8 7 6 THIS DRAWING AND THE INFORMATION CONTAINED WITHIN IT ARE CONFIDENTIAL AND MAY NOT BE COPIED OR DISCLOSED WITHOUT THE WRITTEN PERMISSION OF LITTELFUSE. F 4 5 REVISIONS CHART 1: TE AMP MCP 2.8 CONTACT SYSTEM NOTES: 1. MATERIAL: HOUSING: PA66 GF30, BLACK, UL 94 V-0 COVER: PC, COLOR SEE CHART 3 CONFIGURATION SEAL: SILICON RUBBER, GREEN TPA: PA66, BLUE,UL94 V-0 2. OPERATING TEMPERATURE RANGE: -40 C TO +105 C. 3. MATES WITH TE AMP MCP 2.8 FEMALE TERMINAL, FLR CABLE FOLLOW ISO 6722 CLASS C AND DIN 72511, DETAIL SEE CHART 1 FOR ALLOWED TYPES. 4. 2.8mm BLADES (RATED FOR 40A MAXIMUM), TOTAL MAXIMUM CONTINUOUS CURRENT IS 135A. 5. TPAs AND METAL BRACKET TO BE PACKED ALONG WITH THE HOLDER SEPARATELY IN BULK. 6. OPTIONAL TETHER (890009470) TO BE INSTALLED WITH THE PIN ON COVER AND THE PIN ON BASE. 7. MOUNTING BRACKET (868-964) CAN BE SOLD SEPARATELY, SEE CHART 3 CONFIGURATION. 8. STRAIGHT BRACKET (868-964) CAN BE REPLACED WITH OPTIONAL 30° ANGLE BRACKET (868-068) IF NEEDED. 9. MOUNTING TORQUE 5.5~6.5 Nm, M6 BOLT & LOCK WASHER. 10. IF RELAY(S) IS (ARE) APPLIED, FOAM(S) (901-327) MUST BE FIXED ON THE RELEVANT PLACE(ES) IN COVER TO RETAIN THE RELAY(S). RELAY MUST BE INSERTED AT ASSIGNED LOCATION. REFER TO VIEW WITH RELAYS AND FOAMS ON PAGE 3. 11. INGRESS PROTECTION RATING: IP67. Wire Size range(mm2) FLR Insulation Diameter(mm) 0.36-0.5 0.5-1.0 1.0-2.5 1.2-1.4 1.4-2.1 2.2-3.0 ZONE Terminal P/N Strip Form Loose-piece 968882 968855 968857 1 2 3 968896 968875 968876 Single Wire seal Sealing Plug REV. DESCRIPTION DATE A EC #515015 INITIAL RELEASE 11/30/2015 B EC #515383 ADD NEW P/N WITH MOUNTING BRACKET 01/06/2016 C EC #515712 ADD PAGE 2,PAGE 3 03/30/2016 APPROVED 828904-1 828904-2 828922-1 828905-1 F CHART 2: HWB12 ACCESSORY NESESSARY IF RELAY APPLIED OPTIONAL PART TETHER P/N 890009470 REMARK SEE NOTE 6 30 ANGLE BRACKET 868-068 STRAIGHT BRACKET 868-964 EITHER,SEE CHART 3 CONFIGURATION FOAM 901-327 SEE NOTE 10 AND VIEW WITH RELAYS AND FOAMS ON PAGE 3 E E 69.8 REF. 69.6 REF. 2X 6.5 D D 83.2±0.5 43.6±0.5 11±0.5 49.5 REF. 67±0.5 83.2±0.5 STRAIGHT BRACKET (868-964), SEE NOTE 7 VIEW WITHOUT BRACKET VIEW WITH STRAIGHT BRACKET C C OPTIONAL TETHER (890009470), SEE NOTE 6 OPTIONAL 30 ANGLE BRACKET (868-068), SEE NOTE 8 39.4 9.25 6.9 19 14 30° 3 MAX. 9.9 2 47.7 REF. B 72.8 REF. 2x 6.25 B 11 THE LATCHING GEOMETRY OF BRACKET DIMENSIONS ARE SHOWN IN MILLIMETERS. DIMENSIONS AND TOLERANCES ARE DEFINED ACCORDING TO ANSI/ASME Y14.5-1994. ● CPK DENOTES PRODUCTS CRITICAL CHARACTERISTICS DENOTES CPK DIMENSIONS MINIMUM CPK VALUE DENOTES A CHARACTERISTIC THAT PROVIDES AN INDICATION OF PROCESS PERFORMANCE.PROCEDURE FOR MEASUREMENTAND TRACKINGTO BE DEFINED IN LITTELFUSE INSPECTION INSTRUCTIONS ST 67±0.5 65 REF. 83.2±0.5 DENOTES CP DIMENSIONS, -MINIMUM CP VALUE MUST BE WITHIN THE DIMENSIONAL LIMITATIONS SHOWN ON DRAWING AND INITIALLY LOCATED TO ALLOW FOR MAXIMUM TOOL LIFE CP TOLERANCES UNLESS OTHERWISE SPECIFIED (REF.ISO2768-M) CHART 3: CONFIGURATION DIMENSION - A HWB12 P/N CLEAR BLACK PDM33001ZXM x PDM33002ZXM x PDM33003ZXM x PDM33004ZXM x VIEW WITH TETHER AND 30 ANGLE BRACKET 8 7 6 COVER 5 4 3 REMARK UL94 V-2 UL94 V-0 UL94 V-2 UL94 V-0 STRAIGHT BRACKET (868-964) TOLERANCES - NAME UP TO 0.5 - 3 OVER UP TO OVER 3 - 6 0.1 0.1 0.2 DRAWN J. LI 10/29/2015 CHECKED E.JIN 03/30/2016 UP TO 30 - 120 0.3 OVER UP TO 120 - 400 ANGLE 0.5 1 - - - - - - A No.6 Xinghai Street,Suzhou Industry Park,China Phone +86 512 6761 3189 Fax +86 512 6761 1489 TITLE HARD WIRE BOX -12 SIZE C DO NOT SCALE DRAWING 2 OVER DATE THIRD ANGLE PROJECTION x x UP TO 6 - 30 DWG. NO. OL-PDM33000ZXM SCALE 1:1 SHEET 1 OF 3 1 REV. C 8 7 6 4 5 1 2 3 REVISIONS THIS DRAWING AND THE INFORMATION CONTAINED WITHIN IT ARE CONFIDENTIAL AND MAY NOT BE COPIED OR DISCLOSED WITHOUT THE WRITTEN PERMISSION OF LITTELFUSE. ZONE REV. DESCRIPTION DATE APPROVED SEE PAGE 1 F F 1 E E 6 2 7 3 D D 4 8 C C 5 B B DIMENSIONS ARE SHOWN IN MILLIMETERS. DIMENSIONS AND TOLERANCES ARE DEFINED ACCORDING TO ANSI/ASME Y14.5-1994. ● CPK DENOTES PRODUCTS CRITICAL CHARACTERISTICS DENOTES CPK DIMENSIONS MINIMUM CPK VALUE DENOTES A CHARACTERISTIC THAT PROVIDES AN INDICATION OF PROCESS PERFORMANCE.PROCEDURE FOR MEASUREMENTAND TRACKINGTO BE DEFINED IN LITTELFUSE INSPECTION INSTRUCTIONS ST DENOTES CP DIMENSIONS, -MINIMUM CP VALUE MUST BE WITHIN THE DIMENSIONAL LIMITATIONS SHOWN ON DRAWING AND INITIALLY LOCATED TO ALLOW FOR MAXIMUM TOOL LIFE CP A 8 7 6 5 # PART QT'Y 1 2 3 COVER SEAL YELLOW LATCH 1 1 2 4 BASE 1 5 6 7 8 TPA FOAM TETHER BRACKET 4 REMARK TWO COLOR: CLEAR AND BALCK TOLERANCES UNLESS OTHERWISE SPECIFIED (REF.ISO2768-M) DIMENSION - TOLERANCES - 3 0~3 APPLY 1 EA FOAM FOR EACH RELAY 1 OPTIONAL, P/N: 890009470 1 OPTIONAL, P/N: 868-964 3 NAME UP TO 0.5 - 3 OVER UP TO OVER 3 - 6 0.1 0.1 0.2 OVER UP TO 30 - 120 0.3 OVER UP TO 120 - 400 ANGLE 0.5 1 DATE DRAWN J. LI CHECKED - - - - - - - - A 10/29/2015 No.6 Xinghai Street,Suzhou Industry Park,China Phone +86 512 6761 3189 Fax +86 512 6761 1489 TITLE HARD WIRE BOX -12 THIRD ANGLE PROJECTION SIZE C DO NOT SCALE DRAWING 2 UP TO 6 - 30 DWG. NO. OL-PDM33000ZXM SCALE 1:2 SHEET 2 OF 3 1 REV. C 8 7 6 4 5 1 2 3 REVISIONS THIS DRAWING AND THE INFORMATION CONTAINED WITHIN IT ARE CONFIDENTIAL AND MAY NOT BE COPIED OR DISCLOSED WITHOUT THE WRITTEN PERMISSION OF LITTELFUSE. ZONE REV. DESCRIPTION DATE APPROVED SEE PAGE 1 ASSEMBLY STEPS(FOR CUSTOMER ASSEMBLY USE ONLY) STEP1: OPEN THE YELLOW LATCHES BY HAND, AND REMOVE THE COVER. F F STEP2: PUT CABLE THROUGH THE CABLE SEAL AND STRIP THE CABLE, CRIMP THE CABLE AND CABLE SEAL WITH TE 2.8mm TERMINAL. STEP3: INSERT THE CABLE WITH TERMINAL TO THE CABLE CAVITIES OF BASE UNTIL HEAR A CLICK SOUND, THEN SNAP THE TPAS TO THE BASE. STEP4: INSERT 6 MINI FUSES OR COMBINATION OF MINI FUSE, MCASE FUSE(NEED ADAPTER), MINI CIRCUIT BREAKER, AND RELAY. PASTE A FOAM(901-327) ON THE RELEVANT PLACE IN COVER FOR EACH RELAY(IF APPLIED). STEP5: ASSEMBLE THE COVER (SEAL SEATED BY LATCHES) WITH BASE AND SNAP THE YELLOW LATCHES. STEP6: OPTONAL: INSERT THE BRACKET TO THE UNIT. STEP 1 E STEP 4 STEP 5 SONG CHUAN 301 SERIES RELAY SONG CHUAN 303 SERIES RELAY E FOAM WITH ADHESIVE TAPE (901-327) FOAM AREAS IN COVER D D STEP 6 ALLOWED LOCATIONS FOR 4-PIN RELAY C C STEP 2 B ALLOWED LOCATIONS FOR 5-PIN RELAY STEP 3 VIEW WITH RELAYS AND FOAMS B DIMENSIONS ARE SHOWN IN MILLIMETERS. DIMENSIONS AND TOLERANCES ARE DEFINED ACCORDING TO ANSI/ASME Y14.5-1994. ● CPK DENOTES PRODUCTS CRITICAL CHARACTERISTICS DENOTES CPK DIMENSIONS MINIMUM CPK VALUE DENOTES A CHARACTERISTIC THAT PROVIDES AN INDICATION OF PROCESS PERFORMANCE.PROCEDURE FOR MEASUREMENTAND TRACKINGTO BE DEFINED IN LITTELFUSE INSPECTION INSTRUCTIONS ST DENOTES CP DIMENSIONS, -MINIMUM CP VALUE MUST BE WITHIN THE DIMENSIONAL LIMITATIONS SHOWN ON DRAWING AND INITIALLY LOCATED TO ALLOW FOR MAXIMUM TOOL LIFE CP TOLERANCES UNLESS OTHERWISE SPECIFIED (REF.ISO2768-M) DIMENSION - TOLERANCES - A NAME UP TO 0.5 - 3 OVER UP TO OVER 3 - 6 0.1 0.1 0.2 DRAWN J. LI CHECKED - - - - - - - - DO NOT SCALE DRAWING 5 4 3 2 0.3 OVER UP TO 120 - 400 ANGLE 0.5 1 A No.6 Xinghai Street,Suzhou Industry Park,China Phone +86 512 6761 3189 Fax +86 512 6761 1489 TITLE HARD WIRE BOX -12 C 6 UP TO 30 - 120 10/29/2015 SIZE 7 OVER DATE THIRD ANGLE PROJECTION 8 UP TO 6 - 30 DWG. NO. OL-PDM33000ZXM SCALE 1:1 SHEET 3 OF 3 1 REV. C