General Purpose High Power PCB Relays Potter & Brumfield T92 Series Two-pole 30A PCB or Panel Mount Relay n40A, 2 form A (NO) and 2 form C (CO) switching capability to control compressor loads to 3.5 tons, 110LRA / 25.3FLA nMeets requirements of UL 508 and UL 873 spacings - 8mm through air, 9.5mm over surface nMeets requirements of VDE 8mm spacing, 4kV dielectric coil-tocontact nMeets requirements of UL Class F construction nUL approved for 600VAC switching (1.5HP) nNew screw terminal version (consult factory for availability, ratings) nDesigned Typical applications HVAC, residential / commercial appliances, industrial controls. Approvals UL E58304 (Recognized and Listed); CSA LR48471; VDE 40019600 Technical data of approved types on request. Contact Data Contact arrangement 2 form A (NO), 2 form C (CO) Rated voltage 277VAC Max. switching voltage 600VAC Rated current 30A NO; 3A NC Limiting continuous current 40A NO; 3A NC Limiting making current 40A NO; 3A NC Limiting breaking current 40A NO; 3A NC Contact material AgSnOInO, AgCdO Min. recommended contact load 500ma (NO)/ 100ma (NC), 12VAC Frequency of operation, with load 360hr Operate/release time max., including bounce 25/25ms Contact ratings 1) TypeLoad UL508 AgCdO NO 40A, 277VAC, resistive NO 30A, 120/277VAC, resistive NO 10A, 600VAC, general purpose NO 1HP, 120VAC NO 3HP, 240VAC NO 1.5HP, 480 or 600VAC NO 110LRA/25.3FLA, 240VAC (DC coil only) NO 60LRA/14FLA, 240VAC (AC coil only) NO 3A, 240VAC, pilot duty NO 20A, 28VDC, resistive NO TV10, 120VAC NC 3A, 277VAC NC 2A, 480VAC NC 1A, 600VAC AgSnOInO NO 30A, 120/277VAC, resistive (DC coil only) NO 30A, 120/277VAC, resistive (AC coil only) NO 20A, 480VAC, resistive NO 1.5HP, 120VAC, 2 pole making/breaking (Fig.1) NO 3HP, 240VAC, 3 phase (DC coil only) NO 3HP, 480VAC, 3 phase (DC coil only) NO 2HP, 600VAC, 3 phase (DC coil only) VDE AgCdO, flange mount relays NO 20A, 400VAC NC 3A, 400VAC CO 20A NO / 3A NC, 400VAC AgCdO, PC mount relays NO 30A, 400VAC NC 3A, 400VAC CO 30A NO / 3A NC, 400VAC 11-2012, Rev. 1112 www.te.com © 2012 Tyco Electronics Corporation, a TE Connectivity Ltd. company. Contact ratings 1) (continued) ARI 780-86 Endurance Test (section 6.6): HVAC Definite Purpose Contactor Standard Normally Open Contacts Single Phase/Two Pole (Both poles together switching a single load) 110 LRA, 25.3 FLA, 200K operations (DC Coil) L1 Figure 1 L2 T1 T2 Single Phase Per Pole (Single load per pole) 110 LRA, 18 FLA, 200K operations (DC Coil). 60 LRA, 14 FLA, 200K operations (AC Coil). L1 Figure 2 L2 T1 T2 Cycles 6x103 100x103 100x103 100x103 1x103 100x103 100x103 100x103 100x103 100x103 100x103 100x103 100x103 100x103 200x103 100x103 100x103 100x103 100x103 100x103 100x103 100x103 30x103 30x103 100x103 30x103 30x103 Catalog and product specification according to IEC 61810-1 and to be used only together with the ‘Definitions’ section. 1) Contact ratings at 25°C (unless otherwise noted) with relay properly vented. FLA, LRA ratings are compatible with 3.5 ton compressor applications. Mechanical endurance 10x106 ops. Coil Data Coil voltage range 5 to 110VDC; 12 to 240VAC Max. coil power 1.7W; 4.0VA Max. coil temperature 155°C Coil insulation system according UL Class F Coil versions, DC coil Coil Rated Operate Release Coil Rated coil codevoltagevoltagevoltage resistancepower VDCVDCVDC Ω±10%W 6 6 4.50.622 1.7 9 9 6.75 0.9 48 1.7 12 12 9 1.2 86 1.7 18 1813.5 1.8197 1.7 24 2418 2.4350 1.7 48 48 36 4.8 1390 1.7 11011082.511 7255 1.7 Coil versions, AC coil Coil Rated Frequency Operate Release Coil Rated coil code voltagevoltage voltage resistance power VAC Hz VAC, 60Hz VAC, 60Hz Ω±10% VA 12 12 60 9.6 1.2 9.1 4 24 24 60 19.2 2.4 36.6 4 120 110/120 50/60 96 12 950 4 240 220/240 50/60 1922438004 277 250/277 50/60 2222854854 All figures are given for coil without preenergization, at ambient temperature +23°C. Catalog and product data is subject to the terms of the disclaimer and all chapters of the ‘Definitions’ section, available at http://relays.te.com/definitions Catalog product data, ‘Definitions’ section, application notes and all specifications are subject to change. 1 General Purpose High Power PCB Relays Potter & Brumfield T92 Series Two-pole 30A PCB or Panel Mount Relay (Continued) Coil Data (continued) Max. Allowable Ambient Temp. (°C) Ambient temperature vs. coil voltage Assumptions: 1. Thermal resistance = 35°C per Watt (DC only.) 2. Still air. 3. Nominal coil resistance. 4. Max. mean coil temperature = 155°C (change of resistance method). 5. Coil temperature rise due to load = 6.3°C @ 30 amps. 6. Curves are based on 1.7W at 25°C (DC only.). 120 AC 100 AC 80 Coil Coil 60 0A 30 A 40 DC C oil 0 A mp C ontac DC C t Loa oil 30 d Amp Conta ct Lo ad 20 0 70 75 80 85 Other Data Material compliance: EU RoHS/ELV, China RoHS, REACH, Halogen content refer to the Product Compliance Support Center at www.te.com/customersupport/rohssupportcenter Ambient temperature DC coil -55ºC to 85ºC AC coil -55ºC to 65ºC Category of environmental protection IEC 61810 RTI - dust protected, RTII - flux proof, RTIII - wash tight Vibration resistance (functional) 1.65mm max excursions, 10-55 Hz Shock resistance (functional) 10g for 11msec Shock resistance (destructive) 100g Terminal type PCB-tht or quick connect Weight 86g Resistance to soldering heat THT IEC 60068-2-20 250°C Packaging/unit tray/30 pcs., box/120 pcs. 90 95 100 105 110 115 120 125 130 135 140 145 150 Applied Coil Voltage (% of Rated Nominal) Insulation Data Initial dielectric strength between open contacts 1500Vrms between contact and coil 4000Vrms between adjacent contact 2000Vrms Initial surge withstand voltage between contact and coil 6kV Initial insulation resistance between insulated elements 1x109Ω Clearance/creepage between contact and coil8mm clearance/9.5mm creepage Dimensions T92 – Mounting and termination code 1 T92 – Mounting and termination code 2, 3 and 4 2.06 MAX. (52.32) 1.21 MAX. (30.73) .585 ± .005 (14.86 ± .13) 1.36 MAX. (34.54) 1.04 MAX. (26.42) .156 (3.96) .630 ± .005 (16.00 ± .13) 1.495 MAX. (37.97) .250 TYP. (6.35) 1.618 ± .020 (41.10 ± .51) .309 ± .005 (7.85 ± .13) 1.36 MAX. (34.54) 2.700 MAX. (68.58) .032 TYP. (0.81) .047 TYP. (1.19) 1.000 ± .010 (25.40 ± .25) 2.05 MAX. (52.07) 2.345 ± .005 (59.56 ± .13) .585 ± .005 (14.86 ± .13) 1.618 TYP. (41.10 ± .51) .309 ± .005 (7.85 ± .13) .090 RAD. (2.29) FOR #8 SCREW .630 TYP. (16.00) 2 11-2012, Rev. 1112 www.te.com © 2012 Tyco Electronics Corporation, a TE Connectivity Ltd. company. Catalog and product specification according to IEC 61810-1 and to be used only together with the ‘Definitions’ section. Catalog and product data is subject to the terms of the disclaimer and all chapters of the ‘Definitions’ section, available at http://relays.te.com/definitions Catalog product data, ‘Definitions’ section, application notes and all specifications are subject to change. General Purpose High Power PCB Relays Potter & Brumfield T92 Series Two-pole 30A PCB or Panel Mount Relay (Continued) Dimensions Terminal assignment Bottom view on pins T92 – Mounting and termination code 5 2 form A 2 form C 2.700 MAX. (68.58) 0 1.36 MAX. (34.54) .090 (2.29) RAD. FOR #8 SCREW 2.345 ± .005 (59.56 ± .13) 2.135 MAX. (54.23) 0 2 4 2 4 6 8 6 8 7 3 1 1.431 MAX. (36.34) 1 PCB layout Bottom view on pins T92 - Mounting and termination code 1 2.010 MAX. (51.05) .913 MAX. (23.19) .309 (7.85) .585 (14.86) 1.618 (41.10) .185 (4.70) .365 (9.27) .630 (16.00) 1.000 (25.40) .203 TYP. (5.16) .052 TYP. (1.32) .162 (4.12) .072 TYP. (1.83) An alternate PC board layout utilizes .076 ± .003 (1.93 ± .076) diameter holes on the same center-to-center spacing shown above. Use of the rectangular holes is recommended for improved solderability. Only necessary terminals are present on single throw models. Consequently, some holes will be unnecessary for single throw models. Product code structure Typical product code T92S 11 D 2 2 -24 Type T92 Printed circuit board / panel mount power relay T92 Enclosure P Dust protected plastic case S Wash-tight, tape sealed, plastic case (Mounting and termination code 1) Top sealed, not wash-tight, not tape sealed on bottom (Mounting and termination codes 2, 3 & 4) Contact arrangement 7 2 form A (2 NO) 11 2 form C (2 CO) Coil Input A AC voltage, 60Hz or 50/60 Hz (consult coil versions table) D DC voltage Mounting and termination 1 Printed circuit board mount; printed circuit board terminals. 2 Panel mount via flanged cover; .250” (6.35mm) x .032” (.81mm) QC terminal 3 Panel mount via flanged cover; .187” (4.75mm) x .032” (.81mm) QC terminals for coil and .250” (6.35mm) for contacts 4 Panel mount via flanged cover, .187” (4.75mm) x .020” (.51mm) QC terminals for coil and .250” (6.35mm) for contacts. 5 Panel mount via flanged cover, M4 screws w/ captive pressure plates. Requires Enclosure P and Contact arrangement 7. Contact material 2 AgCdO 4 AgSnOInO Coil voltage Coil code: please refer to coil versions table 11-2012, Rev. 1112 www.te.com © 2012 Tyco Electronics Corporation, a TE Connectivity Ltd. company. Catalog and product specification according to IEC 61810-1 and to be used only together with the ‘Definitions’ section. Catalog and product data is subject to the terms of the disclaimer and all chapters of the ‘Definitions’ section, available at http://relays.te.com/definitions Catalog product data, ‘Definitions’ section, application notes and all specifications are subject to change. 3 General Purpose High Power PCB Relays Potter & Brumfield T92 Series Two-pole 30A PCB or Panel Mount Relay (Continued) 4 Product Code Enclosure Contacts Coil Mounting Contact Material Coil Part Number T92P7A22-24 T92P7A22-120 T92P7A22-240 T92P7A22-277 T92P7A24-240 T92P7A52-120 T92P7A52-240 T92P7D12-12 T92P7D12-24 T92P7D22-12 T92P7D22-24 T92P7D22-48 T92P7D24-12 T92P7D24-24 T92P7D42-24 T92P7D52-12 T92P7D52-24 T92P11A12-120 T92P11A22-12 T92P11A22-24 T92P11A22-120 T92P11A22-240 T92P11A22-277 T92P11A24-240 T92P11A42-120 T92P11D12-12 T92P11D22-12 T92P11D22-24 T92P11D24-12 T92P11D24-24 T92S7A12-24 T92S7A12-120 T92S7A12-240 T92S7A22-24 T92S7A22-120 T92S7A22-240 T92S7D12-12 T92S7D12-24 T92S7D12-48 T92S7D12-110 T92S7D14-24 T92S7D22-12 T92S7D22-18 T92S7D22-24 T92S7D22-110 T92S11A12-24 T92S11A12-120 T92S11A12-240 T92S11A22-12 T92S11A22-24 T92S11A22-120 T92S11A22-240 T92S11D12-12 T92S11D12-24 T92S11D12-48 T92S11D12-110 T92S11D22-12 T92S11D22-24 Plastic dust cover 2 form A, 2 NO AC Panel mount + quick connect AgCdO Panel mount + screw terminals AgSnOInO AgCdO 24 VAC 120 VAC 240 VAC 277 VAC 240 VAC 120 VAC 240 VAC 12 VDC 24 VDC 12VDC 24 VDC 48 VDC 12VDC 24 VDC 6-1393211-0 5-1393211-7 6-1393211-2 6-1393211-3 3-1423008-3 1423008-8 1-1423008-2 6-1393211-5 6-1393211-6 6-1393211-9 7-1393211-1 7-1393211-2 2-1423008-2 1423008-9 7-1393211-5 1-1423008-0 1423967-1 3-1393211-8 3-1393211-9 4-1393211-3 4-1393211-0 4-1393211-4 4-1393211-6 3-1423008-7 4-1393211-8 5-1393211-0 5-1393211-3 5-1393211-4 3-1423008-5 3-1423008-6 9-1393211-8 9-1393211-7 9-1393211-9 1393212-4 1393212-2 1393212-5 1393212-8 1-1393212-0 1-1393212-1 1393212-7 1-1423008-8 1-1393212-4 1-1393212-5 1-1393212-7 1-1393212-3 8-1393211-1 8-1393211-0 8-1393211-2 8-1393211-3 8-1393211-6 8-1393211-4 8-1393211-7 8-1393211-9 9-1393211-0 9-1393211-1 8-1393211-8 9-1393211-3 9-1393211-4 DC PCB terminals Panel mount + quick connect AgSnOInO AgCdO Panel mount + screw terminals 2 form C, 2 CO AC PCB terminals Panel mount + quick connect AgSnOInO AgCdO DC PCB terminals Panel mount + quick connect AgSnOInO Wash tight 2 form A, 2 NO AC Top sealed DC Top sealed Top sealed 11-2012, Rev. 1112 www.te.com © 2012 Tyco Electronics Corporation, a TE Connectivity Ltd. company. PCB terminals Panel mount + quick connect 2 form C, 2 CO AC Top sealed Wash tight AgCdO Panel mount + quick connect Wash tight Wash tight PCB terminals AgSnOInO AgCdO PCB terminals Panel mount + quick connect DC PCB terminals Panel mount + quick connect Catalog and product specification according to IEC 61810-1 and to be used only together with the ‘Definitions’ section. Catalog and product data is subject to the terms of the disclaimer and all chapters of the ‘Definitions’ section, available at http://relays.te.com/definitions 12 VDC 24 VDC 120 VAC 12 VAC 24 VAC 120 VAC 240 VAC 277 VAC 240 VAC 120VAC 12 VDC 24 VDC 12 VDC 24 VDC 24 VAC 120 VAC 240 VAC 24 VAC 120 VAC 240 VAC 12 VDC 24 VDC 48 VDC 110 VDC 24 VDC 12 VDC 18 VDC 24 VDC 110 VDC 24 VAC 120 VAC 240 VAC 12 VAC 24 VAC 120 VAC 240 VAC 12 VDC 24 VDC 48 VDC 110 VDC 12 VDC 24 VDC Catalog product data, ‘Definitions’ section, application notes and all specifications are subject to change.