FEATURES High efficiency : 95.5% @ 12V/25A Size: 57.9*36.8*11.2mm(2.28”*1.45”*0.44”) (without heat spreader) 57.9*36.8*12.7mm(2.28”*1.45”*0.50”) (with heat spreader) Standard footprint Industry standard pin out Fixed frequency operation Input UVLO, Output OCP, OVP, OTP Hiccup output over current protection (OCP) Hiccup output over voltage protection (OVP) Auto recovery OTP and input UVLO 1500V isolation and basic insulation No minimum load required ISO 9001, TL 9000, ISO 14001, QS9000, OHSAS18001 certified manufacturing facility UL/cUL 60950-1 (US & Canada) recognized Delphi Series Q48SQ, Quarter Brick Family DC/DC Power Modules: 36~75V in, 12V/25A out, 300W The Delphi series Q48SQ12025, quarter brick, 36~75V input, single output, OPTIONS Latched over current protection Positive/Negative On/Off logic Latched over voltage protection Heat spreader optional isolated DC/DC converter is the latest offering from a world leader in power system and technology and manufacturing ― Delta Electronics, Inc. This product provides up to 300 watts of power in an industry standard footprint and pin out. With creative design technology and optimization of component placement, these converters possess outstanding electrical and thermal performances, as well as extremely high reliability under highly stressful operating conditions. The Q48SQ12025 offers more than 95.8% high efficiency at 25A full load. The Q48SQ12025 is fully protected from abnormal input/output voltage, current, and temperature conditions and meets all safety requirements with basic insulation. DS_Q48SQ12025_07042013 APPLICATIONS Telecom / Datacom Wireless Networks Optical Network Equipment Server and Data Storage Industrial / Testing Equipment TECHNICAL SPECIFICATIONS (TA=25°C, airflow rate=300 LFM, Vin=48Vdc, nominal Vout unless otherwise noted; PARAMETER NOTES and CONDITIONS Q48SQ12025 (Standard) Min. ABSOLUTE MAXIMUM RATINGS Input Voltage Continuous Transient Operating Ambient Temperature Storage Temperature Input/Output Isolation Voltage INPUT CHARACTERISTICS Operating Input Voltage Input Under-Voltage Lockout Turn-On Voltage Threshold Turn-Off Voltage Threshold Lockout Hysteresis Voltage Maximum Input Current No-Load Input Current Off Converter Input Current 2 Inrush Current (I t) Input Reflected-Ripple Current Input Voltage Ripple Rejection OUTPUT CHARACTERISTICS Output Voltage Set Point Output Voltage Regulation Over Load Over Line Over Temperature Total Output Voltage Range Output Voltage Ripple and Noise Peak-to-Peak RMS Operating Output Current Range Output DC Current-Limit Inception DYNAMIC CHARACTERISTICS Output Voltage Current Transient Positive Step Change in Output Current Negative Step Change in Output Current Settling Time (within 1% Vout nominal) Turn-On Transient Start-Up Time, From On/Off Control Start-Up Time, From Input Maximum Output Capacitance EFFICIENCY 100% Load 60% Load ISOLATION CHARACTERISTICS Input to Output Isolation Resistance Isolation Capacitance FEATURE CHARACTERISTICS Switching Frequency ON/OFF Control, Negative Remote On/Off logic Logic Low (Module On) Logic High (Module Off) ON/OFF Control, Positive Remote On/Off logic Logic Low (Module Off) Logic High (Module On) ON/OFF Current (for both remote on/off logic) Leakage Current (for both remote on/off logic) Output Over-Voltage Protection Output voltage trim range GENERAL SPECIFICATIONS MTBF(with heat spreader) Weight(without heat spreader) Weight(with heat spreader) 100ms -40 -55 Max. Units 80 100 85 125 1500 Vdc Vdc °C °C Vdc 36 48 75 Vdc 33 31 34 32 2 35 33 Vdc Vdc Vdc A mA mA 2 As mA dB 13 Vin=48V, Io=0A Vin=48V, Io=0A 100 9 P-P thru 12µH inductor, 5Hz to 20MHz 120 Hz 20 -30 Vin=48V, Io=0, Tc=25°C Vin=48V, Io=Io,min to Io,max Vin=36V to 75V, Io=Io min Vin=48V, Tc=-40°C to 85°C over sample load, line and temperature 5Hz to 20MHz bandwidth Full Load, 1µF ceramic, 10µF tantalum Full Load, 1µF ceramic, 10µF tantalum Output Voltage 10% Low 11.88 12.12 Vdc ±10 ±10 ±60 ±30 ±30 12.36 mV mV mV Vdc 150 50 25 35 mV mV A A 100 25 0 30 48V, 100uF Al Ecap,10µF Tan & 1µF Ceramic load cap, 0.1A/µs 50% Io.max to 75% Io.max 75% Io.max to 50% Io.max Low ESR CAP (OSCON), 100% load; 32.5 250 250 300 mV mV us 100 100 ms ms µF 0 Vin=48V Vin=48V 13 1 12.00 11.64 5500 95.5 95.4 % % 1500 6800 Vdc MΩ pF 130 kHz 10 Von/off at Ion/off=1.0mA Von/off at Ion/off=0.0 µA Von/off at Ion/off=1.0mA Von/off at Ion/off=0.0 µA Ion/off at Von/off=0.0V Logic High, Von/off=15V Over full temp range; % of nominal Vout Pout≤Max rated power 0 2 0.8 50 V V 0 2 0.8 50 1 50 140 10 V V mA uA % % 115 -20 Io=80% of Io, max; Tc=25°C;Airflow=300LFM Refer to Figure 21 for Hot spot location (48Vin,80% Io, 200LFM,Airflow from Vin+ to Vin-) Refer to Figure 23 for Hot spot location Over-Temperature Shutdown (with heat spreader) (48Vin,80% Io, 200LFM,Airflow from Vin+ to Vin-) Over-Temperature Shutdown (NTC Resistor) Refer to Figure 21 NTC resistor location Note: Please attach thermocouple on NTC resistor to test OTP function, the hot spot’s temperature is just for reference. Over-Temperature Shutdown (without heat spreader) Typ. 125 2 50.0 65.5 M hours grams grams 130 °C 123 °C 125 °C 2 DS_Q48SQ12025_07042013 ELECTRICAL CHARACTERISTICS CURVES Figure 1: Efficiency vs. load current for minimum, nominal, and maximum input voltage at 25°C. Figure 2: Power dissipation vs. load current for minimum, nominal, and maximum input voltage at 25°C. Figure 3: Typical full load input characteristics at room temperature. 3 DS_Q48SQ12025_07042013 ELECTRICAL CHARACTERISTICS CURVES For Negative Remote On/Off Logic Figure 4: Turn-on transient at zero load current) (20ms/div). Top Trace: Vout; 5V/div; Bottom Trace: ON/OFF input: 5V/div. Figure 5: Turn-on transient at full rated load current (20 ms/div). Top Trace: Vout: 5V/div; Bottom Trace: ON/OFF input: 5V/div. For Input Voltage Start up Figure 6: Turn-on transient at zero load current (20 ms/div). Top Trace: Vout; 5V/div; Bottom Trace: input voltage: 20V/div. Figure 7: Turn-on transient at full rated load current (20 ms/div). Top Trace: Vout; 5V/div; Bottom Trace: input voltage: 20V/div. 4 DS_Q48SQ12025_07042013 ELECTRICAL CHARACTERISTICS CURVES Figure 8: Output voltage response to step-change in load current (75%-50% of Io, max; di/dt = 0.1A/µs). Load cap: 100uF Al-Electrolytic capacitor, 10µF tantalum capacitor and 1µF ceramic capacitor. Top Trace: Vout; 200mV/div; Bottom Trace: output current: 5A/div, Time: 200us/div Figure 9: Output voltage response to step-change in load current (50%-75% of Io, max; di/dt = 0.1A/µs). Load cap: 100uF Al-Electrolytic capacitor, 10µF tantalum capacitor and 1µF ceramic capacitor. Top Trace: Vout; 200mV/div; Bottom Trace: output current: 10A/div, Time: 200us/div Figure 10: Test set-up diagram showing measurement points for Input Terminal Ripple Current and Input Reflected Ripple Current. Note: Measured input reflected-ripple current with a simulated source Inductance (LTEST) of 12 μH. Capacitor Cs offset possible battery impedance. Measure current as shown above. Figure 11: Input Terminal Ripple Current, ic, at full rated output current and nominal input voltage with 12µH source impedance and 33µF electrolytic capacitor (200 mA/div，2us/div). 5 DS_Q48SQ12025_07042013 ELECTRICAL CHARACTERISTICS CURVES Copper Strip Vo(+) 10u 1u SCOPE RESISTIVE LOAD Vo(-) Figure 12: Input reflected ripple current, is, through a 12µH source inductor at nominal input voltage and rated load current (20 mA/div，2us/div). Figure 13: Output voltage noise and ripple measurement test setup. Figure 14: Output voltage ripple at nominal input voltage and rated load current (Io=33A)(30 mV/div, 2us/div) Load capacitance: 1µF ceramic capacitor and 10µF tantalum capacitor. Bandwidth: 20 MHz. Figure 15: Output voltage vs. load current at nominal input voltage showing typical current limit curves and converter shutdown points. 6 DS_Q48SQ12025_07042013 CAN/CSA-C22.2, No. 60950-1 and EN60950-1+A11 and IEC60950-1, if the system in which the power module is to be used must meet safety agency requirements. DESIGN CONSIDERATIONS Input Source Impedance The impedance of the input source connecting to the DC/DC power modules will interact with the modules and affect the stability. A low ac-impedance input source is recommended. If the source inductance is more than a few μH, we advise adding a 10μF to 100μF electrolytic capacitor (ESR < 0.7 Ω at 100 kHz) mounted close to the input of the module to improve the stability. Layout and EMC Considerations Delta’s DC/DC power modules are designed to operate in a wide variety of systems and applications. For design assistance with EMC compliance and related PWB layout issues, please contact Delta’s technical support team. An external input filter module is available for easier EMC compliance design. Below is the reference design for an input filter tested with Q48SQ12025 series to meet class B in CISSPR 22. Schematic and Components List: Cin is 100uF low ESR Aluminum cap: CY is 1nF ceramic cap; CX1 is 1uF*3 ceramic cap; CX2 is 1uF*2 ceramic cap; CY1,CY2 are 100nF*2 ceramic cap: L1,L2 are common-mode inductor,L1=L2=0.47mH. Test Result:Vin=48V,Io=25A, Basic insulation based on 75 Vdc input is provided between the input and output of the module for the purpose of applying insulation requirements when the input to this DC-to-DC converter is identified as TNV-2 or SELV. An additional evaluation is needed if the source is other than TNV-2 or SELV. When the input source is SELV circuit, the power module meets SELV (safety extra-low voltage) requirements. If the input source is a hazardous voltage which is greater than 60 Vdc and less than or equal to 75 Vdc, for the module’s output to meet SELV requirements, all of the following must be met: The input source must be insulated from the ac mains by reinforced or double insulation. The input terminals of the module are not operator accessible. If the metal baseplate is grounded, the output must be also grounded. A SELV reliability test is conducted on the system where the module is used, in combination with the module, to ensure that under a single fault, hazardous voltage does not appear at the module’s output. When installed into a Class II equipment (without grounding), spacing consideration should be given to the end-use installation, as the spacing between the module and mounting surface have not been evaluated. The power module has extra-low voltage (ELV) outputs when all inputs are ELV. dBμV 80.0 Limits 55022MQP 55022MAV 70.0 60.0 50.0 40.0 Transducer LISNPUL Traces PK+ AV 30.0 This power module is not internally fused. To achieve optimum safety and system protection, an input line fuse is highly recommended. The safety agencies require a normal-blow fuse with 20A maximum rating to be installed in the ungrounded lead. A lower rated fuse can be used based on the maximum inrush transient energy and maximum input current. Soldering and Cleaning Considerations 20.0 10.0 0.0 150 kHz 1 MHz 10 MHz 30 MHz Blue Line is quasi peak mode; Green line is average mode. Safety Considerations The power module must be installed in compliance with the spacing and separation requirements of the end-user’s safety agency standard, i.e., UL60950-1, Post solder cleaning is usually the final board assembly process before the board or system undergoes electrical testing. Inadequate cleaning and drying may lower the reliability of a power module and severely affect the finished circuit board assembly test. Adequate cleaning and drying is especially important for un-encapsulated and/or open frame type power modules. For assistance on appropriate soldering and cleaning procedures, please contact Delta’s technical support team. 7 DS_Q48SQ12025_07042013 FEATURES DESCRIPTIONS Vi(+) Over-Current Protection Sense(+) ON/OFF The modules include an internal output over-current protection circuit, which will endure current limiting for an unlimited duration during output overload. If the output current exceeds the OCP set point, the modules will shut down (hiccup mode).The hiccup time will last 500ms. The modules will try to restart after shutdown. If the overload condition still exists, the module will shut down again. This restart trial will continue until the overload condition is corrected. Over-Voltage Protection The modules include an internal output over-voltage protection circuit, which monitors the voltage on the output terminals. If this voltage exceeds the over-voltage threshold, the modules will shut down, (hiccup mode).The hiccup time will last 500ms. The modules will try to restart after shutdown. If the overvoltage condition still exists, the module will shut down again. This restart trial will continue until the overvoltage condition is corrected. Sense(-) Vi(-) Remote Sense Remote sense compensates for voltage drops on the output by sensing the actual output voltage at the point of load. The voltage between the remote sense pins and the output terminals must not exceed the output voltage sense range given here: [Vo(+) – Vo(–)] – [SENSE(+) – SENSE(–)] ≤ 10% × Vout This limit includes any increase in voltage due to remote sense compensation and output voltage set point adjustment (trim). The remote on/off feature on the module can be either negative or positive logic. Negative logic turns the module on during a logic low and off during a logic high. Positive logic turns the modules on during a logic high and off during a logic low. Vo(+) Sense(+) Over-Temperature Protection Remote On/Off Vo(-) Figure 16: Remote on/off implementation Vi(+) The over-temperature protection consists of circuitry that provides protection from thermal damage. If the temperature exceeds the over-temperature threshold the module will shut down. The module will restart after the temperature is within specification. Vo(+) Sense(-) Vi(-) Contact Resistance Vo(-) Contact and Distribution Losses Figure 17: Effective circuit configuration for remote sense operation If the remote sense feature is not used to regulate the output at the point of load, please connect SENSE(+) to Vo(+) and SENSE(–) to Vo(–) at the module. Remote on/off can be controlled by an external switch between the on/off terminal and the Vi (-) terminal. The switch can be an open collector or open drain. The output voltage can be increased by both the remote sense and the trim; however, the maximum increase is the larger of either the remote sense or the trim, not the sum of both. For negative logic if the remote on/off feature is not used, please short the on/off pin to Vi (-). For positive logic if the remote on/off feature is not used, please leave the on/off pin to floating. When using remote sense and trim, the output voltage of the module is usually increased. And it will increase the output power of the module with the same output current. Care should be taken to ensure that the maximum output power does not exceed the maximum rated power. 8 DS_Q48SQ12025_07042013 Output Voltage Adjustment (TRIM) To increase or decrease the output voltage set point, the modules may be connected with an external resistor between the TRIM pin and either the SENSE(+) or SENSE(-). The TRIM pin should be left open if this feature is not used. Trim down: THERMAL CONSIDERATIONS Thermal management is an important part of the system design. To ensure proper, reliable operation, sufficient cooling of the power module is needed over the entire temperature range of the module. Convection cooling is usually the dominant mode of heat transfer. Hence, the choice of equipment to characterize the thermal performance of the power module is a wind tunnel. Thermal Testing Setup Delta’s DC/DC power modules are characterized in heated vertical wind tunnels that simulate the thermal environments encountered in most electronics equipment. This type of equipment commonly uses vertically mounted circuit cards in cabinet racks in which the power modules are mounted. Figure 18: Circuit configuration for trim-down (decrease output voltage) If the external resistor is connected between the TRIM and SENSE (-) pins, the output voltage set point decreases (Fig. 18). The external resistor value required to obtain a percentage of output voltage change △% is defined as: 511 Rtrim down 10.2K The following figure shows the wind tunnel characterization setup. The power module is mounted on a test PWB and is vertically positioned within the wind tunnel. The space between the neighboring PWB and the top of the power module is constantly kept at 6.35mm (0.25’’). PWB FANCING PWB MODULE Trim up: 50.8(2.00") AIR VELOCITY AND AMBIENT TEMPERATURE SURED BELOW THE MODULE AIR FLOW Note: Wind Tunnel Test Setup Figure Dimensions are in millimeters and (Inches) Figure 19: Circuit configuration for trim-up (increase output voltage) Figure 20: Wind tunnel test setup If the external resistor is connected between the TRIM and SENSE (+) the output voltage set point increases (Fig. 19). The external resistor value required to obtain a percentage output voltage change △% is defined as: 5.11Vo (100 ) 511 Rtrim up 10.2K 1.225 Thermal Derating Heat can be removed by increasing airflow over the module. To enhance system reliability, the power module should always be operated below the maximum operating temperature. If the temperature exceeds the maximum module temperature, reliability of the unit may be affected. 9 DS_Q48SQ12025_07042013 THERMAL CURVES (WITH HEAT SPREADER) THERMAL CURVES (WITHOUT HEAT SPREADER) AIRFLOW AIRFLOW HOT SPOT1 NTC RESISTOR Figure 21: * Hot spot1 and NTC resistor temperature measured point. The allowed maximum hot spot1 temperature is defined at 115℃. Output Current(A) HOT SPOT2 Figure 23: * Hot spot2 temperature measured point. The allowed maximum hot spot2 temperature is defined at 108℃. Q48SQ12025(Standard) Output Current vs. Ambient Temperature and Air Velocity @Vin = 48V (Transverse Orientation) 25 Output Current(A) Q48SQ12025(Standard) Output Current vs. Ambient Temperature and Air Velocity @Vin = 48V (Transverse Orientation,With Heatspreader) 25 Natural Convection 20 20 Natural Convection 100LFM 100LFM 15 15 200LFM 200LFM 300LFM 300LFM 10 10 400LFM 400LFM 500LFM 500LFM 5 600LFM 5 600LFM 0 0 25 30 35 40 45 50 55 60 65 70 75 80 85 Ambient Temperature (℃) Figure 22: Output current vs. ambient temperature and air velocity @Vin=48V(Transverse Orientation, airflow from Vin+ to Vin-,without heat spreader) 25 30 35 40 45 50 55 60 65 70 75 80 85 Ambient Temperature (℃) Figure 24: Output current vs. ambient temperature and air velocity @Vin=48V(Transverse Orientation, airflow from Vin+ to Vin-,with heat spreader) 10 DS_Q48SQ12025_07042013 MECHANICAL DRAWING (WITH HEAT SPREADER) * For modules with through-hole pins and the optional heatspreader, they are intended for wave soldering assembly onto system boards; please do not subject such modules through reflow temperature profile. 11 DS_Q48SQ12025_07042013 MECHANICAL DRAWING (WITHOUT HEAT SPREADER) Pin No. 1 2 3 4 5 6 7 8 Name +Vin ON/OFF -Vin -Vout -Sense Trim +Sense +Vout Function Positive input voltage Remote ON/OFF Negative input voltage Negative output voltage Negative remote sense Output voltage trim Positive remote sense Positive output voltage Pin Specification: Pins 1-3,5~7 Pins 4,8 1.00mm (0.040”) diameter 2. 1.50mm (0.060”) diameter All pins are copper alloy with matte Tin plated(Pb free) and Nickel under plating. 12 DS_Q48SQ12025_07042013 RECOMMENDED LAYOUT PART NUMBERING SYSTEM Q 48 Form Input Factor Voltage Q - Quarter S Q Number of Product Outputs 48-36V~75V S - Single Brick Series 120 25 N R Output Output ON/OFF Pin Voltage Current Logic Length 25 - 25A N - Negative K - 0.110” P - Positive N - 0.146” Q- QB high 120 - 12V power series F R - 0.170” F - RoHS 6/6 (Lead Free) H A - with trim/ sense pin no heat spreader B - no trim/sense pin Space - RoHS5/6 no heat spreader H - with trim/sense pin with heat spreader N - no trim/sense pin with heat spreader * For modules with through-hole pins and the optional heatspreader, they are intended for wave soldering assembly onto system boards; please do not subject such modules through reflow temperature profile. CONTACT: www.deltaww.com/dcdc USA: Telephone: East Coast: 978-656-3993 West Coast: 510-668-5100 Fax: (978) 656 3964 Email: [email protected] Europe: Phone: +31-20-655-0967 Fax: +31-20-655-0999 Email: [email protected] Asia & the rest of world: Telephone: +886 3 4526107 ext 6220~6224 Fax: +886 3 4513485 Email: [email protected] WARRANTY Delta offers a two (2) year limited warranty. Complete warranty information is listed on our web site or is available upon request from Delta. Information furnished by Delta is believed to be accurate and reliable. However, no responsibility is assumed by Delta for its use, nor for any infringements of patents or other rights of third parties, which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of Delta. Delta reserves the right to revise these specifications at any time, without notice. 13 DS_Q48SQ12025_07042013