ETC TD6821

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DATASHEET
1.5MHz Dual 1.5A Synchronous Step Down Regulator
TD6821
汪工 TEL:13828719410 QQ:1929794238
General Description Features Low output voltage ripple and small external inductor
and
capacitor
sizes
are
achieved
with
1.5MHz switching frequency.
z
low Rds(on) for internal switches (top/bottom):
3-5.5V input voltage range
1.5MHz switching frequency minimizes
the external components
Internal softstart limits the inrush current
z
100% dropout operation
z
Compact and thermally enhanced package:
SOP8-PP
z
z
z
The TD6821 are high-efficiency 1.5MHz synchronous
step-down DC-DC regulator ICs capable of delivering
up to 1.5A output currents, respectively. The
TD6821 operates over a wide input voltage range
from 3V to 5.5V and integrate main switch and
synchronous switch with very low RDS(ON) to minimize
the conduction loss.
Applications z
LCD TV WiFi
z
z
Card GPS
Access Point Router
Set Top Box
Package Types Figure 1. Package Types of TD6821 December, 20, 2005. Techcode Semiconductor Limited www.tongchuangwei.com
1 Techcode®
DATASHEET
1.5MHz Dual 1.5A Synchronous Step Down Regulator
TD6821
Pin Configurations Figure 2 Pin Configuration of TD6821 (Top View) Pin Description Description
Pin Number
Pin Name
7,5
EN1,2
Enable Pin. EN is a digital input that turns the regulator on or off .Drive EN pin
high to turn on the regulator, drive it low to turn it off.
Exposed
paddle
GND
Ground Pin..
2,4
LX1,2
Power Switch Output Pin. SW is the switch node that supplies power to the
output.
1,3
IN1,2
Input pin. Decouple this pin to GND paddle with at least 10uF ceramic cap.
8,6
FB1,2
Feedback Pin. Through an external resistor divider network, FB senses the
output voltage and regulates it. The feedback threshold voltage is 0.6V.
December, 20, 2005. Techcode Semiconductor Limited www.tongchuangwei.com
2 Techcode®
DATASHEET
1.5MHz Dual 1.5A Synchronous Step Down Regulator
TD6821
Ordering Information TD6821 □
□ Circuit Type Packing:
Blank:Tube
R:Type and Reel
M:SOP8-PP
Absolute Maximum Ratings Note1: Stresses greater than those listed under Maximum Ratings may cause permanent damage to the device. This is a stress rating only and functional operation of the device at these or any other conditions above those indicated in the operation is not implied. Exposure to absolute maximum rating conditions for extended periods may affect reliability. Parameter
Symbol
Value
Unit
Input Voltage
VIN
-0.3 to 6
V
Feedback Pin Voltage
VFB
Vin+0.6
V
Enable Pin Voltage
VEN
Vin+0.6
V
Power Dissipation
PD
Internally limited
mW
Operating Junction Temperature
TJ
150
ºC
Storage Temperature
TSTG
-65 to 150
ºC
Lead Temperature (Soldering, 10 sec)
TLEAD
260
ºC
2000
V
ESD (HBM)
MSL
Level3
Thermal Resistance-Junction to Ambient
Thermal Resistance-Junction to Case
RθJA
RθJC
50
10
ºC / W
ºC / W
December, 20, 2005. Techcode Semiconductor Limited www.tongchuangwei.com
3 Techcode®
DATASHEET
1.5MHz Dual 1.5A Synchronous Step Down Regulator
TD6821
Recommended Operating Conditions Parameter Symbol
Min.
Max.
Unit
Input Voltage
VIN
3
5.5
V
Operating Junction Temperature
TJ
-40
125
ºC
Operating Ambient Temperature
TA
-40
85
ºC
December, 20, 2005. Techcode Semiconductor Limited www.tongchuangwei.com
4 Techcode®
DATASHEET
1.5MHz Dual 1.5A Synchronous Step Down Regulator
TD6821
Electrical Characteristics VCC = 5V Vout=2.5V,L=2.2uH,Cout=10uF,Imax=1A, Ta = 25℃ unless otherwise specified. Parameters
Input voltage
Symbol
VIN
Shutdown Supply Current
ISTBY
Feedback Voltage
VFB
Feedback Bias Current
IFB
Oscillator Frequency
Test Condition
Min.
Typ.
3
VEN=0V
0.588
VFB=Vin
0.6
Max.
Unit
5.5
V
10
uA
0.612
V
-50
nA
FOSC
1.5
MHz
NFET RON
RDS(ON)N
200
mΩ
PFET RON
RDS(ON)N
150
mΩ
PFET Current Limit
ILIM
1.8
A
EN rising threshold
VENH
1.5
V
EN falling threshold
VENL
0.4
V
VUVLO
2.4
V
Input UVLO threshold
UVLO hyesteresis
VHYS
Min ON Time
Max Duty Cyele
Thermal Shutdown Temperature
0.1
V
50
ns
100
TSD
%
160
ºC
December, 20, 2005. Techcode Semiconductor Limited www.tongchuangwei.com
5 Techcode®
DATASHEET
1.5MHz Dual 1.5A Synchronous Step Down Regulator
TD6821
Type Application Circuit Figure 3. Type Application Circuit of TD6821 December, 20, 2005. Techcode Semiconductor Limited www.tongchuangwei.com
6 Techcode®
DATASHEET
1.5MHz Dual 1.5A Synchronous Step Down Regulator
TD6821
Typical Operating Characteristics Reference Voltage
Oscillator Frequency Oscillator Frequency vs Supply Voltage
RDS(ON) vs Temperature December, 20, 2005. Techcode Semiconductor Limited www.tongchuangwei.com
7 Techcode®
DATASHEET
1.5MHz Dual 1.5A Synchronous Step Down Regulator
TD6821
Typical Operating Characteristics(Cont.) RDS(ON) vs Input Voltage
Efficiency vs Output Current Efficiency vs Output Current
Efficiency vs Output Current December, 20, 2005. Techcode Semiconductor Limited www.tongchuangwei.com
8 Techcode®
DATASHEET
1.5MHz Dual 1.5A Synchronous Step Down Regulator
TD6821
Typical Operating Characteristics(Cont.) Efficiency vs Output Current Output Voltage vs Output Current Efficiency vs Input Voltage
Dynamic Supply Current vs Supply Voltage December, 20, 2005. Techcode Semiconductor Limited www.tongchuangwei.com
9 Techcode®
DATASHEET
1.5MHz Dual 1.5A Synchronous Step Down Regulator
TD6821
Typical Operating Characteristics(Cont.) P-FET Leakage vs Temperature
N-FET Leakage vs Temperature December, 20, 2005. Techcode Semiconductor Limited www.tongchuangwei.com
10 Techcode®
DATASHEET
1.5MHz Dual 1.5A Synchronous Step Down Regulator
TD6821
Function Description Main Control Loop The TD6821 uses a constant frequency, current mode
step-down architecture. Both the main (P-channel
MOSFET) and synchronous (N-channel MOSFET)
switches are internal. During normal operation, the
internal top power MOSFET is turned on each cycle
when the oscillator sets the RS latch, and turned off
when the current comparator, ICOMP, resets the RS
latch. The peak inductor current at which ICOMP resets
the RS latch, is controlled by
the output of error amplifier EA. When the load current
increases, it causes a slight decrease in the feedback
voltage, FB, relative to the 0.6V reference, which in turn,
causes the EA amplifier’s output voltage to increase until
the average inductor current matches the new load
current. While the top MOSFET is off, the bottom
MOSFET is turned on until either the inductor current
starts to reverse, as indicated by the current reversal
comparator IRCMP, or the beginning of the next clock
cycle.
Burst Mode Operation The TD6821 is capable of Burst Mode operation in
which the internal power MOSFETs operate
intermittently based on load demand.
In Burst Mode operation, the peak current of the inductor
is set to approximately 200mA regardless of the output
load. Each burst event can last from a few cycles at light
loads to almost continuously cycling with short sleep
intervals at moderate loads. In between these burst
events, the power MOSFETs and any unneeded
circuitry are turned off, reducing the quiescent current to
20mA. In this sleep state, the load current is being
supplied solely from the output capacitor. As the output
voltage droops, the EA amplifier’s output rises above the sleep threshold
signaling the BURST comparator to trip and turn the top
MOSFET on. This process repeats at a rate that is
dependent on the load demand.
Short­Circuit Protection When the output is shorted to ground, the frequency of
the oscillator is reduced to about 400kHz, 1/4 the
nominal frequency. This frequency foldback ensures that
the inductor current has more time to decay, thereby
preventing runaway. The oscillator’s frequency will
progressively increase to 1.5MHz when VFB or VOUT
rises above 0V.
Dropout Operation As the input supply voltage decreases to a value
approaching the output voltage, the duty cycle increases
toward the maximum on-time. Further reduction of the
supply voltage forces the main switch to remain on for
more than one cycle until it reaches 100% duty cycle.
The output voltage will then be determined by the input
voltage minus the voltage drop across the P-channel
MOSFET and the inductor.
An important detail to remember is that at low input
supply voltages, the RDS(ON) of the P-channel switch
increases (see Typical Performance Characteristics).
Therefore, the user should calculate the power
dissipation when the TD6821 is used at 100% duty cycle
with low input voltage (See Thermal Considerations in
the Applications Information
section).
December, 20, 2005. Techcode Semiconductor Limited www.tongchuangwei.com
11 Techcode®
DATASHEET
1.5MHz Dual 1.5A Synchronous Step Down Regulator
TD6821
Function Description(Cont.) Low Supply Operation The TD6821 will operate with input supply voltages as
low as 2.5V, but the maximum allowable output current
is reduced at this low voltage. Figure 2 shows the
reduction in the maximum output current as a function of
input voltage for various output voltages.
Slope Compensation and Inductor Peak Current Slope compensation provides stability in constant
frequency architectures by preventing subharmonic
oscillations at high duty cycles. It is accomplished
internally by adding a compensating ramp to the inductor
current signal at duty cycles in excess of 40%. Normally,
this results in a reduction of maximum inductor peak
current for duty cycles >40%. However, the TD6821
uses a patent-pending scheme that counteracts this
compensating ramp, which allows the maximum inductor
peak current to remain unaffected throughout all duty
cycles.
The basic TD6821 application circuit is shown in Figure
3. External component selection is driven by the load
requirement and begins with the selection of L followed
by CIN and COUT.
Inductor Selection For most applications, the value of the inductor will fall in
the range of 1mH to 4.7mH. Its value is chosen based on
the desired ripple current. Large value inductors lower
ripple current and small value inductors result in higher
ripple currents. Higher VIN or VOUT also increases the
ripple current as shown in equation 1. A reasonable
starting point for setting ripple current is DIL = 480mA
(40% of 1200mA).
The DC current rating of the inductor should be at least
equal to the maximum load current plus half the ripple
current to prevent core saturation. Thus, a 1320mA
rated inductor should be enough for most applications
(1200mA + 120mA). For better efficiency, choose a low
DC-resistance
inductor.
The inductor value also has an effect on Burst Mode
operation. The transition to low current operation begins
when the inductor current peaks fall to approximately
200mA. Lower inductor values (higher DIL) will cause
this to occur at lower load currents, which can cause a
dip in efficiency in the upper range of low current
operation. In Burst Mode operation, lower inductance
values will cause the burst frequency to increase.
Maximum Output Current vs Input Voltag December, 20, 2005. Techcode Semiconductor Limited www.tongchuangwei.com
12 Techcode®
DATASHEET
1.5MHz Dual 1.5A Synchronous Step Down Regulator
Function Description(Cont.) Inductor Core Selection Different core materials and shapes will change the
size/current and price/current relationship of an inductor.
Toroid or shielded pot cores in ferrite or permalloy
materials are small and don’t radiate much energy, but
generally cost more than powdered iron core inductors
with similar electrical characteristics. The choice of
which style inductor to use often depends more on the
price vs size requirements and any radiated field/EMI
requirements than on what the TD6821 requires to
operate. Table 1 shows some typical surface mount
inductors that work well in TD6821 applications.
Table 1. Representative Surface Mount Inductors CIN and COUT Selection In continuous mode, the source current of the top
MOSFET is a square wave of duty cycle VOUT/VIN. To
prevent large voltage transients, a low ESR input
capacitor sized for the maximum RMS current must be
used. The maximum RMS capacitor current is given by:
TD6821
This formula has a maximum at VIN = 2VOUT, where
IRMS = IOUT/2. This simple worst-case condition is
commonly used for design because even significant
deviations do not offer much relief. Note that the
capacitor manufacturer’s ripple current ratings are often
based on 2000 hours of life. This makes it advisable to
further derate the capacitor, or choose a capacitor rated
at a higher temperature than required. Always consult
the manufacturer if there is any question.
The selection of COUT is driven by the required
effective series resistance (ESR). Typically, once the
ESR requirement for COUT has been met, the RMS
current rating generally far exceeds the IRIPPLE(P-P)
requirement. The output ripple DVOUT is determined
by:
where f = operating frequency, COUT = output
capacitanceand DIL = ripple current in the inductor. For
a fixed output voltage, the output ripple is highest at
maximum input voltage since DIL increases with input
voltage.
Aluminum electrolytic and dry tantalum capacitors are
both available in surface mount configurations. In the
case of tantalum, it is critical that the capacitors are
surge tested for use in switching power supplies. An
excellent choice is the AVX TPS series of surface mount
tantalum. These are specially constructed and tested for
low ESR so they give the lowest ESR for a given
volume. Other capacitor types include Sanyo POSCAP,
Kemet T510 and T495 series, and Sprague 593D and
595D series. Consult the manufacturer for other specific
recommendations.
December, 20, 2005. Techcode Semiconductor Limited www.tongchuangwei.com
13 Techcode®
DATASHEET
1.5MHz Dual 1.5A Synchronous Step Down Regulator
TD6821
Function Description(Cont.) Using Ceramic Input and Output Capacitors Figure 4:Setting the output Voltage Higher values, lower cost ceramic capacitors are now
becoming available in smaller case sizes. Their high
ripple current, high voltage rating and low ESR make
them ideal for switching regulator applications. Because
the TD6821’s control loop does not depend on the
output capacitor’s ESR for stable operation, ceramic
capacitors can be used freely to achieve very low output
ripple and small circuit size.
However, care must be taken when ceramic capacitors
are used at the input and the output. When a ceramic
capacitor is used at the input and the power is supplied
by a wall adapter through long wires, a load step at the
output can induce ringing at the input, VIN. At best, this
ringing can couple to the output and be mistaken as loop
instability. At worst, a sudden inrush of current through
the long wires can potentially cause a voltage spike at
VIN, large enough to damage the part.
When choosing the input and output ceramic capacitors,
choose the X5R or X7R dielectric formulations. These
dielectrics have the best temperature and voltage
characteristics of all the ceramics for a given value and
size.
Output Voltage Programming In the adjustable version, the output voltage is set by a
resistive divider according to the following formula:
The external resistive divider is connected to the output,
allowing remote voltage sensing as Figure4. Vout R1 R2 1.2V 150K 150K 1.5V 160K 240K 1.8V 150K 300K 2.5V 150K 470K 3.3V 150K 680K Table 2. Vout VS. R1, R2, Cf Select Table Efficiency Considerations The efficiency of a switching regulator is equal to the
output power divided by the input power times 100%. It
is often useful to analyze individual losses to determine
what is limiting the efficiency and which change would
produce the most improvement. Efficiency can be
expressed as:
Efficiency = 100% – (L1 + L2 + L3 + ...)
where L1, L2, etc. are the individual losses as a
percentage of input power.
Although all dissipative elements in the circuit produce
losses, two main sources usually account for most of the
losses in TD6821 circuits: VIN quiescent current and I2R
losses. The VIN quiescent current loss dominates the
efficiency loss at very low load currents whereas the I2R
loss dominates the efficiency loss at medium to high load
currents. In a typical efficiency plot, the efficiency curve
at very low load currents can be misleading since the
actual power lost is of no consequence as illustrated in
Figure 5.
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14 Techcode®
DATASHEET
1.5MHz Dual 1.5A Synchronous Step Down Regulator
TD6821
Function Description(Cont.) RSW = (RDS(ON)TOP)(DC) + (RDS(ON)BOT)(1 – DC)
The RDS(ON) for both the top and bottom MOSFETs
can be obtained from the Typical Performance
Charateristics curves. Thus, to obtain I2R losses, simply
add RSW to RL and multiply the result by the square of
the average output current. Other losses including CIN
and COUT ESR dissipative losses and inductor core
losses generally account for less than 2% total
additional loss.
Thermal Considerations Figure 4:Power Lost VS Load Current 1. The VIN quiescent current is due to two components:
the DC bias current as given in the electrical
characteristics and the internal main switch and
synchronous switch gate charge currents. The gate
charge current results from switching the gate
capacitance of the internal power MOSFET switches.
Each time the gate is switched from high to low to high
again, a packet of charge, dQ, moves from VIN to
ground. The resulting dQ/dt is the current out of VIN that
is typically larger than
the DC bias current. In continuous mode, IGATECHG
=f(QT + QB) where QT and QB are the gate charges of
the internal top and bottom switches. Both the DC bias
and gate charge losses are proportional to VIN and
thustheir effects will be more pronounced at higher
supply voltages.
2. I2R losses are calculated from the resistances of the
internal switches, RSW, and external inductor RL. In
continuous mode, the average output current flowing
through inductor L is “chopped” between the main switch
and the synchronous switch. Thus, the series resistance
looking into the SW pin is a function of both top and
bottom MOSFET RDS(ON) and the duty cycle (DC) as
follows:
In most applications the TD6821 does not dissipate
much heat due to its high efficiency. But, in applications
where the TD6821 is running at high ambient
temperature with low supply voltage and high duty
cycles, such as in dropout, the heat dissipated may
exceed the maximum junction temperature of the part. If
the junction temperature reaches approximately 150°C,
both power switches will be turned off and the SW node
will become high impedance.
To avoid the TD6821 from exceeding the maximum
junction temperature, the user will need to do some
thermal analysis. The goal of the thermal analysis is to
determine whether the power dissipated exceeds the
maximum junction temperature of the part. The
temperature rise is given by:
TR = (PD)(qJA)
where PD is the power dissipated by the regulator and
qJA is the thermal resistance from the junction of the die
to the ambient temperature.
The junction temperature, TJ, is given by:TJ = TA + TR
where TA is the ambient temperature.
As an example, consider the TD6821 in dropout at an
input voltage of 2.7V, a load current of 800mA and an
ambient temperature of 70°C. From the typical
performance graph of switch resistance, the RDS(ON)
of the P-channel switch at 70°C is approximately 0.52W.
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15 Techcode®
DATASHEET
1.5MHz Dual 1.5A Synchronous Step Down Regulator
TD6821
Function Description(Cont.) Therefore,
power dissipated by the part is:
PD = ILOAD 2 • RDS(ON) = 187.2mW
For the SOT-23 package, the qJA is 250°C/ W. Thus,
the junction temperature of the regulator is:
TJ = 70°C + (0.1872)(250) = 116.8°C
which is below the maximum junction temperature of
125°C.
Note that at higher supply voltages, the junction
temperature is lower due to reduced switch resistance
(RDS(ON)).
When a load step occurs, VOUT immediately shifts by
an amount equal to (ΔILOAD • ESR), where ESR is the
effective series resistance of COUT. ΔILOAD also
begins to charge or discharge COUT, which generates a
feedback error signal. The regulator loop then acts to
return VOUT to its steadystate value. During this
recovery time VOUT can be monitored for overshoot or
ringing that would indicate a stability problem. For a
detailed explanation of switching control loop theory.
A second, more severe transient is caused by switching
in loads with large (>1μF) supply bypass capacitors. The
discharged bypass capacitors are effectively put in
parallel with COUT, causing a rapid drop in VOUT. No
regulator can deliver enough current to prevent this
problem if the load switch resistance is low and it is
driven quickly. The only solution is to limit the rise time of
the switch drive so that the load rise time is limited to
Checking Transient Response The regulator loop response can be checked by looking
at the load transient response. Switching regulators take
several cycles to respond to a step in load current. approximately (25 • CLOAD).Thus, a 10μF capacitor
charging to 3.3V would require a 250μs rise time, limiting
the charging current to about 130mA. December, 20, 2005. Techcode Semiconductor Limited www.tongchuangwei.com
16 Techcode®
DATASHEET
1.5MHz Dual 1.5A Synchronous Step Down Regulator
TD6821
Package Information SOP8 Package Outline Dimensions December, 20, 2005. Techcode Semiconductor Limited www.tongchuangwei.com
17 Techcode®
DATASHEET
1.5MHz Dual 1.5A Synchronous Step Down Regulator
TD6821
Design Notes
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