EMC/EMI Products EMC/EMI Chokes RB Series Current-compensated Chokes I I I I Rated currents from 16 to 50 A Up to 600 VAC or 1000 VDC 2- and 3-wire configurations Horizontal and vertical PCB mounting types I Ruggedized saturation and thermal behavior I Open construction for forced and convection cooling I Straightforward pin-out for easy PCB design Typical electrical schematic Technical specifications Maximum continuous operating voltage: Operating frequency: Rated currents: High potential test voltage winding-to-winding @ 25°C: Temperature range (operation and storage): Flammability corresponding to: Cooling: MTBF @ 40°C / 230 V (Mil-HB-217F): RB common-mode chokes are mainly used to filter EMI noise on AC power lines up to Approvals 600 VAC / 1000 VDC DC to 400 Hz 16 to 50 A @ 60°C max. convection cooling 2500 VAC, 60 sec, guaranteed, 2 sec factory test -40°C to +125°C (40/125/21) UL 94V-0 convection / forced cooling > 5,000,000 hours L1 L1' L2 L2' L3 L3' Features and benefits Typical applications I Cost-effective PCB designs for up to I AC and DC filtering for midsize 80 A with forced cooling * power range drives, photovoltaic inverters, 600 VAC but they are as well applicable in DC I Compact size and light weight fast chargers, charging stations, UPS and power lines of photovoltaic installations or I Low magnetic leakage flux switch mode power supplies similar applications up to 1000 VDC. I Excellent winding insulation EMI noise of electronic equipment can go to I Standardized foot print the power lines and disturb the proper func- I Broad range of inductance ratings tion of other devices like TV sets or radios. I Custom-specific versions on request rates of controllers needs to be filtered. RB common-mode chokes are used to suppress EMI noise in PCB integrated filter designs with line bypass capacitors or in combination with single phase filters for extra low leakage filter designs. or improved immunity against grid disturbances I Electronic devices, automation I Converters Thus noise generated by the equipment from switched power electronics or by high slew I Filter with low leakage current noise * See Application Note for forced cooling EMC/EMI Products > RB Series RB Series Selection table *forced cooling 3m/s nominal current @60˚ C [A] 25 39 53 80 Inductance L @25˚C Resistance R @25˚C Choke Ø Pin Length Pin Weight RB6122-16-1M0 RB6122-25-0M6 RB6122-36-0M5 RB6122-50-0M3 convection cooling nominal current @60˚ C [A] 16 25 36 50 [mH/path] 1.00 0.64 0.45 0.25 [mΩ/path] 4.8 2.7 1.5 0.9 [size] 1 1 2 2 D [mm] 2.0 ± 0.1 2.4 ± 0.1 2.2 ± 0.1 2.5 ± 0.1 L [mm] 4.5 ± 0.5 4.5 ± 0.5 4.5 ± 0.5 5.0 ± 0.5 [g] 130 135 180 172 RB6522-16-1M0 RB6522-25-0M6 RB6522-36-0M5 RB6522-50-0M3 RB8522-16-3M0 RB8522-25-2M0 RB8522-36-1M5 RB8522-50-0M8 16 25 36 50 16 25 36 50 25 39 53 80 25 39 58 83 1.00 0.64 0.45 0.25 3.00 2.00 1.50 0.75 4.6 2.6 1.5 0.9 8.4 4.2 3.0 1.7 3 3 4 4 4 5 6 6 2.0 ± 0.1 2.4 ± 0.1 2.2 ± 0.1 2.5 ± 0.1 2.0 ± 0.1 2.6 ± 0.1 2.2 ± 0.1 2.5 ± 0.1 4.5 ± 0.5 4.5 ± 0.5 4.5 ± 0.5 5.0 ± 0.5 4.5 ± 0.5 5.0 ± 0.5 4.5 ± 0.5 5.0 ± 0.5 132 126 180 175 172 268 440 430 RB6132-16-0M8 RB6132-25-0M5 RB6132-36-0M4 RB6132-50-0M2 16 25 36 50 26.5 41 60 81 0.80 0.47 0.42 0.18 4.6 2.4 1.4 0.9 7 7 8 8 2.0 ± 0.1 2.5 ± 0.1 2.2 ± 0.1 2.5 ± 0.1 4.5 ± 0.5 5.0 ± 0.5 4.5 ± 0.5 5.0 ± 0.5 162 175 278 264 RB6532-16-0M8 RB6532-25-0M5 RB6532-36-0M4 RB6532-50-0M2 RB8532-16-1M3 RB8532-25-0M9 RB8532-36-0M8 RB8532-50-0M3 16 25 36 50 16 25 36 50 26.5 41 60 81 27 41 58 82 0.80 0.47 0.42 0.18 1.30 0.94 0.83 0.33 4.7 2.4 1.5 0.8 5.7 3.0 2.3 1.2 9 9 10 10 9 11 12 12 2.0 ± 0.1 2.5 ± 0.1 2.2 ± 0.1 2.5 ± 0.1 2.0 ± 0.1 2.6 ± 0.1 2.2 ± 0.1 2.5 ± 0.1 4.5 ± 0.5 5.0 ± 0.5 4.5 ± 0.5 5.0 ± 0.5 4.5 ± 0.5 5.0 ± 0.5 4.5 ± 0.5 5.0 ± 0.5 165 180 280 268 176 282 478 442 Test conditions: Measuring frequency: 1kHz; 500μA > 0.16mH < 1.6mH; 50μA > 1.6mH < 160mH Inductance tolerance: +50%, – 30% Resistance tolerance: max. ±15% @ 25°C; < 20mΩ 1 A Electrical characteristics @ 25°C: ±2°C * typical current for forced cooling with 3m/s. Due to the possible turbulences and degradation of the air stream within an equipment please consider thermal validation. Order Code: RB xxxx-xx-xmx Inductance value (e.g. 9M6 = 9.6 mH) Nominal input current [A] (convection cooling) Terminal type ( 2 for PCB pin) 2 = 2-wire choke 3 = 3-wire choke 1 = Horizonzal 5 = Vertical 8 = high inductance series 6 = low inductance series Schaffner standard ring-core choke series RB Examples: RB8532-16-1M3: Vertical 3-wire high inductance choke with PCB pins, for 16 A, with 1.3 mH RB6122-50-0M3: Horizontal 2-wire low inductance choke with PCB pins, for 50 A, with 0.3 mH EMC/EMI Products > RB Series 1-phase / DC chokes Size 1 (RB6122) Size 2 (RB6122) Dimensions (mm) L2' L1 L1' L1' L2 L2' L2 L1 D 2 (mm) 3 L2' L1' © SCHAFFNER EMV AG B L2 L1 9.76 40.24 L2' L1' é 2X3.48.5 (50) © SCHAFFNER EMV AG http://www.schaffner.com 5.08 0.20 L1screw ' M4 For self tapping L1 è Dimensions ä (mm) 2x0.45 mH http://www.schaffner.com Size 4 (RB6522/RB8522) 4 é 43.4 Dimensions diagram A ä 1 è circuit D Size 3 (RB6522) L 17.78 35.56 0.30 é L ééé For self tapping screw M4 screw M4 For self tapping Dimensions (mm) For self tapping screw M4 L1 5.08 0.20 L2 25.4 0.30 L2 30.48 0.30 L2 ' 35.56 0.30 C D courant nominal Nennspannung rate voltage max. tension nominal operating frequency fréquence de service Operational leakage current courant de fuite en fonction D E 4 Size 5 (RB8522) Unterbruch des nullleiters Berechnung mit C-Tol. DC-Widerstand 1 avec l'interruption du conducteur neutre Calculation with C-tol. Calculation avec C-tol. ä circuit diagram A Vergussmasse Tol. 1.5 @ 25 °C max. 2 X 7 3 4 Zulaessige Betriebstemp. temperature range 45.9 38.1 `0.30 19.05 1 B - CSA/C -US Type 20.32 `0.30 40 / 125 RB6522-36-0M5 L1 50002499 12.01.2012 ind revision A Part-NO. 811874 F DSH 2Xn3.4 x8.5 date For selfplot tapping screw M4 L1 B 811874 page 1 von 1 L2 B 35.56 `0.30 L2 ' Nennstrom °C bei umgebungstemp. D Ableitstrom im Betrieb mA 40.64 `0.40 L +50% -30% C±20% R±10% courant nominal à une température ambiante max. tension nominal D operating frequency fréquence de service Operational leakage current courant de fuite en fonction 250 50 A 60 °C 400 D Zusatzangaben additional information informations supplementaires Vergussmasse potting compound (%) matière de moulage VAC Hz VDE E Zusätzliche Angaben: DC-resistance Additional remarks: Remarques additionals: DC-résistance Tol. (%) +15 @ 25 °C max. 2 X 1.7 m0hm g Zusatzangaben additional information informations supplementaires Vergussmasse potting compound matière de moulage Weight Poids Gewicht pruefzeichen E D D Hz Spannung P-E /Frequenz Inom. mA Calculation with C-tol. Calculation avec C-tol. Berechnung mit C-Tol. Gewicht Weight Poids 268 Tol. maximaler Ableitstrom Max leakage current courant maximale de fuite Spannung P-E /Frequenz Hz pruefzeichen with interruption of approvals avec l'interruption du homologations VAC Hz Unterbruch des nullleiters (%) conducteur neutre the neutral conductor UL 1283 mA CSA/C -US C22.2 NO.8 CSA C 22.2 NO.8 UL VL 1283 ENEC IEC/EN 60939 Imax. mA Berechnung mit C-Tol. Calculation with C-tol. Calculation avec C-tol. m0hm DC-Widerstand L V.50/60Hz max. Tol. C Max. 80 charaté ristiques rate voltage Hz Betriebsfrequenz Hz data Lrated current at an ambient temp. Nennspannung equenz Tolérances en général General tolerances Max. 68 Daten ( single phase ) A .50/60Hz 4.2 name date fiona.chen 20.01.2011 ds approved 12.01.2012 Ice.li doc.approved 12.01.2012 Ice.li RB6522-36-0M5 C R±10% Allgemeine Toleranzen equenz fiche technique Type 30.48 `0.30 C 450 name 5.08 `0.20 25.4 `0.30 60 scale drawn Fiona ISO2768-m/EN22768-m pour mesure sans tolérance 25.4 `0.30 30.48 L2 `0.30 25 L2' E 8 date sheet `0.20 5.08 projection L1' VDE ENEC IEC/EN 60939 7 for dimensions without tolerance 14.76 45.24 date B L2 UL VL 1283 6 Schaffner EMC Shanghai China C 22.2 NO.8 10.16)`0.20 ( single phase Copyright by © SCHAFFNER EMV AG http://www.schaffner.com B 4 A °C B 2Xn3.4x8.5 3 tapping L1 ' For self screw M4 Datenblatt CSA g homologations Remarques additionals: Fuer masse ohne Toleranz / 21 2x0.75 mH 811874 2 L1 125 + (IEC/CEI 60068-1) °C bis/to/a classe d'essais climatique 40 approvals UL 1283 C22.2 NO.8 180 Poids Zus ätzliche Angaben: Dimensions (mm) Additional 5 remarks: +15 gamme de température Weight pruefzeichen m0hm 8 (%) matiè re de moulage potting compound Size 6 (RB8522) Gewicht © SCHAFFNERclimatic EMVtest AGclass F klimatische pruefklasse http://www.schaffner.com RB8522 only single-wire RM 20.32 mm Hz mA 37.16 P -> P tension d'essais 2sec contrÔle final 100% 10.16 `0.20 Factory test: 3.0kv / 50Hz é Wiederholung mit 80% repetition with max.80% répétition avec max. 80% Guaranteed: 3.0kv / 50Hz 60sec 5.08des `valeurs 0.20 der angegebenen Werte of the specified values spécifiques L1' L2' 100% final test 16.84 test voltage pruefspannung 100% Schlusskontr. VAC D Spannung P-E /Frequenz VAC Hz Imax. mA (%) DC-resistance 2 5 Dimensions (mm) 6 DC-résistance L Hz 450 è Tol. Max leakage current courant maximale de fuite with interruption of the neutral conductor °C Inom. Calculation avec C-tol. Calculation with C-tol. maximaler Ableitstrom A 60 Spannung P-E /Frequenz Tol. (%) Berechnung mit C-Tol. 36 V.50/60Hz 250 max. Betriebsfrequenz Ableitstrom im Betrieb à une température ambiante at an ambient temp. R±10% Max. 58 charatéristiques C±20% -30% 20.32 data rated current L bei umgebungstemp. +50% 50.5 Daten ( single phase ) Nennstrom L Tolérances en général General tolerances 40.64 `0.40 Allgemeine Toleranzen CSA/C -US approvals UL 1283 C22.2 NO.8 Zusätzliche Angaben: Additional remarks: Remarques additionals: CSA 430 g homologations C 22.2 NO.8 UL VL 1283 ENEC IEC/EN 60939 VDE E EMC/EMI Products > RB Series 3-phase chokes Size 8 (RB6132) D Dimensions 5 4 (mm) 6 7 44.32 A 55 L1 811891 DSH A °C Nennspannung rate voltage tension nominal Betriebsfrequenz operating frequency fréquence de service Ableitstrom im Betrieb equenz max. D Operational leakage current 600 V.50/60Hz 400 max. courant de fuite en fonction °C Tol. Spannung P-P /Frequenz mA maximaler Ableitstrom Gewicht Unterbruch von 2 Phasen requenz Hz courant maximale de fuite Poids 2 phases circuit (%) ouvert defecteux approvals homologations Calculation with C-tol. Calculation avec C-tol. UL 1283 CSA C 22.2 NO.8 UL VL 1283 ENEC IEC/EN 60939 C22.2 NO.8 Tol. DC-resistance DC-résistance @ 25 °C 1Dimensions CSA/C -US E DC-Widerstand (mm) VDE 4 max. X 3 Additional remarks: 5.68 Remarques additionals: 46.32 L2' L1' repetition withphase max.80% ) ( multi 0sec Zulaessige Copyright Betriebstemp.by of the specified values projection temperature range © / 21 50.8 `0.40 SCHAFFNER EMV AG L1 http://www.schaffner.com climatic test class klimatische pruefklasse 58 °C F B 50002499 12.01.2012 Schaffner EMC Shanghai China 1 B 4 Fiona date ind revision 25.4 ) des valeurs spécifiques scale gamme de température date name Type RB6532-50-0M2 L2 L1 L2 3 plot date °C bis/to/a + 125 °C F page 1 4 50002499 date ind revision B UL VL 1283 max. 76 54.44 1.44 `0.20 for dimensions without L1' L2' toleranceL3' E A fiche technique scale fiona.chen 23.02.2011 ds approved 12.01.2012 Ice.li doc.approved 12.01.2012 Ice.li RB6532-50-0M2 2X n3.4811900 x8.5 Part-NO. F For self tapping screw M4 DSH 811900 L3 L2 L1 Type name date drawn name VDE date sheet projection Fiona ENEC IEC/EN 60939 pour mesure sans tolérance phase ) 5.08 `0.20 25.4 `0.30 von plot date page B 1 von 1 B 30.48 `0.30 50.8 `0.40 55.88 `0.40 40.64 `0.40 45.72 `0.40 62 L3 12.01.2012 Schaffner EMC Shanghai China B 811900 811898 B g 268 homologations CSA C 22.2 NO.8 Copyright by © SCHAFFNER EMV AG http://www.schaffner.com (IEC/CEI 60068-1) L2 ' L3 fiche60sec technique 40 ( multi Datenblatt 811898 DSH approvals Fuer masse ohne Toleranz RB6532-25-0M5 L1 ' / 125 / 21 40 For self tapping srew M4 2 Poids Zusätzliche Angaben: Additional remarks: Remarques additionals: Guaranteed: 3.0kv / 50Hz - matière de moulage Weight CSA/C -US Dimensions (mm) ISO2768-m/EN22768-m 2sec Factory test: 3.0kv / 50Hz classe d'essais climatique fiona.chen 20.01.2011 Part-NO. ds approved 12.01.2012 Ice.li 2Xn 3.4x8.5 doc.approved 12.01.2012 Ice.li drawn name Type 20.32 `0.30 E +15 3x0.33 mH répétition avec max. 80%sheet date Datenblatt Wiederholung mit 80% der angegebenen Werte 2sec potting compound Gewicht UL 1283 C22.2 NO.8 m0hm 0.8 informations supplementaires Vergussmasse pruefzeichen (%) pruefspannung test voltage 0.20 tension d'essais 5.08 ` -> P Fuer masse ohne Toleranz for dimensions without tolerance érance pour mesure sansPtol 100% Schlusskontr. 100% final test contrÔle L3' final 100% A g mA Imax. 3 2 circuit diagram Zusätzliche Angaben: m0hm additional information Size 12 (RB8532) mA Spannung P-E /Frequenz VAC 180 Hz Tol. Max leakage current Weight 2 phases open circuit pruefzeichen Berechnung mit C-Tol. Zusatzangaben Hz Size 11 (RB8532) D D D Hz voltage Spannungsunsymmetrie tension non symétric (%) Zusatzangaben non symmetrical additional information informations supplementairesVAC (IEC 1000-2-4) (IEC 1000-2-4) (IEC 1000-2-4) `3 Ityp. BerechnungVergussmasse mit C-Tol. Calculation with C-tol. compound Calculation avec C-tol. matière de moulage potting Hz B 60 à une température ambiante L A 50 courant nominal Max. 70 charaté ristiques at an ambient temp. D 125 B C R±10% 27.94 data L rated current C±20% -30% 55.88 `0.40 ) bei umgebungstemp. L +50% Tolérances en général General tolerances Nennstrom Hz + 55.88 `0.40 63 Daten ( mA 50.8 `0.40 L3' Max. 58 Allgemeine Toleranzen A 2.4 C R±10% 4 811893 25.4 `0.30 C 400 2XDSH n3.4x8.5 30.48 `0.30 L3 .50/60Hz A L3 L2 L1 For self tapping screw M4 20.32 `0.30 60 40.64 `0.40 25 L3' L2' L1' 5.08 `0.20 L2 ' L3 L2 é 53.94 B B L2 L1 62 © SCHAFFNER EMV AG http://www.schaffner.com 1.94 `0.20 5 Dimensions ä (mm) tapping L1 ' screw M4 For self 24.13 3x0.18 mH 8 © SCHAFFNER EMV AG 2xn3.4x8.5 http://www.schaffner.com 48.26 `0.40 L3' L1' L2' è é Size 10 (RB6532) 58 3.68 `0.20 1 3 2 4 ä circuit diagram D Size 9 (RB6532/RB8532) L è For self tapping screw M4 L ééé 58 é For self tapping screw M4 L2' L1' L1 L2 L2' L1' L3' L3 L1 L3' L2 L3 Dimensions (mm) 50.8 `0.40 (mm) Dimensions 25.4 Size 7 (RB6132) 63 L3' C A 60 °C 400 Hz quenz Hz mA equenz 3 Hz mA data Nennstrom rated current E Nennspannung rate voltage Betriebsfrequenz operating frequency Ableitstrom im Betrieb Operational leakage current Spannungsunsymmetrie (IEC 1000-2-4) Berechnung mit C-Tol. Vergussmasse maximaler Ableitstrom Gewicht Unterbruch von 2 Phasen non symmetrical voltage (IEC 1000-2-4) pruefzeichen Berechnung mit C-Tol. DC-Widerstand m0hm L at an ambient temp. CSA/C -US Calculation with C-tol. potting compound Max leakage current charaté ristiques courant nominal +50% -30% max. tension nominal fréquence de service D courant de fuite en fonction tension non symétric (IEC 1000-2-4) Calculation avec C-tol. matière courant maximale de fuite R±10% `3 +15 50 A 60 °C L V.50/60Hz 400 VAC Hz Ityp. mA VDE max. 3 1.2 m0hm additional information informations supplementaires Vergussmasse potting compound matière de moulage Weight pruefzeichen CSA/C -US C22.2 NO.8 E CSA C 22.2 NO.8 442 Poids approvals UL 1283 mA X Zusatzangaben Gewicht Spannung P-E /Frequenz VAC 282 Hz g Imax. D D Hz Spannung P-P /Frequenz (%) de moulage Tol. (%) tension d'essais 600 max. Tol. Poids 2 phases openWeight circuit 2 phases circuit (%) ouvert defecteux approvals homologations Calculation with C-tol. Calculation avec C-tol. UL 1283 CSA C 22.2 NO.8 UL VL 1283 ENEC IEC/EN 60939 C22.2 NO.8 Tol. DC-resistance DC-résistance @ 25 °C test voltage C±20% à une température ambiante Zusätzliche Angaben: Additional remarks: Remarques additionals: pruefspannung L Tolérances en général Max. 82 Daten ( multi phase ) bei umgebungstemp. D 50/60Hz General tolerances Max. 70 R±10% 25 C Allgemeine Toleranzen ENEC IEC/EN 60939 VDE Zusätzliche Angaben: Additional remarks: Remarques additionals: Fuer masse ohne Toleranz for dimensions without tolerance g homologations UL VL 1283 pour mesure sans tolérance ISO2768-m/EN22768-m E EMC/EMI Products > RB Series Typical choke attenuation/resonance frequency characteristics Per CISPR 17; 50Ω/50Ω asym RB6122, RB6522 RB8522 16A 16A 50A 50A 4 5 10 6 10 7 10 10 4 5 10 Hz RB6132, RB6532 10 7 6 10 Hz 16A 50A 4 10 RB8532 16A 5 10 6 10 50A 6 10 7 10 10 4 5 10 Hz 10 7 10 Hz Typical saturation characteristics Inductance (typical value in %) vs. nominal current (A DC) 120% 50 A Ind 120% 36 A Ind 25 A Ind Ind 16 A 120% 120% RB8532 100% 100% RB6132/ RB6532 RB6132/ RB6532 80% 80% 60% 60% 40% 40% RB6122/ RB6522 20% RB8522 0% 0 16 32 48 64 RB6132/ RB6532 RB8522 80% RB6122/ RB6522 60% 100% RB6132/ RB6532 RB8522 80% RB8532 RB8532 60% RB6122/ RB6522 40% 40% RB6122/ RB6522 RB8522 20% 20% RB8532 20% 0% 0% 80 A 100% 0 25 50 75 100A 0% 0 36 72 108 144A Your local partner: To find your local partner within Schaffner’s global network, please go to www.schaffner.com 0 50 100 150 200A January 2012 Headquarters and global innovation and development center Schaffner Group Nordstrasse 11 4542 Luterbach Switzerland T +41 32 681 66 26 F +41 32 681 66 30 [email protected] www.schaffner.com Sales and application centers China Schaffner EMC Ltd. 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Box 14 Lamphun 51000 T +66 53 58 11 04 F +66 53 58 10 19 [email protected] UK Schaffner Ltd. 5 Ashville Way Molly Millars Lane Wokingham Berkshire RG41 2PL T +44 118 9770070 F +44 118 9792969 [email protected] www.schaffner.uk.com USA Schaffner EMC Inc. 52 Mayfield Avenue Edison, New Jersey 08837 T +1 732 225 9533 F +1 732 225 4789 [email protected] www.schaffner.com/us To find your local partner within Schaffner‘s global network, please go to www.schaffner.com February 2012 © 2012 Schaffner Group Specifications are subject to change without notice. The latest version of the data sheets can be obtained from the website. All trademarks recognized. Schaffner is an ISO-registered company. Its products are designed and manufactured under the strict quality and environmental requirements of the ISO 9001 and ISO 14001 standards. This document has been carefully checked. However, Schaffner does not assume any liability for errors or inaccuracies.