TECHNICAL DATA PRECISION AIR - CORE TACH / SPEEDO DRIVER WITH RETURN TO ZERO IL8190 DESCRIPTION The IL8190 is specifically designed for use with air– core meter movements. The IC provides all the functions necessary for an analog tachometer or speedometer. The IL8190 takes a speed sensor input and generates sine and cosine related output signals to differentially drive an air–core meter. ORDERING INFORMATION IL8190N Plastic DIP IL8190DW SOIC TA = -40 to 105 C ORDERING INFORMATION FEATURES Direct Sensor Input High Output Torque Low Pointer Flutter High Input Impedance Overvoltage Protection Return to Zero Device Operating Temperature Range Package Packing IL8190N IL8190DW IL8190DWT TA = -40 to 105 C DIP-16 SOP-20 SOP-20 Tube Tube T&R PIN ASSIGNMENT DIP-16 SOP-20 December, 2012, Rev. 02 IL8190 ABSOLUTE MAXIMUM RATINGS* Symbol Parameter Value 100 ms Pulse Transient 60 Continuous 24 Unit VCC Supply Voltage Topr Operating Temperature -40 to +105 C TJ Junction Temperature -40 to +150 °C Tstg Storage Temperature -60 to +165 °C 260 peak C 4.0 kV Lead Temperature Soldering: Wave Solder (through hole styles only) (Note) TL ESD (Human Body Model) V Note: 10 seconds maximum. *The maximum package power dissipation must be observed. ** Stresses beyond those listed under “absolute maximum ratings” may cause permanent damage to the device. These are stress ratings only and functional operation of the device at these or any other conditions beyond those indicated under “recommended operating conditions” is not implied. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability. BLOCK DIAGRAM BIAS VOUT/F + CP+ Churge Pump CP- SQOUT Input Comp. FREQIN VREG + Voltage Regulator GND GND VREG 7.0 V GND GND COS+ SIN+ + COS Output + Func. Gen. + COS- VCC + SINE Output SIN- High Voltage Protection December, 2012, Rev. 02 IL8190 PIN DISCRIPTIONS Pin No. Symbol Function DIP-16 SOP-20 1 1 CP+ 2 2 SQOUT 3 3 FREQIN 4, 5, 12, 13 4-7, 14-17 GND Ground Connections 6 8 COS+ Positive cosine output signal 7 9 COS– Negative cosine output signal 8 10 VCC 9 11 BIAS Test point or zero adjustment 10 12 SIN– Negative sine output signal 11 13 SIN+ Positive sine output signal 14 18 VREG Voltage regulator output 15 19 VOUT/F 16 20 CP– Positive input to charge pump Buffered square wave output signal Speed or RPM input signal Ignition or battery supply voltage Output voltage proportional to input signal frequency Negative input to charge pump December, 2012, Rev. 02 IL8190 ELECTRICAL CHARACTERISTICS (-40°C ≤ TA ≤ 85°C, 8.5 V ≤ VCC ≤ 16 V, unless otherwise specified) Symbol Parameter Test Condition Min Typ Max Unit 66 125 mA 13.1 16 V Supply Voltage Section ICC Supply Current VCC Normal Operation Range VCC = 16 V, No Load 8.5 Input Comparator Section VТН Positive Input Threshold 1.0 2.1 3.0 V VH Input Hysteresis 200 470 – mV IIB1 Input Bias Current (Note 1) – -4 -80 A FIN Input Frequency Range 0 - 20 kHz VIN Input Voltage Range in series with1.0 k -1.0 - VCC V VSAT Output VSAT IO = 10 mA – 0.10 0.40 V ISING Output Leakage VO = 7.0 V – 0.02 10 A VCC-TH Low VCC Disable Threshold 7.0 8.0 8.5 V Logic 0 Input Voltage 1.0 1.6 – V 6.25 7.00 7.50 V - - 10 mA VL 0 V ≤ VIN ≤ 8.0 V Voltage Regulator Section VREF IO Output Voltage Output Load Current VREF-LOAD Output Load Regulation 0 to 10 mA – 4 50 mV VREF-LINE Output Line Regulation 8.5 V ≤ VCC ≤ 16 V – 30 150 mV VCC = 13.1 V, 1.0 VP/P 1.0 kHz 34 46 – dB 1.5 2.1 2.5 V PRS Power Supply Rejection Charge Pump Section UINV Inverting Input Voltage IIB2 Input Bias Current – 35 150 nA VBIAS VBIAS Input Voltage 1.5 2.1 2.5 V UNINV Non Invert. Input Voltage IIN = 1.0 mA – 0.6 1.1 V LK Linearity (Note 2) @ 0; 87.5; 175; 262.5; + 350 Hz –0.10 0.27 +0.70 % K VOUT/F Gain @ 350 Hz, CCP = 0.0033 F, RT = 243 k 7.0 11 13 mV/H z GN+ Norton Gain, Positive IIN = 15 A 0.9 1.0 1.1 GN- Norton Gain, Negative IIN = 15 A 0.9 1.0 1.1 December, 2012, Rev. 02 IL8190 ELECTRICAL CHARACTERISTICS (continued) (-40°C ≤ TA ≤ 85°C, 8.5 V ≤ VCC ≤ 16 V, unless otherwise specified) Symbol Parameter Test Condition Min Typ Max Unit Function Generator Section: –40°C ≤ TA ≤ 85°C, VCC = 13.1 V unless otherwise noted VCC-TH1 Return to Zero Threshold TA = 25°C 5.2 6.0 7.0 V Differential Drive Voltage (VCOS+ – VCOS–) Differential Drive Voltage (VSIN+ – VSIN–) Differential Drive Voltage (VCOS+ – VCOS–) Differential Drive Voltage (VSIN+ – VSIN–) 8.5 V ≤ VCC ≤ 16 V, = 0° 5.5 6.5 7.5 V 8.5 V ≤ VCC ≤ 16 V, = 90° 5.5 6.5 7.5 V 8.5 V ≤ VCC ≤ 16 V, = 180° 8.5 V ≤ VCC ≤ 16 V, = 270° –7.5 -6.5 –5.5 V –7.5 -6.5 –5.5 V IOUT Differential Drive Current 8.5 V ≤ VCC ≤ 16 V – 33 42 mA Zero Hertz Output Angle -1.5 0 1.5 deg V(COS+-COS-) V (SIN+-SIN-) V (COS+-COS-) V (SIN+-SIN-) /V Function Generator Error (Note 3) Reference Figures 1, 2, 3, 4 VCC = 13.1 V = 0° to 305° -2.0 0 +2.0 deg Function Generator Error 13.1 V ≤ VCC ≤ 16 V -2.5 0 +2.5 deg Function Generator Error 13.1 V ≤ VCC ≤ 11 V -1.0 0 +1.0 deg Function Generator Error 13.1 V ≤ VCC ≤ 9.0 V -3.0 0 +3.0 deg Function Generator Error 25°C ≤ TA ≤ 80°C -3.0 0 +3.0 deg Function Generator Error 25°C ≤ TA ≤ 105°C -5.5 0 +5.5 deg Function Generator Error -40°C ≤ TA ≤ 25°C -3.0 0 +3.0 deg Function Generator Gain TA = 25°C, vs VOUT/F 60 77 95 °/V Notes: 1. Input is clamped by an internal 12 V Zener. 2. Applies to % of full scale (270°). 3. Deviation from nominal per Table 1 after calibration at 0° and 270°. December, 2012, Rev. 02 IL8190 Output Voltage (V) TYPICAL PERFOMANCE CHARACTERISTICS 7 6 5 4 3 2 1 0 -1 -2 -3 -4 -5 -6 -7 VOUT/F = 2.0 V+2.0 FREQ CCP RT (VREG 0.7 V) 7 COS 6 5 4 3 2 SIN 1 0 270 135 180 90 225 Degrees of Deflection () 45 315 0 Figure 1. Function Generator Output Voltage vs. Degrees of Deflection 0 45 135 180 90 225 Frequency/Output Angle () 270 315 Figure 2. Charge Pump Output Voltage vs. Output Angle 7.0 V 1.50 1.25 (VSIN+) - (VSIN-) 1.00 Angle -7.0 V 7.0 V (VCOS+) - (VCOS-) 0.75 0.50 0.25 0.00 -0.25 -0.50 -0.75 -1.00 -1.25 = ARCTAN [ VSIN+ - VSINVCOS - VCOS- -1.50 ] 0 45 -7.0 V Figure 3. Output Angle in Polar Form 135 180 90 Theoretical Angle () 225 270 315 Figure 4. Nominal Output Deviation 45 40 35 30 25 20 Ideal Degrees 15 10 5 0 1 5 9 13 17 21 25 29 33 37 41 45 Nominall Angle (Degrees) Figure 5. Nominal Angle vs. Ideal Angle (After Calibrating at 180) December, 2012, Rev. 02 IL8190 Table 1. Function Generator Output Nominal Angle vs. Ideal Angle (After Calibrating at 270) Ideal Degrees NomiNomiNomiNomiNomiNomiIdeal Ideal Ideal Ideal Ideal nal nal nal nal nal nal Degrees Degrees Degrees Degrees Degrees Degrees Degrees Degrees Degrees Degrees Degrees 0 0 17 17.98 34 33.04 75 74.00 160 159.14 245 244.63 1 1.09 18 18.96 35 34.00 80 79.16 165 164.00 250 249.14 2 2.19 19 19.92 36 35.00 85 84.53 170 169.16 255 254.00 3 3.29 20 20.86 37 36.04 90 90.00 175 174.33 260 259.16 4 4.38 21 21.79 38 37.11 95 95.47 180 180.00 265 264.53 5 5.47 22 22.71 39 38.21 100 100.84 185 185.47 270 270.00 6 6.56 23 23.61 40 39.32 105 106.00 190 190.84 275 275.47 7 7.64 24 24.50 41 40.45 110 110.86 195 196.00 280 280.84 8 8.72 25 25.37 42 41.59 115 115.37 200 200.86 285 286.00 9 9.78 26 26.23 43 42.73 120 119.56 205 205.37 290 290.86 10 10.84 27 27.07 44 43.88 125 124.00 210 209.56 295 295.37 11 11.90 28 27.79 45 45.00 130 129.32 215 214.00 300 299.21 12 12.94 29 28.73 50 50.68 135 135.00 220 219.32 305 303.02 13 13.97 30 29.56 55 56.00 140 140.68 225 225.00 14 14.99 31 30.39 60 60.44 145 146.00 230 230.58 15 16.00 32 31.24 65 64.63 150 150.44 235 236.00 16 17.00 33 32.12 70 69.14 155 154.63 240 240.44 Note: Temperature, voltage and nonlinearity not included. December, 2012, Rev. 02 IL8190 CIRCUIT DESCRIPTION AND APPLICATION NOTES The IL8190 is specifically designed for use with air-core meter movements. It includes an input comparator for sensing an input signal from an ignition pulse or speed sensor, a charge pump for frequency to voltage conversion, a bandgap voltage regulator for stable operation, and a function generator with sine and cosine amplifiers to differentially drive the meter coils. From the partial schematic of Figure 6, the input signal is applied to the FREQIN lead, this is the input to a high impedance comparator with a typical positive input threshold of 2.0 V and typical hysteresis of 0.5 V. The output of the comparator, SQOUT, is applied to the charge pump input CP+ through an external capacitor CCP. When the input signal changes state, CCP is charged or discharged through R3 and R4. The charge accumulated on CCP is mirrored to C4 by the Norton Amplifier circuit comprising of Q1, Q2 and Q3. The charge pump output voltage, VOUT/F, ranges from 2.0 V to 6.3 V depending on the input signal frequency and the gain of the charge pump according to the formula: VOUT/F = 2.0 V+2.0 FREQ CCP RT (VREG - 0.7 V) RT is a potentiometer used to adjust the gain of the V/F output stage and give the correct meter deflection. The V/F output voltage is applied to the function generator which generates the sine and cosine output voltages. The output voltage of the sine and cosine amplifiers are derived from the on–chip amplifier and function generator circuitry. The various trip points for the circuit (i.e., 0, 90, 180, 270) are determined by an internal resistor divider and the bandgap voltage reference. The coils are differentially driven, allowing bidirectional current flow in the outputs, thus providing up to 305 range of meter deflection. Driving the coils differentially offers faster response time, higher current capability, higher output voltage swings, and reduced external component count. The key advantage is a higher torque output for the pointer. The output angle, , is equal to the V/F gain multiplied by the function generator gain: = AV/F AFG, where: AFG = 77/V(typ) The relationship between input frequency and output angle is: = AFG 2.0 FREQ CCP RT (VREG - 0.7 V) or, = 970 FREQ CCP RT The ripple voltage at the V/F converter’s output is determined by the ratio of CCP and C4 in the formula: CCP (VREG - 0.7 V) V C4 VREG 2.0 V VOUT/F + R3 V to F 0.25 V Q3 VC(t) + SQOUT FREQIN + CCP R4 CP- RT CP+ C4 QSQUARE Q1 Q2 2.0 V Figure 6. Partial Schematic of Input and Charge Pump December, 2012, Rev. 02 IL8190 T tDCHG tCHG VCC FREQIN SQOUT VREG ICP+ VCP+ Figure 7. Timing Diagram of FREQIN and ICP Ripple voltage on the V/F output causes pointer or needle flutter especially at low input frequencies. The response time of the V/F is determined by the time constant formed by RT and C4. Increasing the value of C4 will reduce the ripple on the V/F output but will also increase the response time. An increase in response time causes a very slow meter movement and may be unacceptable for many applications. The IL8190 has an undervoltage detect circuit that disables the input comparator when VCC falls below 8.0 V (typical). With no input signal the V/F output voltage decreases and the needle moves towards zero. A second undervoltage detect circuit at 6.0 V(typical) causes the function generator to generate a differential SIN drive voltage of zero volts and the differential COS drive voltage to go as high as possible. This combination of voltages (Figure 1) across the meter coil moves the needle to the 0 position. Connecting a large capacitor(> 2000 F) to the VCC lead (C2 in Figure 8) increases the time between these undervoltage points since the capacitor discharges slowly and ensures that the needle moves towards 0 as opposed to 360. The exact value of the capacitor depends on the response time of the system, he maximum meter deflection and the current consumption of the circuit. It should be selected by breadboarding the design in the lab. December, 2012, Rev. 02 IL8190 CCP 0.0033 F 30 PPM/C 3.0 k Speedo Input R4 1 CP+ 1.0 k C3 FREQIN 0.1 F GND GND Battery R1 3.9 D1 1.0 A 500 mW 600PV GND VOUT/F SQOUT R2 10 k CP- IL8190N R3 C4 + 0.47F Trim Resistor RT 20 PPM/C VREG GND GND COS+ SIN+ COS- SIN- VCC BIAS C1 0.1F C2 2000F D2 50V, 500mW Zener COSINE SINE Air Core Gauge 200 Speedometer Notes: 1. C2 (> 2000 F) is needed if return to zero function is required. 2. The product of C4 and RT have a direct effect on gain and therefore directly affect temperature compensation. 3. Ccp Range: 20 pF to 0.2 F. 4. R4 Range; 100 k to 500 k. 5. The IC must be protected from transients above 60 V and reverse battery conditions. 6. Additional filtering on the FREQIN lead may be required. 7. Gauge coil connections to the IC must be kept as short as possible (≤ 3.0 inch) for best pointer stability. Figure 8. Speedometer or Tachometer Application December, 2012, Rev. 02 IL8190 DESIGN EXAMPLE Maximum meter Deflection = 270 Maximum Input Frequency = 350 Hz 1. Select RT and CCP = 970 FREQ CCP RT = 270° Let CCP = 0.0033 F, find RT 270 RT 970 350Hz 0.0033 μF RT = 243 k RT should be a 250 k potentiometer to trim out any inaccuracies due to IC tolerances or meter movement pointer placement. 2. Select R3 and R4 Resistor R3 sets the output current from the voltage regulator. The maximum output current from the voltage regulator is 10 mA. R3 must ensure that the current does not exceed this limit. Choose R3 = 3.3 k The charge current for CCP is VREG - 0.7 V 1.90 mA 3.3 k CCP must charge and discharge fully during each cycle of the input signal. Time for one cycle at maximum frequency is 2.85 ms. To ensure that CCP is charged, assume that the (R3 + R4) CCP time constant is less than 10% of the minimum input period. 1 T 10% 285 μs 350 Hz Choose R4 = 1.0 k. Discharge time: tDCHG = R3 CCP = 3.3 k 0.0033 F = 10.9 s Charge time: tCHG = (R3 + R4)CCP = 4.3 k 0.0033 F = 14.2 s the pointer always returns to the 0 position rather than 360 under all operating conditions. Figure 11 shows how the IL8190 and the CS8441 are used to produce a Speedometer and Odometer circuit. In some cases a designer may wish to use the IL8190 only as a driver for an air–core meter having performed the V/F conversion elsewhere in the circuit. Figure 9 shows how to drive the IL8190 with a DC voltage ranging from 2.0 V to 6.0 V. This is accomplished by forcing a voltage on the VOUT/F lead. The alternative scheme shown in Figure 10 uses an external op amp as a buffer and operates over an input voltage range of 0 V to 4.0 V. VREG IL8190N 100 k CP- + 10 k N/C BIAS VIN 2.0 V to 6.0 V DC VOUT/F Figure 9. Driving the IL8190 from an External DC Voltage Figures 9 and 10 are not temperature compensated. IL8190N 100 k 3. Determine C4 C4 is selected to satisfy both the maximum allowable ripple voltage and response time of the meter movement. CCP (VREG 0.7V) C4 ΔVMAX With C4 = 0.47 F, the V/F ripple voltage is 44 mV. The last component to be selected is the return to zero capacitor C2. This is selected by increasing the input signal frequency to its maximum so the pointer is at its maximum deflection, then removing the power from the circuit. C2 should be large enough to ensure that VIN 100 k + 10 k 0 V to 4.0 V DC BIAS + CP- VOUT/F 100 k 100 k Figure 10. Driving the IL8190 from an External DC Voltage Using an Op Amp Buffer December, 2012, Rev. 02 IL8190N Speedo Input CCP 0.0033 F 30 PPM/C 3.0 k R4 1 CP+ 1.0 k C3 FREQIN 0.1 F GND GND Battery R1 3.9 D1 1.0 A 500 mW 600PV VOUT/F SQOUT R2 10 k CP+ 0.47F RT Trim Resistor 20 PPM/C 243 k GND GND COS+ SIN+ COS- SIN- VCC BIAS C1 0.1F COSINE GND C4 VREG IL8190N R3 D2 50V, 500mW Zener SINE Air Core Gauge 200 Speedometer C2 10F 1 CS8441 Air Core Stepper Motor 200 Odometer Notes: 1. C2 = 10 F with CS8441 application. 2. The product of C4 and RT have a direct effect on gain and therefore directly affect temperature compensation. 3. Ccp Range: 20 pF to 0.2 F. 4. R4 Range; 100 k to 500 k. 5. The IC must be protected from transients above 60 V and reverse battery conditions. 6. Additional filtering on the FREQIN lead may be required. 7. Gauge coil connections to the IC must be kept as short as possible (≤ 3.0 inch) for best pointer stability. Figure 11. Speedometer With Odometer or Tachometer Application 12 December, 2012, Rev. 02 IL8190N PACKAGE DIMENSIONS 13 December, 2012, Rev. 02