2381 66. 5...1/PTCCL..H....BE Vishay BCcomponents 30 V to 60 V PTC Thermistors For Overload Protection FEATURES • Wide range of trip and non-trip currents: From 94 mA up to 2 A for the trip current • Small ratio between trip and non-trip currents (It/Int = 1.5 at 25 °C) • High maximum overload current (up to 23 A) • Leaded parts withstand mechanical stresses and vibration • UL file E148885 according to XGPU standard UL1434 • UL approved PTCs are guaranteed to withstand severe test programs • Long-life cycle tests (over 5000 trip cycles) • Long-life storage tests (3000 h at 250 °C) • Electrical cycle tests at low ambient temperatures (- 40 °C or 0 °C) • Damp-heat and water immersion tests • Overvoltage tests at up to 200 % of rated voltage • Compliant to RoHS directive 2002/95/EC and accordance to WEEE 2002/96/EC in APPLICATIONS QUICK REFERENCE DATA Over-temperature/over-load protection: • Telecommunications • Automotive systems • Industrial electronics • Consumer electronics • Electronic data processing PARAMETER VALUE UNIT Maximum voltage (DC or AC) 30 to 60 V Holding current 0.094 to 2 A Resistance at 25 °C (R25) 0.3 to 50 Ω Imax. 0.8 to 23 A These directly heated thermistors have a positive temperature coefficient and are primarily intended for overload protection. They consist of a naked disk with two tinned brass or copper clad steel leads and are coated with a high temperature silicone UL 94 V-0 coating. Leadless disks and leaded disks without coating are available on request. 140 °C MOUNTING Switch temperature Operating temperature range at max. voltage Climatic category - 40 to + 85 40/125/56 °C DESCRIPTION The PTC Thermistors are suitable for processing on automatic insertion equipment. Typical soldering 235 °C; duration: 5 s (Pb-bearing) 245 °C, duration: 5 s (Lead (Pb)-free) Resistance to soldering heat 260 °C, duration: 10 s max. MARKING Only the grey lacquered thermistors with a diameter of 8.5 mm to 20.5 mm are marked with BC, R25 value (example 1R9) on one side and Int, Vmax. on the other side. Document Number: 29085 Revision: 29-Jul-09 For technical questions, contact: [email protected] www.vishay.com 15 2381 66. 5...1/PTCCL..H....BE 30 V to 60 V PTC Thermistors For Overload Protection Vishay BCcomponents ELECTRICAL DATA AND ORDERING INFORMATION for 2381 66. 5...1; max. voltage = 30 V to 60 V (AC or DC) (1) Int MAX. at 25 °C (mA) 94 130 180 270 320 410 470 540 610 700 830 920 1170 1390 1770 2050 R25 ± 20 % (Ω) 50 25 13 6 5 3 2.5 1.9 1.7 1.3 1.1 0.9 0.7 0.5 0.4 0.3 It MIN. at 25 °C (mA) 145 195 270 405 480 615 705 810 915 1050 1245 1380 1755 2085 2655 3075 I MAX. (2) at 25 °C (mA) 800 1200 1700 2500 3500 4500 5000 6000 7000 8000 10 000 11 000 13 500 16 000 20 000 23 000 V MAX. (V) 60 60 30 30 30 30 30 30 30 30 30 30 30 30 30 30 Ires MAX. at Vmax. and 25 °C (mA) 22 25 45 60 62 65 70 75 80 90 100 105 140 170 200 220 CATALOG NUMBERS DISSIP. FACTOR (mW/K) ØD MAX. (mm) BULK TAPE ON REEL 6.9 6.9 6.9 6.9 7.8 7.8 8.8 8.8 9.9 9.9 11.5 11.5 14.5 14.5 18.7 18.7 5 5 5 5 7 7 8.5 8.5 10.5 10.5 12.5 12.5 16.5 16.5 20.5 20.5 2381 660 59491 2381 660 51311 2381 660 51811 2381 660 52711 2381 661 53211 2381 661 54111 2381 661 54711 2381 661 55411 2381 662 56111 2381 662 57011 2381 662 58311 2381 662 59211 2381 663 51121 2381 663 51321 2381 664 51721 2381 664 52021 2381 660 69491 2381 660 61311 2381 660 61811 2381 660 62711 2381 661 63211 2381 661 64111 2322 661 64711 2381 661 65411 2381 662 66111 2381 662 67011 2381 662 68311 2381 662 69211 - Notes (1) The thermistors are clamped at the seating plane. (2) I max. is the maximum overload current that may flow through the PTC when it passes from the low ohmic to the high ohmic state. UL approval: Imax. x 0.85 SAP AND 12NC PART NUMBERS 12NC 2381 660 x9491 2381 660 x1311 2381 660 x1811 2381 660 x2711 2381 661 x3211 2381 661 x4111 2381 661 x4711 2381 661 x5411 SAP CODING PTCCL05H940EyE PTCCL05H131EyE PTCCL05H181DyE PTCCL05H271DyE PTCCL07H321DyE PTCCL07H411DyE PTCCL09H471DyE PTCCL09H541DyE 12NC 2381 662 x6111 2381 662 x7011 2381 662 x8311 2381 662 x9211 2381 663 51121 2381 663 51321 2381 664 51721 2381 664 52021 SAP CODING PTCCL11H611DyE PTCCL11H701DyE PTCCL13H831DyE PTCCL13H921DyE PTCCL17H112DBE PTCCL17H132DBE PTCCL21H172DBE PTCCL21H202DBE Notes • For bulk parts replace x by “5” and y by “B” • For taped on reel parts replace it x by “6” and y by “T” CURRENT DEVIATION AS A FUNCTION OF THE AMBIENT TEMPERATURE 250 % 200 It 150 Int 100 Imax 50 0 - 50 www.vishay.com 16 - 25 0 25 50 For technical questions, contact: [email protected] 75 Tamb (°C) 100 Document Number: 29085 Revision: 29-Jul-09 2381 66. 5...1/PTCCL..H....BE 30 V to 60 V PTC Thermistors For Overload Protection Vishay BCcomponents Vmax. (%) VOLTAGE DERATING AS A FUNCTION OF AMBIENT TEMPERATURE 120 100 80 60 40 20 0 - 50 - 25 0 25 50 75 100 125 200 175 Tamb (°C) 150 ELECTRICAL CHARACTERISTICS Imax. AS A FUNCTION OF VOLTAGE 200 Imax (%) 150 100 80 0 40 50 70 100 120 150 Vrated (%) Imax. as stated in the electrical data and ordering information tables, is the maximum overload current that may flow through the PTC when passing from the low ohmic to high ohmic state at rated voltage. When other voltages are present after tripping, the Imax. value can be derived from the above Imax. as a function of voltage graph. Voltages below Vrated will allow higher overload currents to pass the PTC. TYPICAL TRIP-TIME AS A FUNCTION OF TRIP CURRENT RATIO 102 Curve 1: Ø Dmax. = 20.5 mm ts Curve 2: Ø Dmax. = 16.5 mm Curve 3: Ø Dmax. = 12.5 mm 10 Curve 4: Ø Dmax. = 10.5 mm Curve 5: Ø Dmax. = 8.5 mm 1 10-1 Curve 6: Ø Dmax. = 7.0 mm (1) (2) (3) (4) (5) (6) (7) 1 2 4 6 8 10 12 14 It/Int Curve 7: Ø Dmax. = 5.0 mm Measured in accordance with “IEC 60738”. 16 Trip-time or switching time (ts) To check the trip-time for a specific PTC, refer to the Electrical Data and Ordering Information tables for the value Int. Divide the overload or trip current by this Int and you realize the factor It/Int. This rule is valid for any ambient temperature between 0 °C and 70 °C. Adapt the correct non-trip current with the appropriate curve in the Current Deviation as a Function of the Ambient Temperature graph. The relationship between the It/Int factor and the switching time is a function of the PTC diameter; see the above graphs. Example What will be the trip-time at Iol = 3 A and Tamb = 0 °C of a thermistor type 2381 661 54711; 2.5 Ω; Ø Dmax. = 8.5 mm: Int from the table: 470 mA at 25 °C Int: 470 x 1.12 = 526 mA (at 0 °C). Overload current = 3 A; factor It/Int: 3/0.526 = 5.70. In the typical trip-time as a function of trip current ratio graph, at the 8.5 mm line and It/Int = 5.70, the typical trip-time is 1.7 s. Document Number: 29085 Revision: 29-Jul-09 For technical questions, contact: [email protected] www.vishay.com 17 2381 66. 5...1/PTCCL..H....BE 30 V to 60 V PTC Thermistors For Overload Protection Vishay BCcomponents COMPONENTS OUTLINE CODE NUMBER 2381 660 661 662 SPQ OUTLINE 5...1 500 Fig. 1a 6...1 1500 Fig. 1b 5...1 250 Fig. 1a 6...1 1500 Fig. 1b 5...1 250 Fig. 1a 66111 to 67011 1500 Fig. 1b 68311 to 69211 750 Fig. 1b 663 5...1 200 Fig. 1a 664 5...1 100 Fig. 1a PTC THERMISTORS IN BULK D DIMENSIONS OF BULK TYPE PTC’S (in mm) T H3 H2 F L1 d D See table d 0.6 ± 10 % T 4.0 max. H2 4.0 ± 1.0 H3 D + 5 max. L1 20 min. F 5.0 Fig. 1a PTC THERMISTORS ON TAPE ON REEL TAPE AND REEL ACCORDING TO IEC 60286-2 dimensions in millimeters T P D P h P h SYMBOL PARAMETER D Body diameter See table max. d Lead diameter 0.6 ± 10 % Pitch of components Diameter < 12 mm Diameter ≥ 12 mm 12.7 25.4 ± 1.0 ± 2.0 P0 Feedhole pitch 12.7 ± 0.3 F Leadcenter to leadcenter distance (between component and tape) 5.0 + 0.6 - 0.1 H0 Lead wire clinch height 16.0 ± 0.5 H2 Component bottom to seating plane 4.0 ± 1.0 H3 Component top to seating plane D+5 max. T Total thinkness 4.0 max. H3 H2 d P W2 L W0 W1 W H0 H1 P0 P1 F D0 T1 t Fig. 1b www.vishay.com 18 For technical questions, contact: [email protected] DIMENSIONS TOLERANCE Document Number: 29085 Revision: 29-Jul-09 2381 66. 5...1/PTCCL..H....BE 30 V to 60 V PTC Thermistors For Overload Protection TYPICAL RESISTANCE/TEMPERATURE CHARACTERISTIC TYPICAL RESISTANCE/TEMPERATURE CHARACTERISTIC 105 105 2381 660 59491 PTCCL05H940EBE 104 2381 660 51311 PTCCL05H131EBE 2381 660 51811 PTCCL05H181DBE 103 2381 661 53211 PTCCL07H321DBE 104 Resistance [Ω] Resistance [Ω] 106 102 2381 661 54111 PTCCL07H411DBE 103 2381 661 54711 PTCCL09H471DBE 102 10 10 2381 660 52711 PTCCL05H271DBE 1 Vishay BCcomponents 1 0 25 50 75 100 125 150 175 200 225 250 Temperature [°C] TYPICAL RESISTANCE/TEMPERATURE CHARACTERISTIC 2381 661 55411 PTCCL08H541DBE 0 25 50 75 100 125 150 175 200 225 250 Temperature [°C] TYPICAL RESISTANCE/TEMPERATURE CHARACTERISTIC 104 104 2381 663 51121 PTCCL17H112DBE 2381 663 51321 PTCCL17H132DBE 2381 662 57011 PTCCL11H701DBE 102 10 103 2381 662 56111 PTCCL11H611DBE Resistance [Ω] Resistance [Ω] 103 2381 662 58311 PTCCL13H931DBE 102 2381 664 51721 PTCCL21H172DBE 10 1 1 2381 662 59211 PTCCL13H921DBE 10-1 0 25 50 75 100 125 150 175 200 225 250 Temperature [°C] Document Number: 29085 Revision: 29-Jul-09 2381 664 52021 PTCCL21H202DBE 10-1 0 25 50 75 100 125 150 175 200 225 250 Temperature [°C] For technical questions, contact: [email protected] www.vishay.com 19 Legal Disclaimer Notice www.vishay.com Vishay Disclaimer ALL PRODUCT, PRODUCT SPECIFICATIONS AND DATA ARE SUBJECT TO CHANGE WITHOUT NOTICE TO IMPROVE RELIABILITY, FUNCTION OR DESIGN OR OTHERWISE. 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