MA-COM CAP200HJAFC

CAP200 Series Contactor With 1 Form A (SPST-NO)
Contacts Rated up to 500 Amps, 12-900VDC
Product Facts
■ Designed to be the smallest,
lightest weight, lowest cost
sealed contactor in the industry
with its current rating.
■ Built-in coil economizer – only
1.7W hold power @ 12VDC and
it limits back EMF to 0V.
(models requiring extenal
economizer also available).
■ Optional auxiliary contact for
easy monitoring of power
contact postion.
■ Hermetically sealed –
intrinsically safe, operates in
explosive/harsh environments
with no oxidation or
contamination of coils or
contacts, including long periods
of non-operation.
■ Versatile coil and power
connections.
■ UL Recognized for the U.S. and
Canada (File E208033).
■ CE marked for EC applications.
■ AIAG QS9000 designed, built
and approved
For factory-direct application assistance, dial
800-253-4560, ext. 2053, or 805-220-2053.
Performance Data
Parameter
Units Value for CAP200 Series
Contact Arrangement, power contacts
1 Form A (SPST-NO)
Rated Operating Voltage
VDC 12 - 900
Continuous (Carry) Current, Typical
A
500 @ 85°C, 400 mcm conductors
Consult Factory for required conductors for higher currents
Make/Break Current at Various Voltages 1/ A
See next page
Break Current at 320VDC 1/
A
2,000, 1 cycle 3/
Contact Resistance, Typ. (@200A)
mohms 0.2
Load Life
Cycles See next page
Mechanical Life
Cycles 1 million
Contact Arrangement, auxiliary contacts
1 Form A (SPST-NO)
Aux. Contact Current, Max.
A
2A @ 30VDC / 3A @ 125VAC
Aux. Contact Current, Min.
mA
100mA @ 8V
Aux. Contact Resistance, Max.
ohms [email protected] 30VDC / .150 @ 125VAC
Dielectric Withstanding Voltage
Vrms 2,200 @ sea level
Insulation Resistance @ 500VDC
megohms 100 2/
Shock, 11ms 1/2 sine, peak, operating
G
20
Vibration, sine, 80-2000Hz., peak
G
20
Operating Temperature
°C
-40 to +85
Weight, Nominal
lb.(kg) .95 (.43)
1/
Main power contacts
50 at end of life
3/
Does not meet dielectric & IR after test, 1700 amp for unit with Aux. Contacts
4/
Use with AMP LOUVERTAC 5-192013-9. Consult factory for threaded mount socket.
2/
© 2004 by Tyco Electronics Corporation. All Rights Reserved.
KILOVAC, AMP, LOUVERTAC and TYCO are trademarks.
Other products and company names mentioned herein may be trademarks of their
respective owners.
Coil Operating Voltage (valid over temperature range)
Voltage (will operate)
9-36VDC
32-95VDC 48-95VDC
Voltage (Max.)
36VDC
95VDC
95VDC
Pickup (close) Voltage Max.
9VDC
32VDC
48VDC
Hold Voltage (Min.)
7.5VDC
22VDC
34VDC
Dropout (open) Voltage (Min.)
6VDC
18VDC
27VDC
Inrush Current (Max.)
3.8A
1.3A
0.7A
Holding Current (Avg.)
[email protected], [email protected] [email protected] [email protected]
Inrush Time (Max.)
130ms
130ms
130ms
Part Numbering System
Typical Part Number
CAP200 A A A N A
Series:
CAP200 = 500 Amp, 12-900VDC Contactor
Contact Form:
A = Normally Open
H = Normally Open with Aux. Contacts
Coil Voltage:
A = 9-36VDC (1 = requires external coil economizer)
D = 32-95VDC (2 = requires external coil economizer)
J = 48-95VDC (3 = requires external coil economizer)
Coil Wire Length:
A = 15.3 in (390 mm)
B = 6.0 in (152 mm)
Coil Terminal Connector:
N = None
E = 9-pin subminiature “D” plug mounted on contactor housing
F = 9-pin subminiature “D” plug mounted on 15.3 in (390 mm) flying leads.
X = Special configuration (consult factory)
Mounting & Power Terminals:
A = Bottom Mount & Male 10mm x 8 Terminals
C = Plug-in Terminals 4/
1
Catalog 1654770
Revised 6-04
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
500 Amp, 12-900VDC Contactor with
1 Form A (SPST-NO) Contacts
CAP200 Series
(Continued)
Outline Dimensions
1.05 ± .01
(26.67 ± .26)
2.29 ± .02 DIA
(58.19 ± .51)
M8 x 1.25 POWER TERMINALS
(HARDWARE SUPPLIED):
2 X M8 WASHER, STAINLESS
2 X M8 LOCKWASHER – SPLIT RING, STAINLESS
2 X M8 x 1.25 NUT, STAINLESS
TORQUE 80 TO 100 IN-LB (8.8 TO 11 NM)
A1 "+" POSITIVE TERMINAL
A2 "–" NEGATIVE TERMINAL
.225 ± .01DIA
(5.72 ± .26)
MOUNTING HARDWARE (NOT SUPPLIED):
2 X M5 BOLT
2 X M5 LOCKWASHER
2 X M5 NARROW WASHER
TORQUE 15 TO 30 IN-LB (1.7 TO 3.3 NM)
1.65 ± .01
(42.0 ± .26)
2.688 ± .01
(68.28 ± .26)
AUXILIARY CONTACT LEADS
WHITE = AUXILIARY CONTACT
(WHEN ORDERED)
BLACK = – COIL
RED = + COIL
COIL LEADS
SEE COIL WIRE
LENGTH IN P/N
2.20 ± .025
(55.81 ± .63)
2.85 ± .025
(72.3 ± .63)
STAINLESS
2.04 ± .02 DIA
(51.94 ± .51)
.55 ± .025
(14.04 ± .63)
2.05 ± .02
(52 ± .51)
2.58 ± .02
(65.6 ± .51)
3.17 ± .01
(80.48 ± .26)
Estimated Make & Break Power Switching Ratings
Electrical Load Life Ratings for Typical Applications
Continuous Current Carry Region 200A Non-continuous Current Carry Region
100,000
Make/Break Life Capacitive & Resistive Loads at 320VDC (1) (2)
28 VDC
C
VD
DC
VDC
0V
270
600
180
C
VD
VDC
120
400
VDC
100
@90% capacitive pre-charge (make only) see chart below
Cycles
50,000
@80% capacitive pre-charge (make only) see chart below
Cycles
50
@200A make/break (2 consecutive, reverse polarity) (1)
Cycles
12
2,000A (break only) (1)
Cycles
1*
(1) Resistive load includes inductance L = 25µH. Load @ 2500A tested @ 200µH.
(2) Life based on projected Weibull Life with 95% teliability.
* Does not meet dielectric and IR after test.
900
Estimated Life (Cycles)
10,000
1,000
.5 ± .01
(12.6 ± .26)
700
CAP200 CAPACITIVE MAKE TEST CURVES
650
1
Amps
10
600
80% Minimum
Pre Charge
550
500
1
10
100
1,000
10,000
NOTES:
Load Current (Amps)
1) FOR RESISTIVE LOADS WITH 300µH MAXIMUM INDUCTANCE.
2) ESTIMATES BASED ON EXTRAPOLATED DATA. USER IS ENCOURAGED TO VERIFY RATING IN ACTUAL APPLICATION.
3) END OF LIFE WHEN DIELECTRIC STRENGTH BETWEEN TERMINALS FALLS BELOW 50MEGOHMS @ 500VDC.
4) THE MAXIMUM CONTACT MAKE AND BREAK POWER IS ESTIMATED AT 208KW.
BREAK ONLY ABOVE 208KW TO AVOILD CONTACT WELDING.
450
90% Nominal
Pre Charge
400
350
300
250
200
150
100
50
0
0.0
0.5
1.0
1.5
mS
For factory-direct application assistance, dial
800-253-4560, ext. 2053, or 805-220-2053.
1654770 – 2.5M – KRG – FP – 6-04
Printed in U.S.A.
2
www.tycoelectronics.com
2.0
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967