H ARS H- EN V IRON MEN T ARINC 801 Connectors and Termini F O R H I G H - S P E E D M I L - A E R O F I B E R - O P T I C DATA N E T W O R K I N G OCTOBER 2014 SERIES 180-159 Ultra-Low dB Loss ARINC 801 Fiber Optics with removable alignment sleeve for easy cleaning, maintenance and inspection The ARINC 801 (Series 180-159) fiber optic connection system is designed for use in RF-over-fiber applications, in-flight entertainment, avionics, and other high-speed data networking applications. The Glenair ARINC 801 system utilizes MIL-DTL-38999 Series III type connectors and is built in accordance with high-performance mil-aero mechanical and environmental standards. Key features of the system include genderless contacts, a removable alignment sleeve retainer with guidepins to ensure low insertion loss and return loss values. Singlemode (UPC and APC) as well as multimode (PC) termini with familiar LC type termination and assembly for complete flexibility in cable choice and optical performance. The keyed #16 AWG genderless termini are equipped with ceramic ferrules and stainless steel springs. A complete range of insert arrangements is available in accordance with ARINC 801. 2 Genderless terminus design eliminates pin and socket complexity Rear-release size #16 termini Singlemode (1310 and 1550 nm) as well as multimode (850 and 1300 nm) Mechanical and environmental performance IAW MIL-DTL-38999 Series III © 2014 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 ARINC 801 Type 1 Fiber Optic Connectors and Termini MIL-DTL-38999 SERIES III TYPE 180-159 PRODUCT SELECTION GUIDE AND PERFORMANCE SPECIFICATIONS Product No. Description Page No. ARINC 801 Connectors and Termini Selection Guide 180-159 (06) Plug 180-159 (08) Jam Nut Receptacle 180-159 (05) In-Line Receptacle 180-159 (H7) Wall-Mount Receptacle with round holes 180-159 (S7) Wall-Mount Receptacle with slotted holes 180-159 (T7) Wall-Mount Receptacle with threaded holes 180-159ASR Alignment Sleeve Retainer 181-076 Genderless Termini 4 6 7 7 7 7 9 10 Series 180-159 ARINC 801 Performance Specifications Test Description Performance Requirements/Specifications Multimode (PC): 0.30 dB typical at 850/1300nm Insertion Loss Singlemode (UPC): 0.30 dB typical at 1310/1550nm Multimode (PC): Better than 20 dB Return Loss Singlemode (UPC): Better than 40 dB Operating Temperature -55°C to +165°C (cable/epoxy dependent) Storage Temperature -40°C to +85°C (cable/epoxy dependent) Mating Durability 500 cycles, per TIA/EIA-455-21 Vibration 23.1g RMS, 8 hrs/axis, per TIA/EIA-455-11, Test Condition VI-G Mechanical Shock 300g Peak for 3ms, 3 shocks/axis in each direction, per TIA/EIA-455-14, (half-sine pulse) Test Condition D -55°C to +125°C, 50 cycles, per TIA/EIA-455-3, Test Condition C-4 Thermal Cycling (cable/epoxy dependent) Temperature Life +125°C for 1000 hrs, per TIA/EIA-455-4 (cable/epoxy dependent) +40°C for 240 hrs, 90% RH, per TIA/EIA-455-5, Method A, Test Humidity, Steady State Condition B -25°C to +65°C, 10 cycles for 24 hrs, 90% RH, per TIA/EIA-455-5, Humidity, Temperature Cycling Method B7a (cable/epoxy dependent) 3 For more information contact Glenair at 818-247-6000 or visit our website at www.glenair.com U.S. CAGE code 06324 GRAY H SM ARINC 801I Type 1 Gray lg Connectors and Termini FiberhOptic MIL-DTL-38999 gray h prod SERIES III TYPE 180-159 How To Order 180-159 Sample Part Number NF 06 –17–8 Fiber Optic connector ARINC 801 connectors, MIL-DTL-38999 Series III Type Material/Finish Code See Table I Connector Style 06 = Plug G6 = Plug with EMI/RFI Ground Spring 08 = Jam Nut Receptacle 05 = In-Line Receptacle H7 = Wall Mount Receptacle with Round Holes S7 = Wall Mount Receptacle with Slotted Holes T7 = Wall Mount Receptacle with Threaded Holes Shell Size - Insert Arrangement See Figure I Alternate Key Position per MIL-DTL-38999 Series III. A, B, C, D, E, N = Normal, omit for universal key Code ME MT NF ZN ZR XM XMT XW XZN ZL Z1 N Table I: Material and Finish Finish Description Electroless Nickel Ni-PTFE 1000 Hour Grey™ Nickel Fluorocarbon Polymer Aluminum Cadmium, Olive Drab Alloy Zinc-Nickel, Olive Drab Zinc Nickel, Black Electroless Nickel Ni-PTFE 1000 Hour Grey™ Nickel Fluorocarbon Polymer Composite Cadmium, Olive Drab Zinc-Nickel, Black Electro-Deposited Nickel Stainless Steel Passivate Material Figure 1: ARINC 801 Insert Arrangements CONNECTOR MASTER KEY A MATERIAL/FINISH Shells, Barrel, Coupling Nut: See Table I Inserts: Al alloy / Chem Film or Al Alloy / Anodize - Mfr’s option Guide Pins: Stainless Steel / Passivate Seals: Fluorosilicone EMI/RFI/Ground Spring: Copper Alloy / Nickel A Alignment Sleeve Retainer (ASR) is supplied with plug connector only, and may be ordered separately (see 180-159ASR) 4 B B F D H B B G E C C D F D C Shell Size 11 Arrangement 2 Shell Size 13 Arrangement 4 Shell Size 15 Arrangement 6 A H K C C S F Shell Size 19 Arrangement 12 D H E F G Shell Size 21 Arrangement 16 R S a D N M Z U W E U V e A P R N dc j f b X L F K G B T S Y V E D P T J R P E K M N M L D B G J C L A E Shell Size 17 Arrangement 8 C A B B NOTES A A H J Shell Size 23 Arrangement 24 © 2014 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 F g W G haM X Y H J Z L K Shell Size 25 Arrangement 32 ARINC 801 Type 1 Fiber Optic Connectors and Termini MIL-DTL-38999 SERIES III TYPE 180-159 Plug PLUG (06) 1.673 MAX KNURL MFG'S OPTION YELLOW COLOR BAND BLUE COLOR BAND A THREAD MASTER KEY H A G B F C E ØB ØB1 MAX ØC MAX D D THREAD Shell Code Shell Size ØB A Thread In. 0.839 B 11 .7500-.1P-.3L-TS-2B 0.831 1.008 C 13 .8750-.1P-.3L-TS-2B 1.000 1.138 D 15 1.0000-.1P-.3L-TS-2B 1.130 1.276 E 17 1.1875-.1P-.3L-TS-2B 1.268 1.382 F 19 1.2500-.1P-.3L-TS-2B 1.374 1.508 G 21 1.3750-.1P-.3L-TS-2B 1.500 1.626 H 23 1.5000-.1P-.3L-TS-2B 1.618 1.752 J 25 1.6250-.1P-.3L-TS-2B 1.744 * Ø B1 dimensions apply to composite connectors only Table II: Plug Ø B1 Max* mm. In. mm. 21.3 0.929 23.6 21.1 25.6 1.110 28.2 25.4 28.9 1.232 31.3 28.7 32.4 1.358 34.5 32.2 35.1 1.469 37.3 34.9 38.3 1.594 40.5 38.1 41.3 1.720 43.7 41.1 44.5 1.843 46.8 44.3 Ø C Max In. mm. D Thread 0.984 25.0 M15 X 1.0-6g 0.100R 1.157 29.4 M18 X 1.0-6g 0.100R 1.280 32.5 M22 X 1.0-6g 0.100R 1.406 35.7 M25 X 1.0-6g 0.100R 1.516 38.5 M28 X 1.0-6g 0.100R 1.642 41.7 M31 X 1.0-6g 0.100R 1.768 44.9 M34 X 1.0-6g 0.100R 1.890 48.0 M37 X 1.0-6g 0.100R NOTES Insert arrangement IAW ARINC 801 Yellow color band indicates fiber optic connector type, Blue band indicates rear-release retention system. Location of blue and yellow bands manufacturer’s option. Ø B and Ø B1 Max Dimension applies before paint stripe. Alignment Sleeve Retainer (ASR) is supplied with plug connector only. 5 © 2014 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 GRAY H SM ARINC 801I Type 1 Gray lg Connectors and Termini FiberhOptic MIL-DTL-38999 gray h prod SERIES III TYPE 180-159 Receptacles JAM NUT MOUNT RECEPTACLE (08) Jam Nut Panel Cut-Out 1.535 MAX ØFF .890 MAX RED COLOR BAND FULL MATE INDICATOR BLUE COLOR BAND YELLOW COLOR BAND E THREAD 2X G MASTER KEYWAY A .579 .555 GG FLAT K Shell Shell Code Size H B G H FLAT C F D E .510 MAX FULL MATE INDICATOR ØF JAM NUT WITH WIRE HOLES PANEL SEAL Shell Size E Thread B 11 .7500-.1P-.3L-TS-2A C 13 .8750-.1P-.3L-TS-2A D 15 1.0000-.1P-.3L-TS-2A E 17 1.1875-.1P-.3L-TS-2A F 19 1.2500-.1P-.3L-TS-2A G 21 1.3750-.1P-.3L-TS-2A H 23 1.5000-.1P-.3L-TS-2A J 25 1.6250-.1P-.3L-TS-2A ØF In. 1.386 1.362 1.512 1.488 1.638 1.614 1.764 1.740 1.949 1.925 2.075 2.051 2.201 2.177 2.323 2.299 G mm. 35.2 34.6 38.4 37.8 41.6 41.0 44.8 44.2 49.5 48.9 52.7 52.1 55.9 55.3 59.0 58.4 In. 1.268 1.236 1.390 1.358 1.516 1.484 1.642 1.610 1.827 1.795 1.953 1.921 2.079 2.047 2.205 2.173‑ 11 C 13 D 15 E 17 F 19 G 21 H 23 J 25 D THREAD J THREAD Shell Code B Table II: Plug H mm. In. 32.2 .755 31.4 .745 35.3 .942 34.5 .932 38.5 1.066 37.7 1.056 41.7 1.191 40.9 1.181 46.4 1.316 45.6 1.306 49.6 1.441 48.8 1.431 52.8 1.566 52.0 1.556 56.0 1.691 55.2 1.681 PANEL THICKNESS .062-.126 mm. 19.2 18.9 23.9 23.7 27.1 26.8 30.3 30.0 33.4 33.2 36.6 36.3 39.8 39.5 43.0 42.7 Ø FF In. mm. 0.835 21.2 0.825 21.0 1.020 25.9 1.010 25.7 1.145 29.1 1.135 28.8 1.270 32.3 1.260 32.0 1.395 35.4 1.385 35.2 1.520 38.6 1.510 38.4 1.645 41.8 1.635 41.5 1.770 45.0 1.760 44.7 J Thread D Thread M20 X 1.0-6g 0.100R M15 X 1.0-6g 0.100R M25 X 1.0-6g 0.100R M18 X 1.0-6g 0.100R M28 X 1.0-6g 0.100R M22 X 1.0-6g 0.100R GG Flat In. mm. 0.771 19.6 0.761 19.3 0.955 24.3 0.945 24.0 1.085 27.6 1.075 27.3 1.210 30.7 1.200 30.5 1.335 33.9 1.325 33.7 1.460 37.1 1.450 36.8 1.585 40.3 1.575 40.0 1.710 43.4 1.700 43.2 K In. mm. .121 .083 3.1 2.1 .154 .114 3.9 2.9 M32 X 1.0-6g 0.100R* M25 X 1.0-6g 0.100R M35 X 1.0-6g 0.100R M28 X 1.0-6g 0.100R M38 X 1.0-6g 0.100R M31 X 1.0-6g 0.100R M41 X 1.0-6g 0.100R M34 X 1.0-6g 0.100R M44 X 1.0-6g 0.100R M37 X 1.0-6g 0.100R * Modified major diameter 1.252 - 1.257 NOTES Jam nut for composite receptacle connector is Al Alloy and plated same as connector shell. Insert arrangement IAW ARINC 801 Yellow color band indicates fiber optic connector type, Blue band indicates rear-release retention system. Location of blue and yellow bands manufacturer’s option. 6 © 2014 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 ARINC 801 Type 1 Fiber Optic Connectors and Termini MIL-DTL-38999 SERIES III TYPE 180-159 Receptacles IN-LINE RECEPTACLE (05) 1.535 MAX T T1 U U1 MASTER KEYWAY E THREAD A H B G C F D E D THREAD YELLOW COLOR BAND BLUE COLOR BAND RED COLOR BAND FULL MATE INDICATOR .510 MAX FULL MATE INDICATOR ØAA WALL MOUNT RECEPTACLES (H7, S7, AND T7) 1.535 MAX T T1 U U1 E THREAD D THREAD .510 MAX FULL MATE INDICATOR YELLOW COLOR BAND BLUE COLOR BAND RED COLOR BAND FULL MATE INDICATOR 2X M BSC 2X M BSC MASTER KEYWAY MASTER KEYWAY A L SQ 2X M BSC 2X N BSC 4X P H B A G C L SQ F D E 4X R H B MASTER KEYWAY G C F D E H B G C F D E 4X W THREADED HOLES 4X ØV HOLES H7 - Standard Holes A L SQ S7 - Slotted Holes T7 - Threaded Holes NOTES Insert arrangement IAW ARINC 801 Yellow color band indicates fiber optic connector type, Blue band indicates rear-release retention system. Location of blue and yellow bands manufacturer’s option. 7 © 2014 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 ARINC 801 Type 1 Fiber Optic Connectors and Termini MIL-DTL-38999 SERIES III TYPE 180-159 Receptacles Shell Shell Code Size A Thread B 11 .7500-.1P-.3L-TS-2A C 13 .8750-.1P-.3L-TS-2A D 15 1.0000-.1P-.3L-TS-2A E 17 1.1875-.1P-.3L-TS-2A F 19 1.2500-.1P-.3L-TS-2A G 21 1.3750-.1P-.3L-TS-2A H 23 1.5000-.1P-.3L-TS-2A J 25 1.6250-.1P-.3L-TS-2A Table IV: Wall Mount and In-Line Receptacle Dimensions L Sq M Bsc T U D Thread In. mm. In. mm. In. mm. In. mm. 1.043 26.5 .812 20.6 M15 X 1.0-6g 0.100R 1.019 25.9 1.138 28.9 .906 23.0 M18 X 1.0-6g 0.100R 1.114 28.3 1.232 31.3 .969 24.6 M22 X 1.0-6g 0.100R 1.208 30.7 .098 2.5 .820 20.8 .083 2.1 .771 19.6 1.323 33.6 1.062 27.0 M25 X 1.0-6g 0.100R 1.299 33.0 1.449 36.8 1.156 29.4 M28 X 1.0-6g 0.100R 1.425 36.2 1.575 40.0 1.250 31.8 M31 X 1.0-6g 0.100R 1.551 39.4 1.701 43.2 1.375 34.9 M34 X 1.0-6g 0.100R 1.677 42.6 .126 3.2 .790 20.1 .083 2.1 .741 18.8 1.823 46.3 1.500 38.1 M37 X 1.0-6g 0.100R 1.799 45.7 Dimensions for Composite Receptacles T1 U1 Shell Shell Code Size In. mm. In. mm. B 11 C 13 D 15 .144 3.7 .823 20.9 .083 2.1 .768 19.5 E 17 F G H J 19 21 23 25 .171 .083 4.3 2.1 .791 .736 20.1 18.7 ØBB MIN BACK PANEL MOUNTING 8 .136 .120 .162 .146 Dimensions for Slotted Hole Receptacles N Bsc P R Shell Shell (front panel mount) Code Size In. mm. In. mm In mm. B 11 0.719 18.3 .202 5.1 .186 4.7 C 13 0.812 20.6 .181 4.6 D 15 0.906 23.0 0.136 3.5 .165 4.2 0.120 3.0 E 17 0.969 24.6 .202 5.1 F 19 1.062 27.0 .186 4.7 G 21 1.156 29.4 H 23 1.250 31.8 0.162 4.1 .250 6.4 0.146 3.7 .234 5.9 J 25 1.375 34.9 Table V: Wall-Mount Receptacle Cutout 4X ØDD HOLES Shell Shell Ø BB Min .005 M Code Size In. mm. B 11 .796 20.2 2X EE BSC C 13 .922 23.4 D 15 1.047 26.6 E 17 1.219 31.0 F 19 1.297 32.9 G 21 1.422 36.1 2X EE BSC Ø V Holes In. mm. Ø CC Min In. mm. .625 15.9 .750 19.1 .906 23.0 1.016 25.8 1.141 29.0 1.266 32.2 4.1 3.7 .840 21.3 .963 24.5 1.090 27.7 1.275 32.4 1.337 34.0 1.463 37.2 1.587 40.3 1.713 43.5 Dimension for Threaded Hole Receptacles Shell Shell W Code Size B 11 C 13 D 15 .112-40 UNC-2B E 17 F 19 G 21 H 23 .138-32 UNC-2B J 25 Ø DD Holes In. mm. .133 .123 3.4 3.1 EE Bsc In. mm. .812 20.6 .906 23.0 .969 24.6 1.062 27.0 1.156 29.4 1.250 31.8 H 23 1.547 39.3 1.375 34.9 .159 .149 4.0 3.8 1.375 34.9 J 25 1.672 42.5 1.484 37.7 .155 .145 3.9 3.7 1.500 38.1 ØCC MIN FRONT PANEL MOUNTING 3.5 3.0 Ø AA In. mm. © 2014 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 ARINC 801 Type 1 Fiber Optic Connectors and Termini MIL-DTL-38999 SERIES III TYPE 180-159 Alignment Sleeve Retainer How To Order 180-159ASR Sample Part Number –25–32 Fiber Optic connector Alignment Sleeve Retainer for 180-159 plug connector Shell Size - Insert Arrangement See Figure I ØD MAX. HARDWARES B A P N C D S T R e cd j .327 MAX E U V f .470 MAX b g ah M Z L K ALIGNMENT SLEEVES 5/64" HEX W Y X J H ALIGNMENT HOLES 2X F G HOUSING M2.50 X 0.45-6g JACKSCREW Figure 1: Insert Arrangements ASR Face Shown A B A F B D H A E D H C G M F K D C M Z E Shell Size 21 Arrangement 16 C D N c C D S T e d U E V f b E F H R j W V K J P U X L B A B S D Shell Size 17 Arrangement 8 T Y D F R a P H G Shell Size 19 Arrangement 12 N B N R A P M C Shell Size 15 Arrangement 6 A S J K L E L B J C F E Shell Size 13 Arrangement 4 A B B C Shell Size 11 Arrangement 2 A G G Shell Size 23 Arrangement 24 a M g h Z L K W Y X J H F G Shell Size 25 Arrangement 32 NOTES Housing: Al alloy/chem film or Al alloy/anodize - mfr’s option Misc hardware: stainless steel/passivate Alignment sleeve: zirconia ceramic Alignment sleeve retainer is designed to meet or exceed all mechanical and performance requirements of ARINC 801 specification. Ceramic alignment sleeve replacements may be purchased separately (P/N 181-056-S) 9 © 2014 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 ARINC 801 Type 1 Fiber Optic Connectors and Termini MIL-DTL-38999 SERIES III TYPE 181-076 Genderless Termini GENDERLESS FIBER OPTIC TERMINI FOR ARINC 801 CONNECTORS, KEYED, REAR RELEASE How To Order 181-076 Sample Part Number – P Fiber Optic termini Genderless terminus for ARINC 801 connector Cable Jacket Diameter See Table I Cable Structure P = Pull-Proof (loose structure cable) N = Non-Pull-Proof (tight structure cable or 900 micron buffer) Assembly Dash Number See Table II –126 .56 .320 MAX .317 .277 (.484 MAX) AFTER CRIMP L .028 .020 Ø.088 MAX Ø1.25mm FERRULE OD .042 MAX .146 MAX (Ø.1154 MAX) AFTER CRIMP Ø.108 MAX CRIMP SLEEVE (PACKAGED LOOSE WITH TERMINUS) Table I: Cable Jacket Diameter Dash No. Cable Jacket Diameter A 900 micron buffer only – 2.0/1.7mm ØA FERRULE HOLE (SEE TABLE II) CERAMIC FERRULE Ø.134 MAX TERMINUS BODY (SPRING INSIDE) Dash No. -1255 -1255A -126S -126SA -126 ØA (microns) 125.5 125.5 126.0 126.0 126.0 COLOR BAND (SEE TABLE II) Table II: Ceramic Ferrule Typ Fiber Size Typ Fiber Ferrule (microns) Type Polish Type Core/Cladding Singlemode 9/125 PC Singlemode 9/125 APC Singlemode 9/125 PC Singlemode 9/125 APC Multimode 50/125, 62.5/125 PC L Inches Color Band .196/.192 .200/.196 .196/.192 .200/.196 .196/.192 Blue Green Blue Green None NOTES Material and Finish Ferrule: Zirconia Ceramic Terminus Bodies: Brass Alloy/Nickel Crimp Sleeve: Brass Alloy/Nickel Spring: Stainless Steel/Passivate Crimp sleeve is packaged loose with terminus assembly. Spares may be ordered separately, consult factory. Termini for 900 micron buffer are not provided with crimp sleeves 10 © 2014 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324