the regulator on or
off .Drive EN pin high to turn on the device, drive it low to turn it off.
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DATASHEET
2.5A 52KHz 32V PWM Buck DC/DC Converter
TD2676
Ordering Information TD2676 □
□ Circuit Type Packing:
Blank:Tube
R:Type and Reel
Package
P: SOP8
Function Block Figure 3 Function Block Diagram of TD2676 December, 23, 2009. Techcode Semiconductor Limited www.tongchuangwei.com
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DATASHEET
2.5A 52KHz 32V PWM Buck DC/DC Converter
TD2676
Absolute Maximum Ratings Note1: Stresses greater than those listed under Maximum Ratings may cause permanent damage to the device. This is a stress rating only and functional operation of the device at these or any other conditions above those indicated in the operation is not implied. Exposure to absolute maximum rating conditions for extended periods may affect reliability. Parameter
Symbol
Value
Unit
Input Voltage VIN
-0.3 to 32
V
Feedback Pin Voltage VFB
‐0.3 to Vin V
Enable Pin Voltage VEN
-0.3 to 12
V
Switch Pin Voltage VSW
‐0.3 to Vin V
Power Dissipation PD
Internally limited mW
Operating Junction Temperature TJ
150 ºC
Storage Temperature TSTG
‐65 to 150 ºC
Lead Temperature (Soldering, 10 sec) TLEAD
260
ºC
V ºC / W
ºC / W
ESD (HBM)
Thermal Resistance‐Junction to Ambient RθJA
2000 85
Thermal Resistance‐Junction to Case RθJC
45
Recommended Operating Conditions Parameter Symbol
Min.
Max.
Unit
Input Voltage
VIN
3.6
32
V
Operating Junction Temperature
TJ
-40
125
ºC
Operating Ambient Temperature
TA
-10
85
ºC
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DATASHEET
2.5A 52KHz 32V PWM Buck DC/DC Converter
TD2676
Electrical Characteristics Specifications with boldface type are for full operationg temperature range, the other type are for TJ=25OC. Note1: Thermal resistance with copper area of approximately 3 in2. Parameters Symbol Test Condition Min.
Typ.
Input voltage VIN 3.6 32 V Shutdown Supply Current ISTBY VEN=0V 30 90 uA Supply Current ICC VEN=2V, VFB=0.8V 3.6 4 mA Feedback Voltage VFB VIN = 3.6V to 23V 0.78
0.8 0.82 V Feedback Bias Current IFB VFB=0.8V 0.1 0.5 uA Switch Current Limit ILIM 3.5 4.5 A Oscillator Frequency FOSC 47 52 58 KHz FOSC1 VFB=0V 42 KHz VEN 0.7 1.2 1.7 V EN Pin Input Leakage IH VEN=2.5V ‐0.1 ‐1 uA Current IL VEN=0.5V ‐3 ‐10 uA 80 mΩ 100 % ‐ 92 ‐ % 165 ºC Frequency of Max. Unit Current Limit or Short Circuit Protection EN Pin Threshold Internal PMOS RDSON RDSON Max. Duty Cycle DMAX η Efficiency Thermal Shutdown TOTSD VIN =12V, VFB=0V VEN=12V, Iout=2A VFB=0V, ISW=0.1A VIN=12V ,Vout=5V Iout=2A December, 23, 2009. Techcode Semiconductor Limited www.tongchuangwei.com
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DATASHEET
2.5A 52KHz 32V PWM Buck DC/DC Converter
TD2676
Typical Performance Characteristics
Figure 4. Switching Frequency vs. Temperature Figure 6. Icc vs. Temperature Figure 5. Vfb vs. Temperature Figure 7. Efficiency vs. Load (Vin=10V) December, 23, 2009. Techcode Semiconductor Limited www.tongchuangwei.com
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2.5A 52KHz 32V PWM Buck DC/DC Converter
TD2676
Typical Application Circuit
R2=3K
R1=16K
5V2A
TD2676
5.5V~32V
Fig8. TD2676 Typical Application Circuit @ 5V/2A Note:In PCB layout. Reserved an area for CFF R2=1.5K
R1=4.7K
3.3V2A
TD2676
4.5V~32V
DC INPUT
Fig9. TD2676 Typical Application Circuit @ 3.3V/2A Note:In PCB layout. Reserved an area for CFF December, 23, 2009. Techcode Semiconductor Limited www.tongchuangwei.com
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DATASHEET
2.5A 52KHz 32V PWM Buck DC/DC Converter
TD2676
Typical Application Circuit
R2=3K
R1=16K
5V2A
TD2676
5.5V~32V
DC INPUT
Fig10. TD2676 Typical Application Circuit (with ceramic output capacitor) @ 5V/2A R2=1.5K
R1=4.7K
TD2676
3.3V2A
4.5V~32V
DC INPUT
Fig11. TD2676 Typical Application Circuit (with ceramic output capacitor) @ 3.3V/2A December, 23, 2009. Techcode Semiconductor Limited www.tongchuangwei.com
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2.5A 52KHz 32V PWM Buck DC/DC Converter
TD2676
Schottky Rectifier Selection Guide Vin (Max)
2A Load Current
20V
30V
Part Number
Vendor
B220
1
SK23
6
SR22
6
20BQ030
4
B230
1
SK23
6
SR23
3,6
SS23
2,3
Table 1 lists some rectifier manufacturers. No.
Vendor
Web Site
1
Diodes, Inc.
www.diodes.com
2
Fairchild Semiconductor
www.fairchildsemi.com
3
General Semiconductor
www.gensemi.com
4
International Rectifier
www.irf.com
5
On Semiconductor
www.onsemi.com
6
Pan Jit International
www.panjit.com.tw
Table 2 Schottky Diode manufacturers. Output Voltage VS R1, R2 Resistor Selection Guide Vout = (1+R1/R2)*0.8V
Vout
1.8V
2.5V
3.3V
5V
12V
R1
1.5K
3.2K
4.7K
16K
18K
R2
1.2K
1.5K
1.5K
3K
1.3K
Table 3. Vout VS. R1, R2 Select Table December, 23, 2009. Techcode Semiconductor Limited www.tongchuangwei.com
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DATASHEET
2.5A 52KHz 32V PWM Buck DC/DC Converter
TD2676
Function Description Pin Functions
VIN
This is the positive input supply for the IC switching
regulator. A suitable input bypass capacitor must be
present at this pin to minimize voltage transients and to
supply the switching currents needed by the regulator
Gnd
Circuit ground.
SW
Internal switch. The voltage at this pin switches
between (VIN – VSAT) and approximately – 0.5V, with a
duty cycle of approximately VOUT / VIN. To minimize
coupling to sensitive circuitry, the PC board copper area
connected to this pin should be kept a minimum.
FB
Senses the regulated output voltage to complete the
feedback loop.
EN
Allows the switching regulator circuit to be shutdown
using logic level signals thus dropping the total input
supply current to approximately 30uA. Pulling this pin
below a threshold voltage of approximately 0.7V turns
the regulator down, and pulling this pin above 1.3V (up
to a maximum of 12V) shuts the regulator on. For
automatic starup condition , can be implemented by the
addition of a resistive voltage divider from VIN to GND.
Thermal Considerations
The TD2676 is available in SOP8 package.
The SOP8 package needs a heat sink under most
conditions. The size of the heat sink depends on the
input voltage, the output voltage, the load current and
the ambient temperature. The TD2676 junction
temperature rises above ambient temperature for a 2A
load and different input and output voltages. The data
for these curves was taken with the TD2676 (SOP8
package) operating as a buck-switching regulator in an
ambient temperature of 25oC (still air). These
temperature rise numbers are all approximate and there
are many factors that can affect these temperatures.
Higher ambient temperatures require more heat sinking.
For the best thermal performance, wide copper traces
and generous amounts of printed circuit board copper
should be used in the board layout. (Once exception to
this is the output (switch) pin, which should not have
large areas of copper.) Large areas of copper provide the
best transfer ofheat (lower thermal resistance) to the
surroundingair, and moving air lowers the thermal
resistanceeven further.
Package thermal resistance and junction temperature
rise numbers are all approximate, and there are many
factors that will affect these numbers. Some of these
factors include board size, shape, thickness, position,
location, and even board temperature. Other factors are,
trace width, total printed circuit copper area, copper
thickness, single or double-sided, multi-layer board and
the amount of solder on the board.
The effectiveness of the PC board to dissipate heat also
depends on the size, quantity and spacing of other
components on the board, as well as whether the
surrounding air is still or moving. Furthermore, some of
these components such as the catch diode will add heat
to the PC board and the heat can vary as the input
voltage changes. For the inductor, depending on the
physical size, type of core material and the DC
resistance, it could either act as a heat sink taking heat
away from the board, or it could add heat to the board.
Setting the Output Voltage
The output voltage is set using a resistive
voltage divider from the output voltage to FB. The
voltage divider divides the
output voltage down by the ratio:
VFB = VOUT * R2 / (R1 + R2)
Thus the output voltage is:
VOUT = 0.8 * (R1 + R2) / R2
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2.5A 52KHz 32V PWM Buck DC/DC Converter
TD2676
Function Description(Cont.) Inductor
The inductor is required to supply constant current to the
output load while being driven by the switched input
voltage. A larger value inductor results in less ripple
current that in turn results in lower output ripple voltage.
However, the larger value inductor has a larger physical
size, higher series resistance, and/or lower saturation
current. Choose an inductor that does not saturate under
the worst-case load conditions. A good rule for
determining the inductance is to allow the peak-to-peak
ripple current in the inductor to be approximately 30% of
the maximum load current. Also, make sure that the peak
inductor current (the load current plus half the
peak-to-peak inductor ripple current) is below the TBDA
minimum current limit. The inductance value can be
calculated by the equation:
L = (VOUT) * (VIN-VOUT) / VIN * f * ∆I
Where VOUT is the output voltage, VIN is the input
voltage, f is the switching frequency, and ∆I is the
peak-to-peak inductor ripple current.
Input Capacitor
The input current to the step-down converter is
discontinuous, and so a capacitor is required to supply
the AC current to the step-down converter while
maintaining the DC input voltage. A low ESR capacitor is
required to keep the noise at the IC to a minimum.
Ceramic capacitors are preferred, but tantalum or
low-ESR electrolytic capacitors may also suffice.
The input capacitor value should be greater than 10μF.
The capacitor can be electrolytic, tantalum or ceramic.
However since it absorbs the input switching current it
requires an adequate ripple current rating. Its RMS
current rating should be greater than approximately
1/2 of the DC load current.
For insuring stable operation should be placed as close
to the IC as possible.Alternately a smaller high quality
ceramic 0.1μF capacitor may be placed closer to the IC
and a larger capacitor placed further away. If using this
technique, it is recommended that the larger capacitor be
a tantalum or electrolytic type. All ceramic capacitors
should be places close to the TD2676.
Output Capacitor
The output capacitor is required to maintain the DC
output voltage. Low ESR capacitors are preferred to
keep the output voltage ripple low. The characteristics of
the output capacitor also affect the stability of the
regulation control system. Ceramic, tantalum,or low ESR
electrolytic capacitors are recommended. In the case of
ceramic capacitors, the impedance at the switching
frequency is dominated by the capacitance,and so the
output voltage ripple is mostly independent of the ESR.
The output voltage ripple is estimated to be:
VRIPPLE ~= 1.4 * VIN * (fLC/fSW)^2
Where VRIPPLE is the output ripple voltage, VIN is the
input voltage, fLC is the resonant frequency of the LC
filter, fSW is the switching frequency. In the case of
tanatalum or low-ESR electrolytic capacitors, the ESR
dominates the impedance at the switching frequency,
and so the output ripple is calculated as:
VRIPPLE ~= ∆I * RESR
Where VRIPPLE is the output voltage ripple, ∆I is the
inductor ripple current, and RESR is the equivalent
series resistance of the output capacitors.
Output Rectifier Diode
The output rectifier diode supplies the current to the
inductor when the high-side switch is off.
To reduce losses due to the diode forward voltage and
recovery times, use a Schottky rectifier.
Table 1 provides the Schottky rectifier part numbers
based on the maximum input voltage and current rating.
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2.5A 52KHz 32V PWM Buck DC/DC Converter
TD2676
Function Description(Cont.) Choose a rectifier who’s maximum reverse voltage rating
is greater than the maximum input voltage, and who’s
current rating is greater than the maximum load current.
Feedforward Capacitor (CFF)
For output voltages greater than approximately 8V, an
additional capacitor is required. The compensation
capacitor is typically between 100 pF and 33 nF, and is
wired in parallel with the output voltage setting resistor,
R1. It provides additional stability for high output
voltages, low input-output voltages, and/or very low ESR
output capacitors, such as solid tantalum capacitors.
This capacitor type can be ceramic, plastic, silver mica,
etc.(Because of the unstable characteristics of ceramic
capacitors made with Z5U material, they are not
recommended.)
Note:In PCB layout. Reserved an area for CFF.
Over Current Protection (OCP)
The cycle by cycle current limit threshold is set between
3A and 4A. When the load current reaches the current
limit threshold, the cycle by cycle current limit circuit
turns off the high side switch immediately to terminate
the current duty cycle. The inductor current stops rising.
The cycle by cycle current limit protection directly limits
inductor peak current. The average inductor current is
also limited due to the limitation on peak inductor current.
When the cycle by cycle current limit circuit is triggered,
the output voltage drops as the duty cycle is decreasing.
Thermal Management and Layout Consideration
In the TD2676 buck regulator circuit, high pulsing current
flows through two circuit loops. The first loop starts from
the input capacitors, to the VIN pin, to the VOUT pins, to
the filter inductor, to the output capacitor and load, and
then returns to the input capacitor through ground.
Current flows in the first loop when the high side switch is
on. The second loop starts from the inductor, to the
output capacitors and load, to the GND pin of the
TD2676, and to the VOUT pins of the TD1583. Current
flows in the second loop when the low side diode is on.
In PCB layout, minimizing the two loops area reduces the
noise of this circuit and improves efficiency. A ground
plane is recommended to connect input capacitor, output
capacitor, and GND pin of the TD2676.
In the TD2676 buck regulator circuit, the two major
power dissipating components are the TD2676 and
output inductor. The total power dissipation of converter
circuit can be measured by input power minus output
power.
Ptotal _loss = V IN × IIN – V O × IO
The power dissipation of inductor can be approximately
calculated by output current and DCR of inductor.
Pinductor _loss= IO 2 × Rinductor × 1.1
The junction to ambient temperature can be got from
power dissipation in the TD2676 and thermal impedance
from junction to ambient.
T (jun-amb) =(Ptotalloss–Pinductorloss)× ΘJA
The maximum junction temperature of TD2676 is 145°C,
which limits the maximum load current capability. Please
see the thermal de-rating curves for the maximum load
current of the TD2676 under different ambient
temperatures.
The thermal performance of the TD2676 is trongly
affected by the PCB layout. Extra care should be taken
by users during the design process to nsure that the IC
will operate under the recommended environmental
conditions.
Several layout tips are listed below for the best electric
and thermal performance.
1. Do not use thermal relief connection to the VIN and
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2.5A 52KHz 32V PWM Buck DC/DC Converter
TD2676
Function Description(Cont.) the GND pin. Pour a maximized copper area to the GND
pin and the VIN pin to help thermal dissipation.
2. Input capacitor should be connected to the VIN pin
and the GND pin as close as possible.
3. Make the current trace from VOUT pins to L to the
GND as short as possible.
4. Pour copper plane on all unused board area and
connect it to stable DC nodes, like VIN, GND, or VOUT.
5. Keep sensitive signal traces such as trace connecting
FB pin away from the VOUT pins.
conditions.
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2.5A 52KHz 32V PWM Buck DC/DC Converter
TD2676
Package Information SOP8 Package Outline Dimensions December, 23, 2009. Techcode Semiconductor Limited www.tongchuangwei.com
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DATASHEET
2.5A 52KHz 32V PWM Buck DC/DC Converter
TD2676
Design Notes
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