A full range of IP68 rated environmentally sealed circular connectors designed to provide secure and safe connections in harsh or hostile conditions. The range consists of the miniature 400 Series, Mini, Standard and the heavy duty, high current 900 Series. With a wide choice of alternatives from 2 to 25 poles, BNC connections and screw, solder or crimp terminations, the Buccaneer series provide the answer to many design problems. Screw terminations ensure simple ‘field’ connection, whilst crimp terminations fulfil the requirement for fast and effective volume connections. Each range has flex cable connector, in-line flex cable connectors and panel mounting connector options. The Buccaneer® series find numerous applications either in external environments or where protection against the ingress of moisture is needed. Type Page Panel Mounting Fuseholders 900 Series Buccaneer PX0911 - PX0921 PXA911 - PXA921 PX0931 - PX0941 PX0950 - PX0980 Cable Mounting Cable Mounting - Large dia. cable Panel Mounting Bulkhead & Accessories Standard Buccaneer PX0727 - PX0769 PX0820 - PX0824 PX0733 - PX0734 PX0777 2 - 9 pole 25 pole Accessories In-line Cable Joiner Mini Buccaneer PX0800 - PX0805 PX0810 - PX0811 Body Styles Accessories 26 27 Cable Mounting Panel Mounting Contacts 30 30 31 32 400 Series Buccaneer PX0410 - PX0411 PX0412 SA3179-SA3350 Specification www.Bulgin.co.uk Other sealed products included: 15 15 16 17 In-Line Fuseholders LEDs Switches Switch Seals 20-21 20-21 22 24 Sealed Screws Tel: +44 (0) 20 8594 5588 13 Connectors Buccaneer ® Buccaneer® Buccaneer® Connectors Buccaneer® Connectors Connectors Buccaneer® 900 Series Buccaneer® Terminals Sealing Gasket O Ring Contact Insert O Ring O Ring O Ring Locking Ring Retaining Nut Main Body Panel Body Contact Insert Terminals Cable Gland Gland Cage Gland Nut 32A, 600V ac/dc rating UL, CSA and VDE approvals 2, 3, 4, 5 and 7 pole Trailing Neutral on 5 pole Plug or socket connection in each body style Compact design Water and dustproof to IP68 when mated Easy assembly - no special tools required IP68 rating tested at 15lb/sq in (10m depth) for 2 weeks Single or 3 phase applications ‘Scoop proof’ contacts Field termination - screw terminations Bulkhead moulding available for use with flange mounting body for 45˚ or 90˚ mounting (order each separately) Cost effective solution Positive locating keyways - cannot be misconnected Sealing caps available to maintain IP68 rating of unmated connectors Two cable connector versions for 15mm and 22mm cable diameters Separate strain relief on large cable version Leading earth contact for 3, 4, 5 and 7 pole versions 14 Fax: +44 (0) 20 8507 2691 Email: [email protected] Buccaneer® Connectors 900 Series Buccaneer® Buccaneer® Positive, fast acting locking ring - can be turned with a gloved hand Mates with in-line flex or panel mounting versions Plug or socket versions PX0911/xx/x PX0 Series13-15mm cable dia. as standard, 7-13mm with additional gland pack PXA Series 20-22mm cable dia. as standard, 14-20mm with additional gland pack Strain Relief Clamp (PXA Series only) PXA911/xx/x Flex Cable Standard Cable Large Cable Description Standard Cable Large Cable Description PX0911/02/P PX0911/03/P PX0911/04/P PX0911/05/P PX0911/07/P PXA911/02/P PXA911/03/P PXA911/04/P PXA911/05/P PXA911/07/P 2 3 4 5 7 PX0911/02/S PX0911/03/S PX0911/04/S PX0911/05/S PX0911/07/S PXA911/02/S PXA911/03/S PXA911/04/S PXA911/05/S PXA911/07/S 2 3 4 5 7 pole pole pole pole pole Plug Plug Plug Plug Plug pole pole pole pole pole Socket Socket Socket Socket Socket In-line flex cable connector Mates with either PX0911/xx/x or PXA911/xx/x connectors Plug or socket versions PX0 Series 13-15mm cable dia. as standard, 7-13mm with additional gland pack PX0921/xx/x PXA Series 20-22mm cable dia. as standard, 14-20mm with additional gland pack Strain Relief Clamp (PXA Series only) PXA921/xx/x In-Line Flex Cable Standard Cable Large Cable Description Standard Cable Large Cable Description PX0921/02/P PX0921/03/P PX0921/04/P PX0921/05/P PX0921/07/P PXA921/02/P PXA921/03/P PXA921/04/P PXA921/05/P PXA921/07/P 2 3 4 5 7 PX0921/02/S PX0921/03/S PX0921/04/S PX0921/05/S PX0921/07/S PXA921/02/S PXA921/03/S PXA921/04/S PXA921/05/S PXA921/07/S 2 3 4 5 7 www.Bulgin.co.uk pole pole pole pole pole Plug Plug Plug Plug Plug Tel: +44 (0) 20 8594 5588 pole pole pole pole pole Socket Socket Socket Socket Socket 15 Connectors Flex cable connector Buccaneer® Connectors 900 Series Buccaneer® Panel mounting connector Single hole fixing High grade sealing gasket Connectors Buccaneer® Anti-rotation key 3-7mm panel thickness PX0931/xx/x Mates with PX0911/xx/x and PXA911/xx/x connectors Panel Mounting PX0931/02/P PX0931/03/P PX0931/04/P PX0931/05/P PX0931/07/P 2 3 4 5 7 pole pole pole pole pole Plug Plug Plug Plug Plug PX0931/02/S PX0931/03/S PX0931/04/S PX0931/05/S PX0931/07/S 2 3 4 5 7 pole pole pole pole pole Socket Socket Socket Socket Socket PX0941/02/S PX0941/03/S PX0941/04/S PX0941/05/S PX0941/07/S 2 3 4 5 7 pole pole pole pole pole Socket Socket Socket Socket Socket Flange mounting connector Supplied with high grade sealing gasket Supplied with sealing grommets for panel fixing screws (M6 thread recommended) PX0941/xx/x Mates with PX0911/xx/x and PXA911/xx/x connectors Flange Mounting PX0941/02/P PX0941/03/P PX0941/04/P PX0941/05/P PX0941/07/P 16 2 3 4 5 7 pole pole pole pole pole Plug Plug Plug Plug Plug Fax: +44 (0) 20 8507 2691 Email: [email protected] Buccaneer® Connectors 900 Series Buccaneer® Buccaneer® For use with flange mounting connector PX0941, to give 45˚ or 90˚ angle Supplied with high grade sealing gasket Supplied with sealing grommets for panel fixing screws (M6 thread recommended) PX0950 PX0950 & PX0941 Sealing caps to maintain IP68 rating of unmated connectors Accessories PX0960 Sealing cap for use with PX0911/xx/x and PXA911/xx/x PX0970 Sealing cap for use with all other styles PX0980 Pack of 3 additional cable glands for PX0911 and PX0921 to suit cable sizes; 11-13mm, 9-11 and 7-9mm dia. PXA980 Pack of 3 additional cable glands for PXA911 and PXA921 to suit cable sizes; 18-20mm, 16-18 and 14-16mm dia. PX0960, PX0970 Part No System PXx9 x x / xx / x / xx Series Designation 09 = Standard Cable Accommodation A9 = Large Cable Accommodation Body Styles 1 = Flex, 2 = Flex In-line, 3 = Panel, 4 = Flange Panel Contact Termination 1 = Screw Terminal Number Contacts 02 = 2 pole, 03 = 3 pole, 04 = 4 pole, 05 = 5 pole 07 = 7 pole Contact Type P = Plug, S = Socket Cable Acceptance PX0 version: Blank = 13-15mm 03 = 11-13mm 02 = 9-11mm 01 = 7-9mm Yellow cable gland (standard) Black cable gland White cable gland Dark Grey cable gland www.Bulgin.co.uk PXA version: Blank = 20-22mm 09 = 18-20mm 08 = 16-18mm 07 = 14-16mm Yellow cable gland (standard) Black cable gland White cable gland Dark Grey cable gland Tel: +44 (0) 20 8594 5588 17 Connectors Additional bulkhead adaptor moulding Buccaneer® Connectors 900 Series Buccaneer® Specification Mechanical: Connectors Buccaneer® Electrical: No Poles: 2,3 4,5 7* Current Rating: 32A 30A, CSA 32A 25A, CSA 32A Voltage Rating: 600V ac/dc 600V ac/dc 430V ac/dc Contact Resistance: <10mΩ (initial) Insulation Resistance: >106MΩ (@ 500V dc) Dielectric strength: 2.2kV ac min AC Breakdown voltage: 6kV a.c. min. Operating Temperature Range: –40°C to +85°C Approvals: * approvals pending Sealing: IP68, EN60529IP68 tested @ 15lb/sq.in. (10m depth) for 2 weeks Cable Acceptance: PX0911-PX0921 13 - 15mm O/D standard, 7-13mm with gland pack PXA911-PXA921 20 - 22mm O/D standard, 14 - 20mm with gland pack Contact Accommodation: 2.5 (13AWG) to 4mm2 (10AWG) conductor, single or multi stranded Termination: Axial screw terminals Cable Retention force: 15mm dia, 150N 7mm dia, 80N Tightening Torques: Panel mount nut Cable gland nut Flange & Bulkhead fixing screws 2.25 Nm 1.69 Nm 0.9 Nm Material: Body Mouldings: Polyamide Flammibilty Rating: UL94V-0 UV Resistance: To EN50021: 1999 Overall dimensions of connectors when mated together Contacts: Machined Solid Brass, Nickel plated PX0911 + PX0921 PXA911 + PXA921 230 mm max. 270 mm max. O Rings: Nitrile Panel Sealing Gasket: Silicone Rubber PX0911 + PX0931 PXA911 + PX0931 135 mm max. (to panel) 175 mm max. (to panel) PX0911 + PX0941 PXA911 + PX0941 145 mm max. (to panel, mid point on flange) 174 mm max. (to panel, mid point on flange) 18 Dimensions: Fax: +44 (0) 20 8507 2691 Email: [email protected] Buccaneer® Connectors Gland Cage Gland Insert Retaining Rings Seals Gland Nut Flex Body Moulding Locking Ring Contact Inserts Snap-on Connection for Flexible Straps & Covers Castellated/Hex Nut Diameter over coupling ring 38mm Water and dustproof to IP68 when mated 2, 3, 4, 6, 7, 9 and 25 pole IP68 rating tested at 15lb/sq in (10m depth) for 2 weeks and 140lb/sq in (100m depth) for 12 hours 10A, 250V a.c. 2 & 3 pole screw terminal 6A, 250V a.c. 4 pole screw terminal 3A, 250V a.c. 6 and 7 pole screw terminal 5A, 150V a.c. 9 pole crimp contacts 1A, 50V a.c. 25 pole crimp or solder contacts Plug or socket connection in each body style Sealing caps available to maintain IP68 rating of unmated connectors 5 body styles - flex & in-line flex, panel - single hole & flange mounting Leading earth contact for 3 pole socket version Positive locating keyways - cannot be mis-connected Easy assembly - no special tools required on screw terminal versions Compact design Cable range from 3.5mm - 9mm UL, CSA and VDE approvals www.Bulgin.co.uk Tel: +44 (0) 20 8594 5588 19 Connectors Buccaneer® Standard Buccaneer® Buccaneer® Connectors Standard Buccaneer® Flex Cable Connector Screw Locking Ring Leading Earth on 3 pole Connectors Buccaneer® Pin or Socket Versions connectors Poles 2, 3, 4, 6, 7, 9, 25 or BNC Flex Mounting Standard Cable Acceptance 6-8mm, 3.5-9 mm with alternative glands Mates with In-Line Flex or Panel Mounting Versions Poles Termination Pin Contacts Socket Contacts Contacts 2 3 4 6 7 9 25 50ΩBNC 75ΩBNC Screw Screw Screw Screw Screw Crimp Crimp/Solder Crimp Crimp PX0736/P PX0731/P PX0748/P PX0739/P PX0745/P PX0728/P PX0820/P PX0742/P/50Ω PX0742/P/75Ω PX0736/S PX0731/S PX0748/S PX0739/S PX0745/S PX0728/S PX0820/S Supplied Fitted Supplied Fitted Supplied Fitted Supplied Fitted Supplied Fitted Supplied Loose Order Separately Supplied Loose Supplied Loose In-Line Flex Cable Connector Pin or Socket Versions Leading Earth on 3 pole connectors Poles 2, 3, 4, 6, 7, 9, 25 or BNC In-Line Flex Mounting Connector Standard Cable Acceptance 6-8mm, 3.5-9 mm with alternative glands Mates with Flex Cable Connector 20 Poles Termination Pin Contacts Socket Contacts Contacts 2 3 4 6 7 9 25 50ΩBNC 75ΩBNC Screw Screw Screw Screw Screw Crimp Crimp/Solder Crimp Crimp PX0737/P PX0732/P PX0749/P PX0740/P PX0746/P PX0729/P PX0821/P PX0737/S PX0732/S PX0749/S PX0740/S PX0746/S PX0729/S PX0821/S PX0743/S/50Ω PX0743/S/75Ω Supplied Fitted Supplied Fitted Supplied Fitted Supplied Fitted Supplied Fitted Supplied Loose Order Separately Supplied Loose Supplied Loose Fax: +44 (0) 20 8507 2691 Email: [email protected] Buccaneer® Connectors Standard Buccaneer® Panel Mounting Connector Single Hole Fixing Poles 2, 3, 4, 6, 7, 9, 25 or BNC Mates with Flex Cable Connector Panel Mounting Bulkhead Flange Mounting Low Profile Flange Mounting www.Bulgin.co.uk Poles Termination Pin Contacts Socket Contacts Contacts 2 3 4 6 7 9 25 50ΩBNC 75ΩBNC Screw Screw Screw Screw Screw Crimp Crimp/Solder Crimp Crimp PX0735/P PX0730/P PX0747/P PX0738/P PX0744/P PX0727/P PX0822/P PX0735/S PX0730/S PX0747/S PX0738/S PX0744/S PX0727/S PX0822/S PX0741/S/50Ω PX0741/S/75Ω Supplied Fitted Supplied Fitted Supplied Fitted Supplied Fitted Supplied Fitted Supplied Loose Order Separately Supplied Loose Supplied Loose Bulkhead Flange Mounting Connector Screw Fixing Flange Pin or Socket Versions Poles 2, 3, 4, 6, 7, 9, 25 or BNC Mates with Flex Cable Connector Supplied with sealing gasket and screw sealing grommets Poles Termination Pin Contacts Socket Contacts Contacts 2 3 4 6 7 9 25 50ΩBNC 75ΩBNC Screw Screw Screw Screw Screw Crimp Crimp/Solder Crimp Crimp PX0757/P PX0756/P PX0761/P PX0758/P PX0760/P PX0762/P PX0823/P PX0757/S PX0756/S PX0761/S PX0758/S PX0760/S PX0762/S PX0823/S PX0759/S/50Ω PX0759/S/75Ω Supplied Fitted Supplied Fitted Supplied Fitted Supplied Fitted Supplied Fitted Supplied Loose Order Separately Supplied Loose Supplied Loose Low Profile Flange Mounting Connector Screw Flange Fixing Pin or Socket Versions Poles 2, 3, 4, 6, 7, 9, 25 or BNC Mates with Flex Cable Connector Supplied with sealing gasket and screw sealing grommets Poles Termination Pin Contacts Socket Contacts Contacts 2 3 4 6 7 9 25 50ΩBNC 75ΩBNC Screw Screw Screw Screw Screw Crimp Crimp/Solder Crimp Crimp PX0764/P PX0765/P PX0766/P PX0767/P PX0768/P PX0769/P PX0824/P PX0764/S PX0765/S PX0766/S PX0767/S PX0768/S PX0769/S PX0824/S PX0763/S/50Ω PX0763/S/75Ω Supplied Fitted Supplied Fitted Supplied Fitted Supplied Fitted Supplied Fitted Supplied Loose Order Separately Supplied Loose Supplied Loose Tel: +44 (0) 20 8594 5588 21 Connectors Buccaneer® Pin or Socket Versions Buccaneer® Connectors Standard Buccaneer® Contacts for 25 Way Inserts Gold Plated Connectors Buccaneer® Crimp or Solder Pins and Sockets 1A, 50V Contacts - Solder & Crimp Contacts (Supplied in packs of 10) Solder Crimp Pins SA3180/1 SA3180 Sockets SA3179/1 SA3179 25 way inserts (Assembled) Insertion and Extraction Tool Tools For Use with 25 Way Inserts Crimp Tool (25 Way) PNo. 13170 Crimp Tool (9 Way) PNo. 13826 Insertion/Extraction Tool (25 Way) PNo. 13027 Hex Cavities for BNC Inserts Centre Contact: PNo 13027 Insertion and Extraction Tool for 25 way insert 1.69 A/F (B.S. ‘W’/ERMA XA) Braid: 6.48 A/F (B.S. ‘E’/ERMA XH) BNC Inserts Cable Acceptance - Standard as supplied 50 or 75 ohms available No. Contacts Cable Diameter 2-9 Pole 25 Pole BNC 6-8mm 7-9mm RG 58/CU, URM43, URM76, URM70 Fit all Standard Connector Versions Cable Acceptance - Alternatives BNC Inserts Cable Diameter Gland Part No. Gland Colour Additional Suffix 6-8mm 3.5-5mm 5-7mm 7-9mm Gland Pack 12023 12023/5 12023/1 12023/2 SA3253 Black Standard for 2-9 pole Grey Suffix /04 White Suffix /05 Yellow Suffix /07 Pack of 3 glands to suit cables 3.5-5mm, 5-7mm & 7-9mm dia To order connector with alternative cable gland add suffix to part no. e.g. PX0731/P/07 = PX0731 connector with cable gland to suit 7-9mm dia. cable. Cap Assembly Tools PX0733 Fits all other types. PX0734 Fits Flex Mounting types. 22 Sealing Cap/Assembly Tool Maintains IP68 Rating of Unmated Connectors Can be used to remove Inserts Two Styles, One for Flex Mount and One for Panel Mount & Flex In-Line Connector Fax: +44 (0) 20 8507 2691 Email: [email protected] Buccaneer® Connectors Standard Buccaneer® Protects Rear of the Connector 12855 for panel mounting types only. Buccaneer® Flammability Rating UL94V-0 Fits Panel Mount Versions only Boot PNo. 12855 Cable Support Accessory Gives Extra Support to the Cable 12237 provides additional cable support. Suitable for 5-7mm and 7-9mm cables. Suitable for 5-7mm and 7-9mm Cable Diameters PNo. 12237 Cable Support Accessory Specification Electrical: Mechanical: No Poles: 2, 3 4 6, 7 9 25 Current Rating: 10A 6A 3A 5A 1A Voltage Rating (ac/dc): 250V 250V 250V 150V 50V Contact Resistance: <10mΩ (2-9 Pole) <5mΩ (25 Pole) Insulation Resistance: >104MΩ @ 500V d.c. (2-9 Pole) AC Breakdown voltage: 4kV Pole - Pole (2-9 Pole) 6kV Poles - Panel (Low Profile Flange and Panel Types – 2-9 Pole) 7.5kV Poles - Panel (Other Types – 2-9 Pole) Operating Temp. Range: –20°C to +70°C Approvals: Material: Body Mouldings: Inserts (2-9 pole): Inserts (25 pole): Contacts: Screw Terminal: Crimp (9 pole): Crimp/Solder (25 Pole): BNC inserts: BNC contacts: www.Bulgin.co.uk Glass Filled Polyamide UL94HB Glass Filled Polyamide UL94HB Polyamide UL94V-0 Brass, Nickel Plated Copper Alloy, Tin Plated Copper Alloy, Gold Plated (0.1µm on Nickel) Brass, Nickel Plated Brass, Silver Plated Sealing: IP68, BS 5490 : 1977 Tested @ 15lb/sq.in. (10m depth) for 2 wks. BSEN 60529 : 1992 Tested @ 140lb/sq.in. (100m depth) for 12 hrs. Cable Acceptance: 2-9 Pole - standard gland: 2-9 Pole - alternative glands: 25 Pole - standard gland: 25 Pole - alternative glands: BNC 50Ω: BNC 75Ω: 6-8mm dia 3.5-9mm dia 7-9mm dim 3.5-7mm dim RG 58/CU, URM43 & URM76 URM70 Contact Accommodation: 2 and 3 pole: 4, 6 and 7 pole: 9 pole: 25 pole: 4mm2 (12AWG) max 1.5mm2 (16AWG) max 0.14-0.2mm2 0.21-0.081mm2 Terminations: 2-7 Pole: 9 Pole: 25 Pole: Screw Terminals Crimp Contacts Crimp & Solder Contacts Tightening Torques: Flex Mounting/In-Line: Panel Mounting: Surface/Bulkhead and Low Profile Flange Mounting: Sealings Caps/Locking Ring: Tel: 020 8594 5588 Gland Nut; 1.13Nm (10lbf.in.) Rear Fixing Nut;1.7Nm (15lbf.in.) 4 Fixing Screws (using washers supplied) 0.34Nm (3lbf.in.) 1.13Nm (10lbf.in.) 23 Connectors PVC Insulation Boot Buccaneer® Connectors Sealed In-Line Cable Joiner IP68 Rating Standard Cable Acceptance 6-8mm Connectors Buccaneer® For Sealed In-Line Connections Cable Range 3.5-9mm (using alternative glands) PX0777 Supplied with 3 way Terminal Block Available Moulded in Black or Orange PX0777/OR Specification PX0777 Rating: 6A, 250V a.c. Wire Termination: 3 way Terminal Block (2.5mm2 -14 AWG max) Cable Acceptance: 6-8mm dia - standard gland 3.5-5mm, 5-7mm or 7-9mm dia - alternative glands Material: Glass Filled Polyamide UL94HB Sealing: IP68 to BSEN 60529 : 1977 Operating Temp. Range: –20˚C to +70˚C Colour: Black Orange (Add /OR to P.No.) BNC Cable Types: 50 ohm – RG58/CU, URM43 & URM76 For BNC version of PX0777 add /50OHM to P.No. 24 Fax: +44 (0) 20 8507 2691 Email: [email protected] Buccaneer® Connectors Panel Mounting Body O Rings Contact Carrier Insert O Ring Sealing Washer Main Body Locking Tab Contact Carrier Insert Locking Ring Gland Cage & Gland Gland Nut Diameter over coupling ring 26mm UL approval 2, 3, 4 or 6 pole screw terminal inserts Water and dustproof to IP68 when mated 3 or 8 pole solder or crimp inserts IP68 rating tested at 15lb/sq in (10m depth) for 2 weeks 5 body styles, Flex, Flex In-Line, Panel (2 styles), Panel Side Entry 50Ω or 75Ω BNC inserts 5A, 380V a.c. 3 & 8 way solder/crimp terminals 10A, 250V a.c. 2 & 3 way screw terminals 6A, 250V a.c. 4 way screw terminal Plug or socket connection in each body style www.Bulgin.co.uk Sealing caps available to maintain IP68 rating of unmated connectors Flammability rating UL94V-0 material Leading earth contact for 3 pole plug version Compact design 3A, 250V a.c. 6 way screw terminal Cable range from 3.5mm - 9mm Positive locating keyways - cannot be mis-connected Easy assembly - no special tools required on screw terminal versions Tel: +44 (0) 20 8594 5588 25 Connectors Rear Nut Buccaneer® Mini Buccaneer® Buccaneer® Connectors Mini Buccaneer® Flex Cable Connector body Mates with Flex In-line or Panel Mounting versions Connectors Buccaneer® Screw locking ring Suitable for Pin or Socket inserts Cap retaining clip for use with PX0811 sealing cap PX0800 Cable Acceptance 3.5-9mm (Standard 5-7mm) In-line Flex Cable Connector body Mates with PX0800 Suitable for Pin or Socket inserts Cap retaining clip for use with PX0810 sealing cap PX0801 Cable Acceptance 3.5-9mm (Standard 5-7mm) Panel Mounting body Mates with PX0800 Single hole fixing With cap retaining clip for use with PX0810 sealing cap Suitable for Pin or Socket inserts PX0802 Panel Mounting body Mates with PX0800 Right angle cable entry Single hole fixing Suitable for Pin or Socket inserts PX0803 Panel Mounting body Mates with PX0800 PX0804 without sealing cap retaining clip, PX0805 with sealing cap retaining clip Single hole fixing PX0804 & PX0805 26 Suitable for Pin or Socket inserts Fax: +44 (0) 20 8507 2691 Email: [email protected] Buccaneer® Connectors Mini Buccaneer® Fits all Body Styles No. Poles Socket Pin Leading Earth Pin on 3, 4 and 6 pole inserts 2 SA3319 SA3320 3 SA3229 SA3230 4 SA3242 SA3241 6 SA3244 SA3243 Screw Terminal Inserts Contact Carrier Inserts For Solder or Crimp Contacts Solder & Crimp Contact Carrier Inserts Fit all body styles. No. Poles Solder Colour Crimp Colour Fits all Body Styles 8 pin 12734/1 Black 12734 Grey Contacts Supplied Separately 8 socket 12735/1 Black 12735 Grey 3 pin 12734/3/1 Black 12734/3 Grey 3 socket 12735/3/1 Black 12735/3 Grey 3 or 8 Pin Contact Carrier Inserts shown fitted with contacts Contacts - Solder & Crimp Contacts (Supplied in packs of 10) Solder Contacts, Polarising/Blanking Pins Crimp Pins SA3148/1 SA3148 Sockets SA3149/1 SA3149 Polarising/Blanking Pins SA3147 Polarising/Blanking Pins SA3147 Contact Insertion Tool: SA3150 Must be used to load contacts into inserts. Crimping Tool SA2800 BNC Inserts Fit all body styles except PX0803. Impedance Cable Type 50Ω BNC Inserts Shown Assembled Sealing Caps To maintain IP rating www.Bulgin.co.uk Contacts Part No. RG58/CU, URM43, URM76 Plug SA3159/1 50Ω RG58/CU, URM43, URM76 Socket SA3157/1 75Ω URM70 Plug SA3159 75Ω URM70 Socket SA3157 PX0810 Fits PX0801, PX0802, PX0803, PX0804 & PX0805. Ensure “O” Ring is in place on main body. Tel: +44 (0) 20 8594 5588 PX0811 Fits PX0800. Ensure “O” Ring is in place in cap. 27 Connectors 2, 3, 4 and 6 Poles Screw Terminal Inserts Fit all body styles. Buccaneer® Screw Terminal Insert Buccaneer® Connectors Mini Buccaneer® Contact Inserts and Accessories Connectors Buccaneer® Specification Electrical Solder/Crimp Terminals Screw Terminals BNC No Poles: 3, 8 2, 3 4 6 Current Rating: 5A 10A 6A 3A Voltage Rating: 380V ac 250V ac 250V ac 250V ac Contact Resistance: <5mΩ Insulation Resistance: >106MΩ @ 500V d.c. Voltage Proof: 2kV @ 50Hz Operating Temp. Range: –20°C to +70°C Approvals: Materials Solder/Crimp Terminals Body Mouldings: Polyamide UL94V-0 Inserts: Polyamide UL94V-0 Contacts: Copper Alloy, Gold Plated (0.1µm) on Nickel O Rings: Nitrile Mechanical Solder/Crimp Terminals Sealing: Protection Classification IP68, BS EN60529:1992. Tested @ 15lb/sq.in. (10m depth) for 2 wks. Cable Acceptance 5-7mm dia - standard gland 3.5-9mm dia - alternative glands Contact Accomodation: 0.2 - 0.5mm2 (20 - 24 AWG) 1mm2 max (18 AWG) Insertion Force (typical): 3 way: 8 way: 5N (1.1lbf) 14N (3.1lbf) 3 way: 45N (10lbf) 4 way: 50N (11lbf) 6 way: 140N (31lbf) Withdrawal Force (typical): 3 way: 8 way: 3N (0.66lbf) 12N (2.6lbf) 3 way: 32N (7lbf) 4 way: 40N (9lbf) 6 way: 150N (34lbf) Tightening Torques Gland Nut, PX0800, 801: Rear Nut, PX0802, 803, 804, 805: Sealing Cap, PX0810, 811: Screw Terminals BNC Brass, Nickel Plated Brass, Silver Plated. Screw Terminals BNC 50Ω: RG58/CU, URM43, URM76 75Ω: URM70 1.13Nm (10lbf in) 0.7Nm min, 1.7Nm max (6.2lbf in min, 15lbf in max) 0.23Nm min, 1.13Nm max (2lbf in min, 10lbf in max) Cable Acceptance How To Order Cable gland for 5-7mm fitted as standard. 1 Choose Body Type. 2 Determine Contact Carrier Inserts. Choose number poles, and type of contacts (solder, crimp, screw terminal or BNC). Cable Diameter Gland Part No. Gland Colour Additional Suffix 3 Choose Pins or Sockets. Solder and crimp contacts are supplied separately in packs of ten. 5-7mm 12023/1 White Fitted as standard 3.5-5mm 12023/5 Grey Suffix /04 6-8mm 12023 Black Suffix /06 7-9mm 12023/2 Yellow Suffix /07 4 Choose Polarising/Blanking Pins. If required for solder/crimp contact inserts. Supplied in packs of ten. 5 Contact Insertion Tool (required to load solder/crimp contacts into inserts). 6 Crimping Tool (if required for crimp contacts). To order body with alternative cable gland add suffix to part no. e.g. PX0800/06 = PX0800 body with cable gland to suit 6-8mm dia. cable. 7 Sealing Cap (if required). 28 Fax: +44 (0) 20 8507 2691 Email: [email protected] Buccaneer® Connectors Contact Retainer Sealing Gasket O Ring Contacts Locking Ring O Ring Retaining Nut Main Body Panel Body Contacts Contact Carrier Cable Gland Gland Cage Gland Nut Diameter over coupling ring 19.1mm Flex, Flex In-Line, and Panel mounting body styles 2 and 3 pole - 8A, 250V rating Plug and Socket versions in all body styles 4, 6 and 8 pole - 5A, 125V rating Sealed to IP68 when mated 10 and 12 pole - 1A, 50V rating IP68 rating tested at 15lb/sq in (10m depth) for 2 weeks 2.5mm contact engagement for electrical integrity ‘Scoop proof’ contacts Flame Retardant moulding material - Polyamide UL94-V0 Contact inserts are part of body moulding Contacts supplied separately Cable range from 3 to 7mm Sealing caps available to maintain IP68 rating Overall length (flex + flex in-line) 80mm Secure sealing system UL and VDE approvals Crimp and solder contacts www.Bulgin.co.uk Tel: +44 (0) 20 8594 5588 29 Connectors Buccaneer® 400 Series Buccaneer® Buccaneer® Connectors 400 Series Buccaneer® Flex Cable Connector Mates with Flex In-line or Panel mounting versions (PX0411 & PX0412) Connectors Buccaneer® Screw locking ring Contacts supplied separately PX0410/P PX0410/S In-line Flex Cable Connector Screw locking ring Mates with PX0410 Contacts supplied separately PX0411/P PX0411/S Panel Mounting Connector Single hole fixing Mates with PX0410 Contacts supplied separately PX0412/P PX0412/S Contact layout 2 pole 3 pole 4 pole 6 pole PX0480 Fits PX0412 style (panel body). PX0480 30 PX0480/1 8 pole 10 pole 12 pole Gland Packs PX0480/1 Fits PX0411 style (flex in-line). PX0482 Pack of 4 pairs cable collets and seals to suit cables from 3.0 to 5.0mm diameter. PX0481 Fits PX0410 style (flex body). PX0483 Pack of 4 pairs cable collets and seals to suit cables from 5.0 to 7.0mm diameter. PX0481 Fax: +44 (0) 20 8507 2691 Email: [email protected] Buccaneer® Connectors 400 Series Buccaneer® Part No System Buccaneer® Body Styles PX0410 = Flex body PX0411 = Flex in-line body PX0412 = Panel mounting body Number Contacts 02 = 2 pole, 03 = 3 pole, 04 = 4 pole, 06 = 6 pole 08 = 8 pole, 10 = 10 pole 12 = 12 pole Contact Type P = Plug, S = Socket Cable Entry (leave blank for PX0412) 3035 3540 4045 4550 = = = = 3.0 3.5 4.0 4.5 - 3.5mm 4.0mm 4.5mm 5.0mm (Light Grey) (Grey) (Green) (Red) 5055 5560 6065 6570 = 5.0 - 5.5mm = 5.5 - 6.0mm = 6.0 - 6.5mm = 6.5 - 7.0mm (Yellow) (Blue) (White) (Black) Ordering Information Configuration Determine body style, i.e. PX0410 = flex body, PX0411 = flex in-line body Crimp contacts supplied separately in packs (see table below) Determine number of contacts & type, i.e. 02 = 2 way, P = pin contacts Solder contacts supplied separately in packs (see table below) Determine cable range, i.e. 3035 = 3.0 to 3.5mm cable accomation Supplied with colour coded sealing glands for specified cable range Choose appropriate contacts pack, i.e. SA3350 = pin contacts suitable for 2 & 3 way connectors, supplied in pack quantities of 10 Seperate gland packs available Is a sealing cap required? Sealing caps supplied separately Is an insertion tool required? Contact inserts are part of body moulding - no assembly required Is a crimp tool required? Crimp Contacts Pole Pin Socket Pack Qty Cable Acceptance (dia) Current Rating 2, 3 SA3350 SA3349 10 20 - 24 AWG 8A 4, 6, 8 SA3348 SA3347 10 22 - 26 AWG 5A 10, 12 SA3180 SA3179 10 24 - 28 AWG 1A Pole Pin Socket Pack Qty Cable Acceptance (dia) Current Rating 2, 3 SA3350/1 SA3349/1 10 20 - 24 AWG 8A Solder Contacts 4, 6, 8 SA3348/1 SA3347/1 10 22 - 26 AWG 5A 10, 12 SA3180/1 SA3179/1 10 24 - 28 AWG 1A Crimp Tools Contact Insertion Tools Contact rating Colour Insertion/Extraction Tool 1A Green 13027 Insertion/Extraction Tool 5A Red 13027/1 Insertion/Extraction Tool 8A Blue 13027/2 Contact rating Colour Positioner 1A Green 14025/1AMP Positioner 5A Red 14025/5AMP Positioner 8A Blue 14025/8AMP Part No 8 Indent Crimp Tool for use with positioners www.Bulgin.co.uk Tel: +44 (0) 20 8594 5588 Part No 14025 31 Connectors PX04xx / xx x / xxxx Buccaneer® Connectors 400 Series Buccaneer® Connectors Buccaneer® Specification Mechanical: Electrical: Poles: 2, 3 4, 6, 8 10, 12 Current Rating: 8A 5A 1A Voltage Rating: 250V 125V 50V Contact Resistance: <5mΩ Insulation Resistance: >106MΩ (@ 500V a.c.) AC Breakdown Voltage: 2.5kV Operating Temperature Range: Sealing: IP68, EN 60529 tested @ 15lb/sq in (10m depth for 2 wks) Cable Acceptance: 3.0 - 7.0mm Contact Accommodation: 2, 3 pole, 20 - 24 AWG 4, 6, 8 pole, 22 - 26 AWG 10, 12 pole, 24 - 28 AWG Termination: Crimp and solder Insertion/Withrawal Force: No. poles: –40° to +80°C * Approvals: 2 3 4 6 8 10 12 Insertion Force (typ): 19N 25N 27N 27N 28N 55N 62N Withdrawal Force (typ): 12N 17N 17N 21N 22N 25N 29N * pending Cable Retention force: 80N Material: Body Mouldings: Polyamide Flammibilty Rating: UL94V-0 UV Resistance: To EN 50021:1999 Overall dimensions of connectors when mated together Contacts: Copper alloy, Gold plated Flex + Flex In-Line 80mm O Rings: Nitrile Dia. over coupling ring 19.1mm Panel Sealing O Ring: Nitrile 32 Dimensions: Fax: +44 (0) 20 8507 2691 Email: [email protected]