® W30 Series DC/DC MODULES 1400 PROVIDENCE HIGHWAY • BUILDING 2 NORWOOD, MASSACHUSETTS 02062-5015 WWW.INTRONICS.COM Applications • Servers, Switches and Data Storage • Wireless Communications • Distributed Power Architecture • Semiconductor Test Equipment • Networking Gear • Data Communications • Telecommunications • Industrial / Medical The W30 Family of high efficiency DC/DC converters offer power levels of up to 30 Watts, exceeding that of other products with the same Industry-Standard Pinouts, while providing much smaller footprints. With a wide input voltage range and single outputs, ranging from 1.5 to 15 Volts, these converters provide versatility without sacrificing the board space. All models feature an input filter and microcontroller-based protection features. The open frame construction allows very efficient heat transfer with no hot spots. All converters combine creative design practices with highly derated power devices to achieve superior efficiencies (up to 94%), reliability, high performance and low cost solution to systems designers. Specifications & Features Summary • No minimum load required • On/Off pin control • -40°C to +85°C ambient operation • Output adjustment +/-10% range • 1500V, 10MΩ input-to-output isolation • Output overcurrent protection • Input Under voltage protection • Input Over voltage protection • Synchronous rectification topology • MTBF of up to 1,000,000 hours @ 50°C (Bellcore) • Over Voltage protection • Over Temperature protection • Please add suffix “A” or “B”, depending on Pinout • Please add suffix “N” for Negative Logic • Delivers up to 30W in 1” x 2” package with Industry-Standard Pinouts • UL 60950 pending, TUV EN60950 and CSA C22.2 No. (Pending) Model W30-12S1.5 W30-12S1.8 W30-12S2.5 W30-12S3.3 W30-12S5 W30-12S12 W30-12S15 U30-12S1.5 U30-12S1.8 U30-12S2.5 U30-12S3.3 U30-12S5 U30-12S12 U30-12S15 W30-24S1.5 W30-24S1.8 W30-24S2.5 W30-24S3.3 W30-24S5 W30-24S12 W30-24S15 W30-48S1.5 W30-48S1.8 W30-48S2.5 W30-48S3.3 W30-48S5 W30-48S12 W30-48S15 Input Voltage Range (Vin) 9-18 9-18 9-18 9-18 9-18 9-18 9-18 9-36 9-36 9-36 9-36 9-36 9-36 9-36 18-36 18-36 18-36 18-36 18-36 18-36 18-36 36 - 75 36 - 75 36 - 75 36 - 75 36 - 75 36 - 75 36 - 75 Iin No Load 0.030 0.035 0.040 0.040 0.050 0.050 0.050 0.030 0.035 0.040 0.040 0.050 0.050 0.050 0.025 0.028 0.032 0.035 0.040 0.050 0.050 0.025 0.028 0.032 0.035 0.040 0.050 0.050 I in Full Load (A) 2.0 2.38 3.26 3.26 3.66 3.58 3.54 2.05 2.44 3.30 3.35 3.75 3.70 3.66 1.00 1.19 1.63 1.63 1.83 1.81 1.79 .490 .581 .789 .808 .905 .896 .886 Output Voltag e (Vo) 1.5 1.8 2.5 3.3 5.0 12.0 15.0 1.5 1.8 2.5 3.3 5.0 12.0 15.0 1.5 1.8 2.5 3.3 5.0 12.0 15.0 1.5 1.8 2.5 3.3 5.0 12.0 15.0 FOR POTTED UNITS AND OTHER AVAILABLE VOLTAGES AND FEATURES PLEASE CONSULT THE FACTORY Output Curren t (Io) A Eff (Typ) % Regulation Line/Load (%) 10.0 10.0 10.0 8.0 6.0 2.5 2.0 10.0 10.0 10.0 8.0 6.0 2.5 2.0 10.0 10.0 10.0 8.0 6.0 2.5 2.0 10.0 10.0 10.0 8.0 6.0 6.0 6.0 83 84 85 90 91 93 94 81 82 84 88 89 90 91 83 84 85 90 91 92 93 85 86 88 91 92 93 94 ±0.2 / ±0.2 ±0.3 / ±0.2 ±0.2 / ±0.2 ±0.2 / ±0.2 ±0.2 / ±0.2 ±0.2 / ±0.2 ±0.2 / ±0.2 ±0.2 / ±0.2 ±0.3 / ±0.2 ±0.2 / ±0.2 ±0.2 / ±0.2 ±0.2 / ±0.2 ±0.2 / ±0.2 ±0.2 / ±0.2 ±0.2 / ±0.2 ±0.3 / ±0.2 ±0.2 / ±0.2 ±0.2 / ±0.2 ±0.2 / ±0.2 ±0.2 / ±0.2 ±0.2 / ±0.2 ±0.2 / ±0.2 ±0.3 / ±0.2 ±0.2 / ±0.2 ±0.2 / ±0.2 ±0.2 / ±0.2 ±0.2 / ±0.2 ±0.2 / ±0.2 Ripple / Noise (MV) pk-pk 15 15 15 20 20 50 50 15 15 15 20 20 50 50 15 15 15 20 20 50 50 15 15 15 20 20 50 50 + Vin - 2 Vin● Vout+ 4 Vout- 5 + Vout - 1 ON/OFF ON/OFF Trim 6 Fig 1. Recommended ON/OFF circuit configuration Output over power protection Over-voltage protection Temperature coefficient Capacitive Load Output characteristics Startup time Transient recovery time Transient peak deviation Isolation characteristics Isolation (primary to secondary) Isolation resistance Isolation capacitance Feature Characteristics Switching frequency ON/OFF control (Positive logic) Converter On Converter Off ON/OFF control (Negative logic) Converter On Converter Off Over Temperature Protection Calculated MTBF NOTES MIN (see thermal charts) 0 -40 -55 9-18V,9-36V,18-36V, 36-75V xx 17/35 TYP xx Transient duration: 100ms 100% load , 18Vin Vin =9-18,9-36,18-36,36-75V 0%-100%Load 20Mz bandwidth, 100% Load, 12/24/48 Vin See pinout A notes on charts 110 120 120 5% to 95% of the Vo 50% load change 50% load change 75 85 125 95 V °C °C % xx 16/34 100 1.830 10 V V V V A mA 1.0 ±0.2 ±0.2 ±10 35 %Vo % % % mV 300 3.5 All Models 3.5 Maximum component level Bellcore @ 50°C > 1,000,000 hrs (pk-pk) 140 135 ±0.02 10000 % %Vo %/°C µF 1 250 4 ms µs %Vo 1000 VDC MΩ pF 400 KHz 0.8 V V 10 Primary to secondary (<2.5V = 300) (>3.3V=400) All Models UNIT 1500 1minute 1500VDC, Primary to secondary MAX 0.8 130 V V °C Hrs Basic Operations and Functions Remote Sense W30 Family is a high efficiency, isolated DC/DC converter. Neither heat sink nor airflow is required when the unit operates at ambient temperature of 25C. The unit has basic control, output adjustment and protection functions. The unit does NOT have remote sense pins. Input (Pin 2, Pin 3) Output Trim (Pin 6) Input power Vin(+) must be connected to Positive input pin 3; Input power Vin(-) must be connected to Negative input pin2. Permits the user to adjust the output voltage up or down to achieve the custom voltage or to make the output voltage margining. 3 Vin+ PARAMETER Absolute maximum rating Input voltage Operating ambient temperature Storage temperature Humidity Input characteristics Operating input voltage range Turn on voltage threshold Turn off voltage threshold Transient withstand Maximum input current Off converter input current Output characteristics Output voltage setpoint accuracy Output voltage line regulation Output voltage load regulation Output voltage trim range Output voltage ripple / noise (See notes & charts) The unit’s output voltage can be adjusted up 10% or down 10% relative to the rated output voltage by adding an external resistor between pin 6 and one of the output pins (pin 4 and 5). To increase the output voltage, a trim resistor should be connected between pin 6(Trim) and pin 5 (Vout-). To decrease the output voltage, a trim resistor should be connected between pin 6 (Trim) and pin 4 (Vout+). Output (Pin 4, Pin 5) Output power Vout(+) must be connected to Positive output pin 4; Output power Vout(-) must be connected to Negative output pin6. ON/OFF (Pin 1) Permits the user to maintain unit On/Off, in order to properly sequence different power supplies and reduce power consumption during the standby condition. There are two ON/OFF control options: positive logic (W30-SX) and negative logic (W30-SXN). Both are referenced to Vin-. Pin 1 is the "Enable" pin, connecting a TTL compatible pin. A TTL control signal to this pin, according to the specification, turns the unit on or off. The positive logic unit turns on when the pin is at logic high or open, and turns off at logic low. The negative logic unit turns on when the pin is at logic low, and turns off at logic high state. Typical ON/OFF connection is shown in Fig 1. Intronics, Inc. 1400 Providence Highway, Building 2, Norwood, MA 02062-5015 ● Phone: 1-800-367-0004, 1-781-551-5500 ● Fax: 1-781-551-5555 Rev. B W30-12 EFFICIENCY CHARTS W30-12S3.3 95 90 85 80 75 70 65 60 95 Efficiency (%) Efficiency (%) W30-12S5 9V 12V 24V 90 9V 85 12V 80 24V 75 70 1 2 3 4 5 1 6 2 3 4 5 6 7 8 LOAD CURRENT (AMPS) LOAD CURRENT (AMPS) W30-12 DERATING CHARTS W30-12S5 W30-12S3.3 8.2 6 9V 5.5 12V 5 18V 4.5 CURRENT (AMPS) CURRENT (AMPS) 6.5 8 7.8 9V 7.6 12V 7.4 18V 7.2 7 6.8 4 25 30 35 40 45 50 55 60 65 70 75 80 85 25 30 35 40 45 50 55 60 65 70 75 80 85 AMBIENT TEMPERTURE (C) AMBIENT TEMPERTURE (C) W30-12 OUTPUT NOISE Intronics, Inc. 1400 Providence Highway, Building 2, Norwood, MA 02062-5015 ● Phone: 1-800-367-0004, 1-781-551-5500 ● Fax: 1-781-551-5555 Rev. B W30-12 TRANSIENT RESPONSE W30-12 TURN ON TIME Intronics, Inc. 1400 Providence Highway, Building 2, Norwood, MA 02062-5015 ● Phone: 1-800-367-0004, 1-781-551-5500 ● Fax: 1-781-551-5555 Rev. B U30-12 EFFICIENCY CHARTS U30-12S5 U30-12S3.3 95 85 Efficiency (%) Efficiency (%) 95 9V 12V 75 24V 65 36V 55 85 9V 75 12V 65 24V 55 36V 45 1 2 3 4 5 6 1 LOAD CURRENT (AMPS) 2 3 4 5 6 7 8 9 LOAD CURRENT (AMPS) U30-12 DERATING CHARTS U30-12S5 U30-12S3.3 8.5 8 5.5 5 4.5 9V 12V 4 3.5 3 24V 36V CURRENT (AMPS) CURRENT (AMPS) 6.5 6 7.5 9V 7 12V 6.5 24V 6 36V 5.5 5 2.5 2 4.5 25 30 35 40 45 50 55 60 65 70 75 80 85 25 30 35 40 45 50 55 60 65 70 75 80 85 AMBIENT TEMPERTURE (C) AMBIENT TEMPERTURE (C) U30-12 OUTPUT NOISE Intronics, Inc. 1400 Providence Highway, Building 2, Norwood, MA 02062-5015 ● Phone: 1-800-367-0004, 1-781-551-5500 ● Fax: 1-781-551-5555 Rev. B U30-12 TRANSIENT RESPONSE U30-12 TURN ON TIME Intronics, Inc. 1400 Providence Highway, Building 2, Norwood, MA 02062-5015 ● Phone: 1-800-367-0004, 1-781-551-5500 ● Fax: 1-781-551-5555 Rev. B W30-24 EFFICIENCY CHARTS W30-24S5 W30-24S3.3 Efficiency (%) 95 90 18V 85 24V 36V 80 90 Eff ici en 80 cy (% 70 ) 60 75 18V 24V 36V 50 1 2 3 4 5 6 1 Load Current (AMPS) 2 3 4 5 6 7 8 LOAD CURRENT (AMPS) W30-24 DERATING CHARTS W30-24S5 7 9 6 8 5 18V 4 24V 3 36V 2 1 CURRENT (AMPS) CU RR EN T 9A MP S) W30-24S3.3 7 6 18V 5 24V 4 36V 3 2 1 0 0 25 30 35 40 45 50 55 60 65 70 75 80 85 AMBIENT TEMPERTURE (C) 25 30 35 40 45 50 55 60 65 70 75 80 85 AMBIENT TEMPERTURE (C) W30-24 OUTPUT NOISE Intronics, Inc. 1400 Providence Highway, Building 2, Norwood, MA 02062-5015 ● Phone: 1-800-367-0004, 1-781-551-5500 ● Fax: 1-781-551-5555 Rev. B W30-24 TRANSIENT RESPONSE W30-24 TURN ON TIME Intronics, Inc. 1400 Providence Highway, Building 2, Norwood, MA 02062-5015 ● Phone: 1-800-367-0004, 1-781-551-5500 ● Fax: 1-781-551-5555 Rev. B W30-48 EFFICIENCY CHARTS W30-48S5 W30-48S3.3 100 90 36V 80 48V 70 75V Efficiency (%) Efficiency (%) 100 60 90 36V 80 48V 70 75V 60 50 50 1 2 3 4 5 6 1 LOAD CURRENT (AMPS) 2 3 5 6 7 8 LOAD CURRENT (AMPS) W30-48S1.8 W30-48S2.5 100 95 90 90 80 36V 75 48V 70 75V 65 60 Efficiency (%) 85 Efficiency (%) 4 80 36V 70 48V 75V 60 50 55 50 40 1 2 3 4 5 6 7 8 9 10 1 LOAD CURRENT (AMPS) 2 3 4 5 6 7 8 9 10 LOAD CURRENT (AMPS) W30-48S1.5 Efficiency (%) 90 80 36V 70 48V 60 75V 50 40 1 2 3 4 5 6 7 8 9 10 LOAD CURRENT (AMPS) Intronics, Inc. 1400 Providence Highway, Building 2, Norwood, MA 02062-5015 ● Phone: 1-800-367-0004, 1-781-551-5500 ● Fax: 1-781-551-5555 Rev. B W30-48 DERATING CHARTS (STILL AIR) W30-48S5 W30-48S3.3 6.5 9 6 5.5 36V 5 48V 4.5 75V 4 CURRENT (AMPS) CURRENT (AMPS) 8.5 8 36V 48V 7.5 75V 7 6.5 3.5 3 6 25 30 35 40 45 50 55 60 65 70 75 80 85 25 20 35 AMBIENT TEMPERTURE (C) 40 45 W30-48S2.5 60 65 70 75 80 85 11 10 10.5 9.5 9 36V 8.5 48V 8 75V 7.5 7 CURRENT (AMPS) LOAD CURRENT (AMPS) 55 W30-48S1.8 10.5 10 9.5 36V 9 48V 8.5 75V 8 7.5 6.5 7 6 25 30 35 40 45 50 55 60 65 70 75 80 25 85 AMBIENT TEMPERTURE (C) 30 35 40 45 50 55 60 65 70 75 80 85 AMBIENT TEMPERTURE (C) Note 1) W30-48S1.5 11 Units tested horizontally in a sealed enclosure (6”x6”X3”), within an environmental chamber. 10.5 CURRENT (AMPS) 50 AMBIENT TEMPERTURE (C) 10 9.5 36V 9 48V 8.5 75V 8 7.5 7 25 30 35 40 45 50 55 60 65 70 75 80 85 Note 2) Ambient temperature measured within sealed enclosure. Note 3) Derating occurs when a maximum temperature of 120°C is measured at the thermal switch. AMBIENT TEMPERTURE (C) Intronics, Inc. 1400 Providence Highway, Building 2, Norwood, MA 02062-5015 ● Phone: 1-800-367-0004, 1-781-551-5500 ● Fax: 1-781-551-5555 Rev. B W30-48 OUTPUT NOISE (PINOUT B) Note 1) With Pinout A 10uf tantalum caps across each output is recommended Intronics, Inc. 1400 Providence Highway, Building 2, Norwood, MA 02062-5015 ● Phone: 1-800-367-0004, 1-781-551-5500 ● Fax: 1-781-551-5555 Rev. B W30-48 TRANSIENT RESPONSE Intronics, Inc. 1400 Providence Highway, Building 2, Norwood, MA 02062-5015 ● Phone: 1-800-367-0004, 1-781-551-5500 ● Fax: 1-781-551-5555 Rev. B W30-48 TURN ON TIME Intronics, Inc. 1400 Providence Highway, Building 2, Norwood, MA 02062-5015 ● Phone: 1-800-367-0004, 1-781-551-5500 ● Fax: 1-781-551-5555 Rev. B W30-48 TRIM CHARTS W30-48S5 6 5.5 Vo Vo TRIM UP 5 Vo TRIM DOWN 4.5 4 1 10 100 1000 10000 100000 1000000 TRIM RESISTOR W30-48S3.3 4 3.5 Vo Vo TRIM UP Vo TRIM DOWN 3 2.5 1 10 100 1000 10000 100000 1000000 TRIM RESISTOR W30-48S2.5 3 2.8 2.6 Vo Vo TRIM UP Vo TRIM DOWN 2.4 2.2 2 1 10 100 1000 10000 100000 TRIM RESISTOR Intronics, Inc. 1400 Providence Highway, Building 2, Norwood, MA 02062-5015 ● Phone: 1-800-367-0004, 1-781-551-5500 ● Fax: 1-781-551-5555 Rev. B W30-48 TRIM CHARTS CONTINUED W30-48S1.8 2.1 2 1.9 Vo Vo TRIM UP Vo TRIM DOWN 1.8 1.7 1.6 1 10 100 1000 10000 100000 TRIM RESISTOR W30-48S1.5 1.7 1.65 1.6 Vo Vo TRIM UP Vo TRIM DOWN 1.55 1.5 1.45 1 10 100 1000 10000 100000 TRIM RESISTOR Intronics, Inc. 1400 Providence Highway, Building 2, Norwood, MA 02062-5015 ● Phone: 1-800-367-0004, 1-781-551-5500 ● Fax: 1-781-551-5555 Rev. B W30 PINOUTS BOTTOM VIEW W30 FAMILY 0.800 (20.32) 0.080 (2.03) 0.400 (10.16) 6 Trim 5 -Vo Pinout A 3 2 1 +Vin -Vin S/D 4 +Vo 0.300 (7.62) 5 -Vo 6 Trim 0.080 (2.03) 1.800 (45.72) 0.800 (20.32) Pinout B 1.960 (49.78) 0.080 (2.03) 0.450 (11.43) 0.400 (10.16) 0.080 (2.03) 0.580 (14.73) 4 +Vo 0.800 (20.32) 3 2 +Vin -Vin 0.450 (11.43) 0.500 (12.70) 0.960 (24.38) All dimensions are in inches [mm] All pins are dia. 0.040 [1.02] Pin material: Tin-plated Brass 1.960 (49.78) 1 S/D 0.400 (10.16) 0.180 (4.57) 0.600 (15.24) 0.960 (24.38) Tolerances Inches Millimeters • XX ±0.020 • X ±0.5 • XXX ±0.010 • XX ±0.25 Pin: ±0.002 ±0.05 Intronics, Inc. 1400 Providence Highway, Building 2, Norwood, MA 02062-5015 ● Phone: 1-800-367-0004, 1-781-551-5500 ● Fax: 1-781-551-5555 Rev. B