Connector Product Locations With manufacturing facilities, sales representatives and distributors located worldwide, please visit our website at ww.ittcannon.com for a complete listing and to find the office nearest you. GERMANY Cannonstrasse 1 Weinstadt, 71384 phone: 49.7151.699.0 fax: 49.7151.699.217 HONG KONG Unit 901 & 912, West Tower Shun Tak Center 168-200 Connaught Road Central phone: 852.2732.2720 fax: 852.2732.2919 ITALY Via Pietro Panzeri 10 Milano, 20123 phone: 39.2.58180.1 fax: 39.2.8372036 UK Jays Close, Viables Estate Basingstoke, RG22 4BA phone: 44.1256.311200 fax: 44.1256.323356 USA 666 East Dyer Road Santa Ana, CA 92705 toll free: 1.800.854.3028 phone: 1.714.557.4700 fax: 1.714.628.2142 “Engineered for life” is a registered trademark of ITT Industries.©2005. All other trademarks or registered trademarks are property of their respective owners. All data subject to change without notice. www.ittcannon.com SLC 05-Sept Interconnect Technologies & Solutions for the Transportation Industry For over 90 years, ITT has been developing innovative solutions for harsh environment applications. We have a proven track record of demonstrating our expertise and commitment to the transportation industry, offering the broadest portfolio of interconnect products. Off-Road / Heavy Vehicle Our interconnect range include sealed circulars, plastic and metal shell bayonet coupling circulars, miniature metal shell circulars, PC board header connectors and sensor and direct device connectors. ITT is also a systems supplier, providing value-added module and harness assemblies. In addition to our SLC/SLE/CLC/APV Vector series, we also offer these connectivity solutions: Cannon APD Cannon CA-Bayonet In-line and bulkhead sensors resistant to harsh environmental conditions (contaminants, vibration and shock). Signal and power connectors with exceptional sealing against the ingress of fluids and will withstand the effects of high vibrations. Cannon Trident Versatile range of electrical connectors based on a standard contact design. Options include; industrial grade, harsh environment and shielded circulars. Multifunction Grips Wide range of multifunction grip products that can be customized to meet your exact ergonomic and control needs. The ITT “Engineered Blocks” symbol and the composite ITT Iogo are registered trademarks of ITT Industries. © 2005 Cannon SLC/SLE/CLC/APV Vector Snap/Clip-Lock Environmental Sealed - Circular . . . . . .SLC/SLC-T/CLC Engineering Quick Reference Selection Guide - How to Order . . . . . .4-5 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Contact Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-13 Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Hand Tools, Semi-Automatic Tooling . . . . . . . . . . . . . . . . . . . . . . . .15-18 Test Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 SLE - Snap Lock Environmental Rectangular Engineering Quick Reference Selection Guide - How to Order . . . .20-21 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 Contact Arrangement, Polarization . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24-27 Contacts, Stamped . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 Hand Tools, Semi-Automatic Tooling . . . . . . . . . . . . . . . . . . . . . . . .29-32 Test Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33 APV Vector Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34 Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35 Product Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 Product Feature Submersible Splash Resistant Snap Lock/No of Latch Hard Body In-Line Bulkhead Mount PC Mount/Header Stamped Rem. Cont. Hand Insertable Operating Temperature Current Rating Adaptable for Sensors Possibility of Mismating Susceptibility to Damage Probability of Unmating in use Connector Sealing Method Wire Sealing Method Positive Polarization Low Level Signal Performance Secondary Lock Automated Contact Insertion Availability of Power Contacts Connector Mating Force Contact Style Contact Finish Contact Density Available Layouts SLE SLC SLC-T Feed-Thru CLC APV Vector Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes / 2 Yes / 2 Yes / 2 Yes / 1 Yes Yes / 2 Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes No No No Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes -40°C to +150°C -40°C to +150°C -40°C to +150°C -40°C to +150°C -40°C to +150°C -40°C to +150°C 6A/13A 6A/13A 6A/13A 6A 6A/13A 13A/25A No Yes Yes Yes Yes Yes Very Low Very Low Very Low Very Low Very Low Very Low Very Low Very Low Very Low Very Low Very Low Very Low Very Low Very Low Very Low Very Low Very Low Low O Ring Cp Interfacial Interfacial O Ring Cp O Ring Cp O Ring Cp Grommet Grommet Grommet Grommet Grommet Ind Wire Sl Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Not Reqd. Not Reqd. Not Reqd. Not Reqd. Yes Yes Possible Possible Possible Possible Yes Possible Yes Yes Yes No No Yes Low Low Medium Low Low Low Pin / Skt. Pin / Skt. Pin / Skt. Pin / Skt. Pin / Skt. Pin / Skt. Ni / Au Au Au Au Au Au Low High High High High Low 2 a 2-3-4 19, 28 5, 8, 10,15 5, 8, 10,15 2p, 2s Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 3 Snap/Clip-Lock Environmentally Sealed - Circular Engineering Quick Reference Selection Guide Plug 5 Position 4 Position 2 Position Receptacle Plug Contact Arrangement Contact Cannon 1 2 2 Receptacle 2 2 1 1 3 5 4 3 4 1 5 Inline Feed Thru Inline PCB Inline Clip Lock Clip Lock Clip Lock Snap Lock Snap Lock Specifications CS-216 CS-216 CS-216 CS-206 CS-206 Plug 086-0066-000 w/Wedgelock 086-0058-000 Standard 086-0058-000 Standard Contact Cannon 098532-0000 (5 A) 098532-001 (13 A) 098532-0000 (5 A) 098532-001 (13 A) Receptacle 086-0061-000 w/Wedgelock 083-0242-000 Contact Cannon 098531-0000 (5 A) 098531-0001 (13 A) 098530-0000 (5 A) 098530-0001 (13 A) Terminals See page 14 See page 14 Contact Cannon See page 14 See page 14 Features How to Order SLC 5 T 13 0 0 Series Prefix Size/Configuration Connector Type Contact Termination Material/Finish Modifier Mechanical Modifier Series Prefix SLC - Snap-Lock Circular Size/Configuration 5-5 Cavity Housing 8-8 Cavity Housing 10-10 Cavity Housing 15-15 Cavity Housing Contact Termination 5-5A 13 - 13 A Material/Finish Modifier 0 -Standard Assembly (Silicone Elastomer) 1 -Fluorosilicone Elastomer Mechanical Modifier Connector Type 0 -Standard Assembly P - Plug, In-line (Cable-to-Cable)* R - Receptacle, In-line (Cable-to-Cable) T - Receptacle, Snap-thru B - Receptacle, PCB *Note: In-line Plug mates with all 3 receptacle types (In-line, Snap-thru, and PCB.) Dimensions shown in mm Specifications and dimensions subject to change 4 www.ittcannon.com Snap/Clip-Lock Environmentally Sealed - Circular Engineering Quick Reference Selection Guide Plug 15 Position 10 Position 8 Position Receptacle Plug Receptacle Plug 4 3 12 3 1 7 2 2 8 5 4 7 8 5 3 4 4 2 2 1 3 4 3 6 Receptacle 11 4 13 2 1 5 5 10 9 1 9 9 7 7 8 2 10 14 15 6 6 6 8 10 8 6 8 9 6 7 7 PCB Inline Snap-thru PCB Inline Snap-thru Snap-thru Snap Lock (Double) Snap Lock (Double) Snap Lock (Double) Snap Lock (Double) Snap Lock (Double) Snap Lock (Double) Snap Lock (Double) CS-210 CS-210 CS-210 CS-206 CS-206 CS-210 CS-210 098532-0010 098532-0008 098532-0010 098532-0002 (5 A) 098532-0002 (5 A) 098532-0002 (5 A) 098532-0003 (13 A) 098532-0003 (13 A) 098532-0003 (13 A) 086-0060-000 - - 098533-0010 098531-0002 (5 A) 098530-0002 (5 A) 098531-0003 (13 A) 098530-0003 (13 A) 098533-0002 098533-0003 086-0059-000 See page 14 See page 14 See page 14 See page 14 See page 14 See page 14 See page 14 Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 5 3 11 15 14 5 10 1 12 13 5 1 Cannon SLC/SLC-T/CLC Snap/Clip-Lock Environmentally Sealed - Circular The Snap Lock Environmental Series is environmentally sealed connector created for printed circuit board, black box, cable-to-cable or bulkhead applications. When your under-the-hood requirements call for tough performance, the SLC "snaps" into a tightly sealed connection that can withstand heat, shock and vibration. The connector is designed to preserve the integrity of the solid state package, while protecting against contaminants - even when unmated. Gold, tin/lead plated stamped contacts add durability. A rugged, thermoplastic receptacle body maximizes performance by withstanding temperature variances from -40°C to +150°C (material rating). The SLC series is available in 2, 5, 8, 10, 15 contact cavity configurations. It can also be adapted to robotics assembly. Should you requirement demand higher density configurations, consult Customer Service. Product Features and Benefits · Superior environmental sealing · Material rating: -40°C to +150°C continuous operation at rated current · Available in sizes 2, 5, 8, 10, 15 contacts · Crimp stamped gold, tin/lead plated contacts · Hand insertable/removable contacts · Current rating 5 A and 13 A versions · Low millivolt drop · Low contact resistance · Small footprint on P.C. board and low profile · Adaptable to robotics assembly · Latch with tactile and audible feedback · Increases durability and provides for minimum installation · Low installed cost · Requires less PCB space Performance Specifications Contact Resistance Insulation Resistance Current Rating Dielectric Withstanding Voltage Applicable Cannon Specification Material Rating Operating Temperature Crimp Contacts Wire Size Wire Insulation Sealing Range Contact Insertion Contact Extraction Contact Retention Wire Strip Length 10mΩ maximum 20MΩ minimum (USCAR) 5 A signal continuous at 150°C all contacts, 2 position 13 A power continuous at 150°C all contacts, 5 position and 10 position only 1000 Vrms AC at sea level SLC (CS-206) SLCT 5 & 10 (210) SLCT8 (216) SLCT 15 (206) -40°C to +150°C Semi-automatic or hand crimpable or fully automatic 20 - 16 AWG 1,98 (.078) to 3,30 (.130) dia. No tool required. Suitable for automation. Rear Removable 20 lbs. Minimum per contact 5,59 (.220) to 5,33 (.210) Materials and Finishes Connector Housing Contacts Finish Environmental Seal High temperature thermoplastic Copper alloy Engaging area: Gold over nickel Crimp/P.C. tail area: Tin/lead over nickel - standard offering Tin/Lead over nickel - Option #2 all over High temperature silicone elastomer Dimensions shown in mm Specifications and dimensions subject to change 6 www.ittcannon.com Cannon SLC/SLC-T/CLC Snap/Clip-Lock Environmentally Sealed - Circular Contact Cavity Arrangements - Mating Face View Plug 2 1 1 1 2 3 5 8 3 6 4 4 5 5 Way 2 Way 2 7 8 Way 3 3 2 11 2 1 13 5 10 5 10 9 6 8 4 12 4 14 15 1 9 8 7 6 7 10 Way 15 Way Receptacle 2 2 3 2 1 4 1 1 3 4 5 2 Way 5 Way 3 12 2 5 10 2 1 1 7 11 8 5 14 15 9 8 7 10 Way 15 Way Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 7 4 13 10 9 6 6 8 Way 3 4 7 8 5 6 Cannon SLC/SLC-T/CLC Snap/Clip-Lock Environmentally Sealed - Circular Plug, In-line* (Cable-to-Cable) (Type P) SLC-5, SLC-10 Side View Plug Assembly Front-Face View 5 Cavity Housing Front-Face View 10 Cavity Housing In-line Plug* (Mates with SLC types R, T, and B) Housing Size Rating Part Number Description 5 5A 098532-0011 SLC-5P5-00 27,81 (1.095) A 18,03 (.710) ØB 5 13 A 098532-0001 SLC-5P13-00 26,80 (1.055) 18,03 (.710) 10 5A 098532-0002 SLC-10P5-00 34,92 (1.375) 24,15 (.990) 10 13 A 098532-0003 SLC-10P13-00 34,04 (1.340) 25,15 (.990) *Contact lead assemblies are customer terminated and installed. See page 14, part numbers 110238-0488, 110238-2003. Dimensions shown in mm Specifications and dimensions subject to change 8 www.ittcannon.com Cannon SLC/SLC-T/CLC Snap/Clip-Lock Environmentally Sealed - Circular Receptacle, In-line* (Cable-to-Cable) (Type R) SLC-5, SLC-10 Side View Receptacle Assembly Front-Face View 5 Cavity Housing Front-Face View 10 Cavity Housing In-line Receptacle* (Mates with SLC type P) Housing Size Rating Part Number Description 5 5A 098530-0000 SLC-5R5-00 A ØB 5 13 A 098530-0001 SLC-5R13-00 23,75 (.935) 18,03 (.710) 24,38 (.960) 10 5A 098530-0002 SLC-10R5-00 31,24 (1.230) 25,15 (.990) 31,62 (1.245) 10 13 A 098530-0003 SLC-10R13-00 30,86 (1.215) 25,15 (.990) 31.62 (1.245) 24,13 (.950) C Ref. 18,03 (.710) 24,38 (.960) *Contact lead assemblies are customer terminated and installed. See page 16, part numbers 110238-0446, 110238-2004. Square Flange Snaps onto Type R and B connectors Materials and Finishes Material: Thermoplastic Color: Black Housing Size Part Number 5 066-9504.000 23,37 (.920) A 31,24 (1.230) 32,51 - 31,75 (1.280 - 1.250) 10 066-9504-001 28,45 (1.120) 36,32 (1.430) 25,40 - 24,64 (1.000 - .970) Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 9 B Max. ØC Cannon SLC/SLC-T/CLC Snap/Clip-Lock Environmentally Sealed - Circular Receptacle, Snap-thru* (Type T) SLC-5, SLC-10 Front-Face View 10 Position Side View Front-Face View 5 Position Panel Rear Face View Panel Section View Snap-thru Receptacle* (Mates with SLC Type P) Housing Size Rating Part Number Description 5 5A 098533-0000 SLC-5T5-00 37,21 (1.465) ØA 24,13 (.950) ØB 25,60 (1.008) ØC 15,62 (.615) ØD 5 13 A 098533-0001 SLC-5T13-00 36,96 (1.455) 23,75 (.935) 25,48 (1.003) 15,34 (.605) 10 5A 098533-0002 SLC-10T5-00 47,62 (1.875) 31,24 (1.230) 35,05 (1.380) 20,19 (.795) 10 13 A 098533-0003 SLC-10T13-00 47,37 (1.865) 30,86 (1.215) 34,92 (1.375) 19,94 (.785) *Contact lead assemblies are customer terminated and installed. See page 14, part numbers 110238-0446, 110238-2004. Dimensions shown in mm Specifications and dimensions subject to change 10 www.ittcannon.com Cannon SLC/SLC-T/CLC Snap/Clip-Lock Environmentally Sealed - Circular Receptacle, PCB* (Type B) SLC-5, SLC-10 Front-Face View 5 Cavity Housing Front-Face View 10 Cavity Housing Side View In-Line Receptacle With PCB Contacts In-line Receptacle* (Mates with SLC Type P) Size Rating Part Number Description 5 5A 098531-0000 SLC-5B5-00 24,13 (.950) 18,03 (.710) 24,38 (.960) 5 13 A 098531-0001 SLC-5B13-00 23,75 (.935) 18,03 (.710) 24,38 (.960) 10 5A 098531-0002 SLC-10B5-00 31,24 (1.230) 25,15 (.990) 31,62 (1.245) 10 13 A 098531-0003 SLC-10B13-00 30,86 (1.215) 25,15 (.990) 31,62 (1.245) *PCB Contacts are factory installed. Recommended PCB Layout Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 11 A ØB C Ref. Cannon SLC/SLC-T/CLC Snap/Clip-Lock Environmentally Sealed - Circular Receptacle, Snap-thru SLCT-8 48,26 (1.900) Part No.: 098533-0010 (mates with 098532-0008) 27,56 (1.085) Receptacle, Feed-thru CLC-2 Part No.: 086-0057-000 13,85 (.550) STRAIGHT PIPE THREAD SEALED INTERFACE fl SEALED INTERFACE 10,10 (.400) 4,45 (.175) 22,90 (.900) PANEL MAX Note: In-line plug and receptacle available. 20,30 (.800) 15,90 (.600) 44,00 (1.700) Plug, Feed-thru CLC-2 Part No.: 086-0058-000 With Silicone Grommet Seal Part No.: 086-0058-001 With Silicone Grommet Seal Part No.: 086-0058-002 With Fluorosilicone Seal 32,26 (1.270) 23,00 (.900) 16,60 (.650) 13,20 (.520) A 4,45 (.175) B 19,30 (.760) Right Angle CLC and CLC Y-Splice, please contact Product Management. Dimensions shown in mm Specifications and dimensions subject to change 12 www.ittcannon.com Snap/Clip-Lock Environmentally Sealed - Circular Plug, Snap-thru SLC-15 Part Number: 086-0060-000 Receptacle, Snap-thru SLC-15 Part Number: 086-0059-000 Consult factory for alternate layouts. Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 13 Cannon SLC/SLC-T/CLC Cannon SLC/SLC-T/CLC Snap/Clip-Lock Environmentally Sealed - Circular Contacts, Stamped, 5 and 13 Amp Socket (use in plugs) Description 5A 13 A Hooded Socket Socket Part Number 110238-1016 (030-2480-007) Hooded Socket Pin (use in receptacles) Reeled Pin Part Number 110238-0446 (030-2464-007) 110238-2004 (030-2464-003) Socket Part Number 110238-0488 (030-2480-000) 110238-2003 (030-2480-003) Number of Contacts 4,500 4,000 Accessories Sealing Plugs Connector Clip Material: Thermoplastic, Color: Natural Part Number: 225-0093-000 +125°C Rating Material: Thermoplastic, Color: Natural Part Number: 225-0093-000 +125°C Rating Mounting Hardware for use on In-line Receptacle (Cable-to-Cable) (Type R) Fits Ø6,35 (.250) hole x 0,51 (.020) thick panel. Dimensions shown in mm Specifications and dimensions subject to change 14 www.ittcannon.com Snap/Clip-Lock Environmentally Sealed - Circular Cannon SLC/SLC-T/CLC Extraction Tool Contact Extraction Tool Part Number: 274-7068-001 Tip Part Number: 323-9519-000 A Standard CET - SLE/SLC is available for extraction of the individual crimp contacts. Insertion tool is not required. Insertion / Extraction Instructions for Crimp Contacts Insertion Tool No insertion tool is required. The contact is easily snapped in from the rear of the connector manually. 1. Move to the rear of the connector so that the contact cavities can be identified. 2. Insert a crimp terminated assembly into a selected cavity. 3. Continue the forward movement until and audible snap can be felt and heard. Slight pull in the opposite direction will confirm complete insertion. Extraction 1. Open the CET - SLC Extraction tool and place it over the insulation of the wire. 2. Using a straight motion forward, insert the tool along the wire until it bottoms against the connector. (Do not use a screwing motion damage will result.) 3. While the extraction tool is in place, simply pull the wire/contact assembly out. Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 15 4. Remove the extraction tool. Extraction is complete. Snap/Clip-Lock Environmentally Sealed - Circular Cannon SLC/SLC-T/CLC Hand Crimp Tool Operation Hand Crimp Tool - CCT - SLC / SLE Part Number: 995-0002-232 The CCT-SLC/SLE hand crimp tool is designed to crimp individual SLC/SLE contacts on wire sizes 16, 18, and 20 AWG. Each cycle is ratchet-controlled (The tool must be completely closed before it can be reopened) to assure a satisfactory crimp each time. Over and under crimps are eliminated. This tool is for use when the requirement is for low to moderate volume quantities, and for on-site applications where semiautomatic tools cannot be practically used. 1. Cycle the CCT - SLE / SLC hand tool to the open position. 2. While pressing upward on the locator spring, insert the contact with tails upward completely into the locator. 3. When correctly positioned the contact should be located beyond flush with the edge of the CCT - SLE / SLC and positioned in the concave polished split level crimp. 4. Partially (usually the first click) Cycle the hand tool assuring that the upward thrusting tails of the contact has started engaging with the top jaw of the tool. (There is a slight tendency for the contact to roll out of vertical alignment.) 5. Insert the pre-stripped wire into the crimp area of the contact and completely cycle the tool. 6. While pressing upward on the locator spring withdraw the crimp termination. Wire Stripping 7. The result will be a perfect termination. 8. Note that there are no unterminated wire strands, and that some strand ends can be seen at the forward edge of the crimp. Also note the insulation is gripped by the smaller secondary crimp. Distortion is at a minimum, both axially and laterally - no sharp edges. Tolerance Low High 5 and 13 A Contact B A 5,33 (.210) 2,41 (.095) 5,59 (.220) 3,30 (.130) Dimensions shown in mm Specifications and dimensions subject to change 16 www.ittcannon.com Snap/Clip-Lock Environmentally Sealed - Circular Cannon SLC/SLC-T/CLC Lease Automatic Tooling - North America* ABT-607 Pneumatic Crimper The ABT-607 is a pneumatic powered and controlled machine. It is designed for customers with moderate volume. This machine is designed to semiautomatically crimp stamped and formed contacts onto pre-stripped stranded or single conductor electrical wire. This machine will accommodate size 34 thru 12 AWG wire and is actuated by the use of a foot pedal. Machine Crimp Rate: 800 per hour The ABT-500 Universal Cannon Crimp Die, is a flywheel driven, electronically controlled machine that is designed to semi-automatically crimp stamped and formed contacts on stranded or single conductor, prestripped wire. This machine will accommodate size 34 thru 12 WG wire. The machine is actuated by the use of a foot pedal. Machine Crimp Rate: 1300 per hour The ABT-620 Universal Cannon Crimper/Stripper is a pneumatic powered, microprocessor controlled machine. It is designed to semi-automatically strip insulation from stranded or single conductor electrical wire and attach a stamped and formed contact by crimping. The machine will accommodate 34 thru 12 AWG wire. Primary application of the machine is the termination of jacketed cable where the individual leads cannot be stripped by fully automated equipment. The ABT-620 UCCS operates automatically upon insertion of a wire or it can be switched over to foot pedal operation if desired. Machine Crimp Rate: 1200+ per hour Power Requirements: Pneumatic = 100 psi, 2 cu. ft. per min. ABT-500 UCCD Power Requirements: Electrical = 115VAC, 60Hz, 20A ABT-620 UCCS * For other geographical regions, contact Cannon for details. Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 17 Power Requirements: Electrical = 115VAC, 60Hz, 20A Pneumatic = 80 psi, 3 cu. ft. per min. Cannon SLC/SLC-T/CLC Snap/Clip-Lock Environmentally Sealed - Circular Crimp Pot Cross Section D CRIMP WIDTH C CRIMP HEIGHT Crimp Height and Width CRIMP POT CROSS SECTION The wire crimp heights listed are only reference and valid for the correspondingly listed wire size, wire plating and wire stranding. The wire crimp tensile values must be used to assure the performance of crimped contacts. For wire crimp information not listed in this table, please contact Cannon. Crimp Tensile Strength Wire Gauge (AWG) 18 D Ref. C* D Ref. C* Signal (5A) .064* .082 .056* .080 Power (13A) .066* .082 .062* .080 * Hand Tools are ± .002 and machines are ± .001 20 16 C* .054* .058* D Ref. .080 .080 Insulation Height and Width Wire Gauge (AWG) 18 Width Height Height Max Max** Max Signal (5A) .110 .115** .105 Power (13A) .110 .115** .105 ** Measurements are taken without crimping wire insulation. 20 16 Width Max** .110** .110** Height Max .105 .105 Width Max** .110** .110** Wire Trim Dimension (.220 - .210) (.130 - .095) 16 35 lbs. Wire Size (AWG) Tensile Min (lbs) 18 25 lbs. 20 20lbs. Dimensions shown in mm Specifications and dimensions subject to change 18 www.ittcannon.com Cannon SLC/SLC-T/CLC Snap/Clip-Lock Environmentally Sealed - Circular Test Parameters SLC Products are designed to meet Cannon specifications CS-206, CS-210, and CS-216. Items of most general interest to users are designers are listed below. Test Description Reference Paragraph Requirements Environmental Sealing 3.2.3.5 3.2.3.6 3.2.3.7 3.2.3.8 3.2.3.9 3.2.3.2 Sand and Dust MIL-STD-202 Method 110 Test Condition A 5% salt spray 96 hours 10 cycles of 24 hours, 90-98% humidity Steam Cleaning/Pressure Wash 95°C, 375 Cycles 750 PSIG Solvent Resistance/Immersion (see 3.2.3.9) Thermal Shock 100 Cycles -40°C to +150°C ± 3°C Contact Crimp Tensile Strength 3.2.2.1 The minimum tensile load required to separate the wire from the contact, either by pulling the wire out of the crimp joint or by breaking the wire within the crimp joint shall not be less than the applicable limits as specified. Wire breakage or contact damage not due to crimping at less than tensile loads shall not constitute a failure. Wire Size AWG Crimp Tensile Strength, Pounds Minimum 16 35 18 25 20 20 Insulation Resistance 3.2.1.1 Mated and wired connectors shall exhibit an insulation resistance greater than 100 megohms between all contacts. This limit shall apply after exposure to each environment including salt solution immersion. Tests shall be performed at 100 VDC ± 10%. Dielectric Withstanding Voltage Low Level Contact Resistance Mechanical Shock 3.2.1.2 Wired and mated connectors shall show no evidence of breakdown between adjacent contacts when tested at 1000 VDC ± 5%. Connectors shall meet this requirement after exposure to each environment. Current leakage shall be less than 1.0 milliamp. 3.2.1.4 The low level contact resistance of mated contacts shall be less than 10 milliohms when measured across the contacts and crimp joints. The test current shall be a maximum of 100 milliamps with an open circuit test voltage of 20 millivolts maximum. 3.2.3.3 Connectors shall be subjected to three shocks in each direction applied along the three mutually perpendicular axes of the connector test specimen for a total of 12 shocks. Each shock shall consist of a terminal peak sawtooth pulse with a peak value of 100 g's and a duration of 6 milliseconds. Vibration 3.2.3.4 Connectors shall be subjected to random vibration in accordance with MIL-STD-1344, Method 2005.1, test condition VI for 20 hours along each of the following three axes: Direction Grms Radial axis of connector (Y) 10.2 Longitudinal axis of connector (Z) 10.2 Electrical continuity of the connectors shall be monitored during the last 20 minutes sweep in each axis with a test current of 100 milliamps or less and a test voltage less than 2VDC. Electrical discontinuities in excess of 10 microseconds shall be cause of failure. Durability 3.2.2.6 Connectors shall be subjected to 25 cycles of mating and unmating at room temperature. Following this test there shall be no evidence of damage to the contacts, contact plating, connector housing or seals which may prove detrimental to reliable performance of the connector. Contact 3.2.2.2 Contacts shall not be displaced greater than 0.030 inches from the connector body when a force of 10 pounds is applied. When this test follows maintenance again the same contacts shall be tested. Maintenance Aging 3.2.2.3 Consist of subjecting each wired receptacle to 5 cycles of removal and reinsertion of 20% of the contacts or a minimum of 5 per connector with approved tooling. Mating and Separating Force Solvent Resistance Immersion 3.2.2.4 The maximum force required to mate the plug and receptacle shall be 10 pounds. The maximum force required to separate the plug and receptacle shall be 5 pounds. The rate of travel shall be one inch per minute. 3.2.2.9 Connectors shall be subjected to the following fluids at the temperature and length of time specified. Following the fluid dip or immersion, the connectors shall be immersed to a depth of 2 to 12 inches in a 5% salt-water solution for 24 hours at room temperature. At the completion of the salt-water immersion test, while still immersed, the connectors shall meet the insulation resistance requirement specified herein. Fluid Method Temperature No. 2 Diesel Fluid Immersion (2) 140°F Methyl Alcohol Dip (1) Room Temperature Antifreeze - Prestone Immersion (2) 180°F - 50% Water/50% Immersion (2) 180°F Ethylene Glycol Degreaser - Gunk Dip (1) Room Temperature - Mineral Spirits Dip (1) Room Temperature Paint (Oil Base) Immersion (2) Room Temperature Lubricating Oil Immersion (2) 200°F (SAE 10 W40) Dip (1) Room Temperature Brake Fluid (Delco Supreme) Room Temperature Dip (1) Transmission Fluid fully submerged and pressurized @ 7 psi. (Dextron) (1) Dip: Connectors shall withstand a one second dip and a three minute air dry for a total of 80 cycles. (2) Immersion: Connectors shall withstand immersion for one hour. Temperature Life 3.2.3.1 Connectors shall be subjected to a temperature of 150°C ± 3°C for a period of 1000 hours. At the end of the temperature soak period and after removal from the chamber, the connectors shall meet the insulation resistance and dielectric withstanding voltage requirements specified herein. Connectors shall be operated at rated current throughout the duration of the temperature life test. Upon removal from the chamber at the conclusion of the test, the connectors shall show no visual signs of damage, which may be detrimental to the performance of the connector. Thermal Cycling 3.2.3.2 Connectors shall be subjected to 100 thermal cycles from -40°C to +150°C. One cycle shall consist of the transitions from room temperature to -40°C to +150°C, and from 150°C to room temperature. One cycle shall be accomplished in a three-hour period with a minimum stabilization period of 15 minutes at each temperature extreme. The chamber temperature transition rate shall be a minimum of 1.30°C per minute and a maximum of 6.00°C per minute. Specifications and dimensions subject to change www.ittcannon.com 19 Cannon SLE Snap-Lock Environmentally Sealed - Rectangular Engineering Quick Reference Selection Guide Part No. Description 19 Position 28 Position Contact Arrangement Plug, Straight PCB 19 Position 28 Position No. of Contacts For PCB Layout, see page 24. SLEB19P4S SLEB19P4D SLEB19P4L SLEB19P4SG SLEB19P4R SLEB19P4UG SLEB19P4U SLEB19P4DG SLEB19S2SF SLEB19S2R SLEB19S2S SLEB19S2U SLEB19S2L SLEB19S2D 19 SLEB19N3P SLEB19N3PN SLEB19N3PM SLEB19N3 130415-0000 130415-0004 130415-0001 130415-0005 130415-0002 SLEB19T3P SLEB19T3 SLEB19T3PM SLEB19T3H SLEB19T3PN SLEC28P4S SLEC28P4L SLEC28P4R SLEC28P4U SLEC28P4D SLEC28P4SG SLEC28P4UG SLEC28P4DG SLEC28S2SF SLEC28S2R SLEC28S2S SLEC28S2U SLEC28S2L SLEC28S2D 28 SLEC28N3P SLEC28N3PN SLEC28N3PM SLEC28N3 SLEC28T3P SLEC28T3PE SLEC28T3PM SLEC28T3 SLEC28T3PN 130415-0000 130415-0004 130415-0001 130415-0005 130415-0002 SLEB130411 SLEB19S12 SLEB130411 SLEB19S14 19 SLEC130415 SLEC28S12 SLEC130414 SLEC28S14 28 How to Order SLE B 19 P 4 S G ** Series Prefix Size Number of Contacts Contact Termination Connector Type Connector Termination Mechanical Modifier Material/Finish Modifier Dimensions shown in mm Specifications and dimensions subject to change 20 www.ittcannon.com Cannon SLE Snap-Lock Environmentally Sealed - Rectangular Engineering Quick Reference Selection Guide 19 Position Plug, 90° PCB 28 Position Plug, In-line 19 Position 28 Position Receptacle, In-line 19 Position 28 Position For PCB Layout, see page 25 130408-0000 130408-0001 130408-0002 130408-0003 130408-0004 130408-0010 130408-0011 130408-0012 130413-0000 130413-0003 130413-0001 130413-0004 130413-0002 130413-0005 130414-0000 130414-0002 130414-0001 130414-0004 130412-0000 130412-0004 130412-0001 130412-0010 130412-0002 130412-0011 130412-0003 130412-0012 130413-0000 130413-0003 130413-0001 130413-0004 130413-0002 130413-0005 130414-0000 130414-0002 130414-0001 130414-0004 Note: For configuration contact Cannon. Note: For configuration contact Cannon. Series Prefix SLE - SLE-Snap Lock Environmental Size B-19 Cavity Housing C-28 Cavity Housing Number of Contacts 19 or 28 Contact Termination T - Tuning Fork Straight [Plug with 3,05 (.120) min. PCB tails] N - Tuning Fork 90° [Plug with 2,54 (.100) min. PCB tails] P - Crimp Pin (Receptacle) S - Crimp Socket (Plug) P1 - Crimp Pin Power (Receptacle) S1 - Crimp Socket Power (Pin) Connector Type 2 - Plug, In-line (Cable-to-Cable) 3 - Plug, PCB 4 - Receptacle, In-line (Cable-to-Cable) Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 21 Connector Termination S - Straight (Endbell) L - 90° Left (Endbell) R - 90° Right (Endbell) U - 90° Up (Endbell) D - 90° Down (Endbell) P - Potted (PCB Only) Mechanical Modifier F - With Flange Mount (Plug only) G - Screwlock Applications (Receptacle only) M - Metric Threaded Inserts N - Threaded Inserts #6-32 E - Threaded Inserts #6-32 Cannon SLE Snap-Lock Environmentally Sealed - Rectangular The Snap Lock Environmental Series is environmentally-sealed connector created for printed circuit board, blackbox, cable-to-cable, or bulkhead applications. When your under-the-hood requirements call for tough performance, the SLE "snaps" into a tightly sealed connection that can withstand heat, shock and vibration. The connector is designed to preserve the integrity of the solid state package, while protecting against contaminants - even when unmated. Polarization, scoop-proofing and hand insertion of contacts are part of the package. Gold, tin/lead-plated stamped contacts add durability. A rugged, thermoplastic receptacle body maximizes performance by withstanding temperature variances from -40°C to +125°C. The SLE series is available in both 19 and 28 contact cavity configurations. It can also be adapted to robotic assembly. Should your requirement demand higher density configurations, consult Customer Service. Product Feature and Benefits · · · · · · Superior environmental sealing -40°C to +125°C continuous operation at rated current Available in two sizes, 19 and 28 contacts Crimp stamped gold, tin/lead plated contacts Hand insertable/removable contacts Current rating 5 A and 13 A versions · · · · · · Low millivolt drop Small footprint on P.C. board and low profile 5-way alternate polarization Integral mold latch. Adaptable to robotic assembly. Multi-direction, easily assembled endbells Optional secondary bail latch · · · · · Latch with tactile and audible feedback Low installed cost Meets both signal and power requirements Versatile cable strain relief, up, down, straight, left ad right, flange/bulkhead Connector mating assurance Performance Specifications Contact Resistance Insulation Resistance Current Rating Dielectric Withstanding Voltage Applicable Cannon Specification Operating Temperature Crimp Contacts Wire Size Wire Insulations Sealing Range Polarization Contact Insertion Contact Extraction Contact Retention Wire Strip Length 10 mΩ maximum 100 MΩ minimum 5 A signal continuous at 125°C all contacts 13 A power continuous at 125°C all contacts 1000 Vrms AC at sea level CS-189 -40°C to +125°C Semi-automatic or hand crimpable 20-16 AWG 2,41 (.095) to 3,30 (.130) dia. 'D' shaped interface with five alternate positions. No tool required. Suitable for automation. Rear removable 25 lbs. Minimum per contact 5,59 (.220) to 5,33 (.210) Materials and Finishes Connector Housing Contacts Finish Environmental Seal High temperature thermoplastic Copper alloy Engaging area: Gold over nickel Crimp/P.C. tail area: Tin/lead over nickel High temperature silicone elastomer Dimensions shown in mm Specifications and dimensions subject to change 22 www.ittcannon.com Cannon SLE Snap-Lock Environmentally Sealed - Rectangular Contact Cavity Arrangement Face View - Engaging Face of Plug Size B 19 Contacts Size C 28 Contacts Power Version* Power Version* *Contact Cannon Polarization Normal W X Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 23 Y Z Cannon SLE Snap-Lock Environmentally Sealed - Rectangular Endbells Connectors are supplied with endbell assemblies. Part number by Shell Size SLEB SLEC B Max. 26,16 (1.030) 26,16 (1.030) F Max. 50,80 (2.000) 66,04 (2.600) Cable Entry I.D. 14,73 (.580) 19,81 (.780) Plug, In-line (Cable-to-Cable) With Flange Endbell (Plug Only) Note: Plugs are supplied with endbell assemblies. Shell Size SLEB SLEB SLEB SLEB SLEB SLEB SLEC SLEC SLEC SLEC SLEC SLEC Number of Contacts 19 19 19 19 19 19 28 28 28 28 28 28 Part Number* Nomenclature 130409-0000* 130409-0001* 130409-0002* 130409-0003* 130409-0004* 130409-0005* 130413-0000 130413-0001 130413-0002 130413-0003 130413-0004 130413-0005 SLEB19S2SF SLEB19S2S SLEB19S2L SLEB19S2R SLEB19S2U SLEB19S2D SLEC28S2SF SLEC28S2S SLEC28S2L SLEC28S2R SLEC28S2U SLEC28S2D A Max. 71,88 (2.830) 71,88 (2.830) 71,88 (2.830) 71,88 (2.830) 71,88 (2.830) 71,88 (2.830) 87,11 (3.430) 87,11 (3.430) 87,11 (3.430) 87,11 (3.430) 87,11 (3.430) 87,11 (3.430) C Max. 47,50 47,50 47,50 47,50 47,50 47,50 62,74 62,74 62,74 62,74 62,74 62,74 (1.870) (1.870) (1.870) (1.870) (1.870) (1.870) (2.470) (2.470) (2.470) (2.470) (2.470) (2.470) D ±0,38 (.015) 59,05 59,05 59,05 59,05 59,05 59,05 74,29 74,29 74,29 74,29 74,29 74,29 (2.325) (2.325) (2.325) (2.325) (2.325) (2.325) (2.925) (2.925) (2.925) (2.925) (2.925) (2.925) *Select polarization, see page 25. Dimensions shown in mm Specifications and dimensions subject to change 24 www.ittcannon.com Cannon SLE Snap-Lock Environmentally Sealed - Rectangular Receptacle, In-line (Cable-to-Cable) 90° Left and Right Straight Screwlock Note: Receptacles are supplied with endbell assemblies. Shell Size SLEB SLEB SLEB SLEB SLEB SLEB SLEB SLEB SLEC SLEC SLEC SLEC SLEC SLEC SLEC SLEC Number of Contacts Part Number* 19 19 19 19 19 19 19 19 28 28 28 28 28 28 28 28 130408-0000* 130408-0001* 130408-0002* 130408-0003* 130408-0004* 130408-0010* 130408-0011* 130408-0012* 130412-0000 130412-0001 130412-0002 130412-0003 130412-0004 130412-0010 130412-0011 130412-0012 E Nomenclature SLEB19P4S SLEB19P4L SLEB19P4R SLEB19P4U SLEB19P4D SLEB19P4SG SLEB19P4UG SLEB19P4DG SLEC28P4S SLEC28P4L SLEC28P4R SLEC28P4U SLEC28P4D SLEC28P4SG SLEC28P4UG SLEC28P4DG A Max. 59,44 59,44 59,44 59,44 59,44 59,44 59,44 59,44 76,45 76,45 76,45 76,45 76,45 76,45 76,45 76,45 (2.340) (2.340) (2.340) (2.340) (2.340) (2.340) (2.340) (2.340) (3.010) (3.010) (3.010) (3.010) (3.010) (3.010) (3.010) (3.010) *Select polarization, see page 23. Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 25 C Max. 44,07 44,07 44,07 44,07 44,07 44,07 44,07 44,07 59,31 59,31 59,31 59,31 59,31 59,31 59,31 59,31 (1.735) (1.735) (1.735) (1.735) (1.735) (1.735) (1.735) (1.735) (2.335) (2.335) (2.335) (2.335) (2.335) (2.335) (2.335) (2.335) D Max. 50,58 50,58 50,58 50,58 50,58 50,58 50,58 50,58 66,04 66,04 66,04 66,04 66,04 66,04 66,04 66,04 ±0,38 (.015) (2.000) (2.000) (2.000) (2.000) (2.000) (2.000) (2.000) (2.000) (2.600) (2.600) (2.600) (2.600) (2.600) (2.600) (2.600) (2.600) F Max. 55,87 (2.200) 55,87 (2.200) 55,87 (2.200) 55,87 (2.200) 55,87 (2.200) 55,87 (2.200) 55,87 (2.200) 55,87 (2.200) 71,11 (2.800) 71,11 (2.800) 71,11 (2.800) 71,11 (2.800) 71,11 (2.800) 71,11 (2.800) 71,11 (2.800) 71,11 (2.800) 64,25 64,25 64,25 64,25 64,25 64,25 64,25 64,25 79,49 79,49 79,49 79,49 79,49 79,49 79,49 79,49 (2.530) (2.530) (2.530) (2.530) (2.530) (2.530) (2.530) (2.530) (3.130) (3.130) (3.130) (3.130) (3.130) (3.130) (3.130) (3.130) Cannon SLE Snap-Lock Environmentally Sealed - Rectangular Plug, PCB, Straight 2X 4,80-4,69 (.189-.185) A B 24,13-23,72 (.950-.930) CL 18,42-18,03 (.725-.710) D Panel Cutout Shell Size SLEB SLEB SLEB SLEB SLEB SLEC SLEC SLEC SLEC SLEC Number of Contacts Part Number* Nomenclature 130411-0000* 130411-0001* 130411-0002* 130411-0004* 130411-0005* 130415-0000 130415-0001 130415-0002 130415-0004 130415-0005 SLEB19T3P SLEB19T3PM SLEB19T3PN SLEB19T3E SLEB19T3 SLEC28T3P SLEC28T3PM SLEC28T3PN SLEC28T3PE SLEC28T3 19 19 19 19 19 28 28 28 28 28 A Max. 63,50 63,50 63,50 63,50 63,50 78,94 78,94 78,94 78,94 78,94 (2.500) (2.500) (2.500) (2.500) (2.500) (3.108) (3.108) (3.108) (3.108) (3.108) B Max. 74,94 74,94 74,94 74,94 74,94 54,61 54,61 54,61 54,61 54,61 D Max. (3.100) (3.100) (3.100) (3.100) (3.100) (2.150) (2.150) (2.150) (2.150) (2.150) 56,13 56,13 56,13 56,13 56,13 71,37 71,37 71,37 71,37 71,37 (2.210) (2.210) (2.210) (2.210) (2.210) (2.810) (2.810) (2.810) (2.810) (2.810) E Max. 47,62 47,62 47,62 47,62 47,62 62,86 62,86 62,86 62,86 62,86 (1.875) (1.875) (1.875) (1.875) (1.875) (2.475) (2.475) (2.475) (2.475) (2.475) *Select polarization, see page 23. Recommended PCB Layout, Straight SLE B19 (19 contacts) SLE C28 (28 contacts) Dimensions shown in mm Specifications and dimensions subject to change 26 www.ittcannon.com Cannon SLE Snap-Lock Environmentally Sealed - Rectangular Plug, PCB, 90˚ Panel Cutout Shell Size SLEB SLEB SLEB SLEB SLEC SLEC SLEC SLEC Number of Contacts Part Number* Nomenclature 130410-0000* 130410-0001* 130410-0002* 130410-0004* 130414-0000 130414-0001 130414-0002 130414-0004 SLEB19N3P SLEB19N3PM SLEB19N3PN SLEB19N3 SLEC28N3P SLEC28N3PM SLEC28N3PN SLEC28N3 19 19 19 19 28 28 28 28 A Max. 63,50 63,50 63,50 63,50 78,94 78,94 78,94 78,94 (2.500) (2.500) (2.500) (2.500) (3.108) (3.108) (3.108) (3.108) B Max. 74,94 74,94 74,94 74,94 54,61 54,61 54,61 54,61 C Max. (3.100) (3.100) (3.100) (3.100) (2.150) (2.150) (2.150) (2.150) 35,81 35,81 35,81 35,81 51,05 51,05 51,05 51,05 *Select polarization, see page 23. Recommended PCB Layout, 90˚ SLE B19 (19 contacts) SLE C28 Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 27 (28 contacts) (1.410) (1.410) (1.410) (1.410) (2.010) (2.010) (2.010) (2.010) D Max. 56,13 56,13 56,13 56,13 71,37 71,37 71,37 71,37 (2.210) (2.210) (2.210) (2.210) (2.810) (2.810) (2.810) (2.810) E Max. 47,62 47,62 47,62 47,62 62,86 62,86 62,86 62,86 (1.875) (1.875) (1.875) (1.875) (2.475) (2.475) (2.475) (2.475) Cannon SLE Snap-Lock Environmentally Sealed - Rectangular Contacts, Stamped, 5 and 13 Amp Socket (use in plugs) Description 5A 13 A Hooded Socket Socket Part Number Reeled 110238-1016 (030-2480-007) Hooded Socket Pin (use in receptacles) Reeled Pin Part Number 110238-0446 (030-2464-007) 110238-2004 (030-2464-003) Socket Part Number 110238-04888 (030-2480-000) 110238-2003 (030-2480-003) Number of Contacts 4,500 4,000 Accessories Sealing Plug Female Screw Lock Material: Thermoplastic, Color: Natural Part Number: 225-0093-000 Order 2 per connector Material: Steel Finish: Zinc Part Number: 265-0061-000 Latch Clip Retainer Bail Latch For Redundant Latch Applications SLEB 029-0281-000 SLEC 029-0281-001 Test Methods Insulation Resistance Dielectric Withstanding Voltage Contact Resistance Low Level Contact Resistance Crimp Tensile Strength Contact Retention Mating Separating Force Durability Temperature Life Mechanical Shock Maintenance Aging Vibration Sand and Dust Salt and Spray Humidity Steam Cleaning/Pressure Wash MIL-STD-1344 MIL-STD-1344 MIL-STD-1344 MIL-STD-1344 MIL-STD-1344 MIL-STD-1344 MIL-STD-1344 MIL-STD-1344 MIL-STD-202 MIL-STD-202 MIL-STD-1344 MIL-STD-1344 MIL-STD-202 MIL-STD-202 MIL-STD-202 SAE Method 3003.1 Method 3001.1 Method 3004.1 Method 3002.1 Method 2003.1 Method 2007.1 Method 2013.1 Method 2016 Method 108 Condition D Method 213 Condition I Method 2002.1 Method 2005.1 Condition VI 20 Hours/Axis Method 110 Method 101 Condition A Method 106 Proposed Dimensions shown in mm Specifications and dimensions subject to change 28 www.ittcannon.com Snap-Lock Environmentally Sealed - Rectangular Cannon SLE Extraction Tool Contact Extraction Tool Part Number: 274-7068-001 Tip Part Number: 323-9519-000 · A Standard CET - SLE/SLC is available for extraction of the individual crimp contacts. Insertion tool is not required. Insertion/Extraction Instructions for Crimp Contacts Insertion Tool No insertion tool is required. The contact is easily snapped in from the rear of the connector manually. 1. Move to the rear of the connector so that the contact cavities can be identified. 2. Insert a crimp terminated assembly into a selected cavity. 3. Continue the forward movement until and audible snap can be felt and heard. Slight pull in the opposite direction will confirm complete insertion. Extraction 1. Open the CET - SLE Extraction tool and place it over the insulation of the wire. 2. Using a straight motion forward, insert the tool along the wire until it bottoms against the connector. (Do not use a screwing motion damage will result.) 3. While the extraction tool is in place, simply pull the wire/contact assembly out. Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 29 4. Remove the extraction tool. Extraction is complete. Cannon SLE Snap-Lock Environmentally Sealed - Rectangular Hand Crimp Tool Operation Hand Crimp Tool - CCT - SLC / SLE Part Number: 995-0002-232 The CCT-SLC/SLE hand crimp tool is designed to crimp individual SLC/SLE contacts on wire sizes 16, 18, and 20 AWG. Each cycle is ratchet-controlled (The tool must be completely closed before it can be reopened) to assure a satisfactory crimp each time. Over and under crimps are eliminated. This tool is for use when the requirement is for low to moderate volume quantities, and for on-site applications where semiautomatic tools cannot be practically used. 1. Cycle the CCT - SLE / SLC hand tool to the open position. 2. While pressing upward on the locator spring, insert the contact with tails upward completely into the locator. 3. When correctly positioned the contact should be located beyond flush with the edge of the CCT - SLE / SLC and positioned in the concave polished split level crimp. 4. Partially (usually the first click) Cycle the hand tool assuring that the upward thrusting tails of the contact has started engaging with the top jaw of the tool. (There is a slight tendency for the contact to roll out of vertical alignment.) 5. Insert the pre-stripped wire into the crimp area of the contact and completely cycle the tool. 6. While pressing upward on the locator spring withdraw the crimp termination. Wire Stripping 7. The result will be a perfect termination. 8. Note that there are no unterminated wire strands, and that some strand ends can be seen at the forward edge of the crimp. Also note the insulation is gripped by the smaller secondary crimp. Distortion is at a minimum, both axially and laterally - no sharp edges. Tolerance Low High 5 and 13 A Contact A B 2,41 (.095) 5,33 (.210) 3,30 (.130) 5,59 (.220) Dimensions shown in mm Specifications and dimensions subject to change 30 www.ittcannon.com Cannon SLE Snap-Lock Environmentally Sealed - Rectangular Lease Automatic Tooling - North America* ABT-607 Pneumatic Crimper The ABT-607 is a pneumatic powered and controlled machine. It is designed for customers with moderate volume. This machine is designed to semiautomatically crimp stamped and formed contacts onto pre-stripped stranded or single conductor electrical wire. This machine will accommodate size 34 thru 12 AWG wire and is actuated by the use of a foot pedal. Machine Crimp Rate: 800 per hour The ABT-500 Universal Cannon Crimp Die, is a flywheel driven, electronically controlled machine that is designed to semi-automatically crimp stamped and formed contacts on stranded or single conductor, prestripped wire. This machine will accommodate size 34 thru 12 WG wire. The machine is actuated by the use of a foot pedal. Machine Crimp Rate: 1300 per hour The ABT-620 Universal Cannon Crimper/Stripper is a pneumatic powered, microprocessor controlled machine. It is designed to semi-automatically strip insulation from stranded or single conductor electrical wire and attach a stamped and formed contact by crimping. The machine will accommodate 34 thru 12 AWG wire. Primary application of the machine is the termination of jacketed cable where the individual leads cannot be stripped by fully automated equipment. The ABT-620 UCCS operates automatically upon insertion of a wire or it can be switched over to foot pedal operation if desired. Machine Crimp Rate: 1200+ per hour Power Requirements: Pneumatic = 100 psi, 2 cu. ft. per min. ABT-500 UCCD Power Requirements: Electrical = 115VAC, 60Hz, 20A ABT-620 UCCS * For other geographical regions, contact Cannon for details. Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 31 Power Requirements: Electrical = 115VAC, 60Hz, 20A Pneumatic = 80 psi, 3 cu. ft. per min. Cannon SLE Snap-Lock Environmentally Sealed - Rectangular Crimp Pot Cross Section D CRIMP WIDTH C CRIMP HEIGHT Crimp Height and Width CRIMP POT CROSS SECTION The wire crimp heights listed are only reference and valid for the correspondingly listed wire size, wire plating and wire stranding. The wire crimp tensile values must be used to assure the performance of crimped contacts. For wire crimp information not listed in this table, please contact Cannon. Crimp Tensile Strength Wire Gauge (AWG) 18 D Ref. C* D Ref. C* .064* .082 .056* .080 Signal (5A) Power (13A) .066* .082 .062* .080 * Hand Tools are ± .002 and machines are ± .001 20 16 C* .054* .058* D Ref. .080 .080 Insulation Height and Width Wire Gauge (AWG) 18 Width Height Height Max** Max Max Signal (5A) .110 .115** .105 Power (13A) .110 .115** .105 ** Measurements are taken without crimping wire insulation. 16 20 Width Max** .110** .110** Height Max .105 .105 Width Max** .110** .110** Wire Trim Dimension (.220 - .210) (.130 - .095) 16 35 lbs. Wire Size (AWG) Tensile Min (lbs) 18 25 lbs. 20 20lbs. Dimensions shown in mm Specifications and dimensions subject to change 32 www.ittcannon.com Snap-Lock Environmentally Sealed - Rectangular Cannon SLE Test Parameters SLC Products are designed to meet Cannon specifications CS-206, CS-210, and CS-216. Items of most general interest to users are designers are listed below. Test Description Reference Paragraph Requirements Environmental Sealing 3.2.3.5 3.2.3.6 3.2.3.7 3.2.3.8 3.2.3.9 3.2.3.10 Sand and Dust MIL-STD-202 Method 110 Test Condition A 5% salt spray 96 hours 10 cycles of 24 hours, 90-98% humidity Steam Cleaning/Pressure Wash 95°C, 375 Cycles 750 PSIG Solvent Resistance/Immersion (see 3.2.3.9) Thermal Shock 100 Cycles -40°C to +125°C ± 3°C Contact Crimp Tensile Strength 3.2.2.1 The minimum tensile load required to separate the wire from the contact, either by pulling the wire out of the crimp joint or by breaking the wire within the crimp joint shall not be less than the applicable limits as specified. Wire breakage or contact damage not due to crimping at less than tensile loads shall not constitute a failure. Wire Size AWG Crimp Tensile Strength, Pounds Minimum 16 35 18 25 20 20 Insulation Resistance Dielectric Withstanding Voltage Low Level Contact Resistance Mechanical Shock 3.2.1.1 Mated and wired connectors shall exhibit an insulation resistance greater than 100 megohms between all contacts. This limit shall apply after exposure to each environment including salt solution immersion. Tests shall be performed at 100 VDC ± 10%. 3.2.1.2 Wired and mated connectors shall show no evidence of breakdown between adjacent contacts when tested at 1000 VDC ± 5%. Connectors shall meet this requirement after exposure to each environment. Current leakage shall be less than 1.0 milliamp. 3.2.1.4 The low level contact resistance of mated contacts shall be less than 10 milliohms when measured across the contacts and crimp joints. The test current shall be a maximum of 100 milliamps with an open circuit test voltage of 20 millivolts maximum. 3.2.3.3 Vibration 3.2.3.4 Connectors shall be subjected to three shocks in each direction applied along the three mutually perpendicular axes of the connector test specimen for a total of 12 shocks. Each shock shall consist of a terminal peak sawtooth pulse with a peak value of 100 g's and a duration of 6 milliseconds. Connectors shall be subjected to random vibration in accordance with MIL-STD-1344, Method 2005.1, test condition VI for 20 hours along each of the following three axes: Direction Grms Transverse axis of connector (Y) 22.8 Longitudinal axis of connector (Z) 12.2 Mating axis 10.2 Electrical continuity of the connectors shall be monitored during the last 20 minutes sweep in each axis with a test current of 100 milliamps or less and a test voltage less than 2VDC. Electrical discontinuities in excess of 10 microseconds shall be cause of failure. Durability 3.2.2.5 Connectors shall be subjected to 25 cycles of mating and unmating at room temperature. Following this test there shall be no evidence of damage to the contacts, contact plating, connector housing or seals which may prove detrimental to reliable performance of the connector. Contact 3.2.2.2 Contacts shall not be displaced greater than 0.030 inches from the connector body when a force of 10 pounds is applied. When this test follows maintenance again the same contacts shall be tested. Maintenance Aging 3.2.2.3 Shall consist of subjecting each wired receptacle to 4 cycles of removal and reinsertion of 20% of the contacts or a minimum of 6 per connector with approved tooling. Mating and Separating Force Solvent Resistance Immersion 3.2.2.4 The maximum force required to mate the plug and receptacle shall be 25 pounds. The maximum force required to separate the plug and receptacle shall be 15 pounds. The rate of travel shall be one inch per minute. 3.2.2.9 Connectors shall be subjected to the following fluids at the temperature and length of time specified. Following the fluid dip or immersion, the connectors shall be immersed to a depth of 2 to 12 inches in a 5% salt-water solution for 24 hours at room temperature. At the completion of the salt-water immersion test, while still immersed, the connectors shall meet the insulation resistance requirement specified herein. Temperature Method Fluid Immersion (2) 140°F No. 2 Diesel Fluid Room Temperature Dip (1) Methyl Alcohol Antifreeze - Prestone Immersion (2) 180°F - 50% Water/50% Immersion (2) 180°F Ethylene Glycol Degreaser Room Temperature Dip (1) - Gunk - Mineral Spirits Dip (1) Room Temperature Paint (Oil Base) Immersion (2) Room Temperature Lubricating Oil Immersion (2) 200°F (SAE 10 W40) Room Temperature Dip (1) Brake Fluid (Delco Supreme) Transmission Fluid Dip (1) Room Temperature fully submerged and pressurized @ 7 psi. (Dextron) (1) Dip: Connectors shall withstand a one second dip and a three minute air dry for a total of 80 cycles. (2) Immersion: Connectors shall withstand immersion for one hour. Temperature Life 3.2.3.1 Connectors shall be subjected to a temperature of 125°C ± 3°C for a period of 1000 hours. At the end of the temperature soak period and after removal from the chamber, the connectors shall meet the insulation resistance and dielectric withstanding voltage requirements specified herein. Connectors shall be operated at rated current throughout the duration of the temperature life test. Upon removal from the chamber at the conclusion of the test, the connectors shall show no visual signs of damage, which may be detrimental to the performance of the connector. Thermal Cycling 3.2.3.2 Connectors shall be subjected to 100 thermal cycles from -40°C to +125°C. One cycle shall consist of the transitions from room temperature to -40°C to +125°C, and from 125°C to room temperature. One cycle shall be accomplished in a three-hour period with a minimum stabilization period of 15 minutes at each temperature extreme. The chamber temperature transition rate shall be a minimum of 1.30°C per minute and a maximum of 6.00°C per minute. Specifications and dimensions subject to change www.ittcannon.com 33 Cannon APV Vector Sealed, Light weight, In-line & Bulkhead Mount Connectors Crimp Pot Cross Section The Vector connector offers low cost, light weight, environmental sealing with maximum space savings. High terminal density enable harnessing of both power (wire size 14-12 AWG) and signal (wire size 20-16 AWG) terminals within a single housing. Secondary Terminal Locking A single wedge provides secondary lock of all terminals reducing labor associated with wedge insertion. Assembly is fast and easy. Positive Mating The unique trapezoidal shape of the connector housing assures polarization and reliability by preventing incorrect mating or damage caused by mismating. The dual latch assures reliable mating. In-Line Design An in-line design assures quick and simultaneous connection of terminals as well as versatility through partial loading of contacts when a full complement is not needed. Features and Benefits · Lightweight connector eliminates bulky components from your sensors, motors, and actuators · Quick and simple assembly with hand-insertable contacts lowers your manufacturing costs · Interfacial and individual wire seals provide superior sealing characteristics · Available in signal (13 A) and power (25 A) versions for maximum rating flexibility Product Specifications Contact Resistance Insulation Resistance Current Rating Dielectric Withstanding Voltage Applicable Cannon Specification Operating Temperature Crimp Contacts Wire Size Wire Insulation Sealing Range Polarization Contact Insertion Contact Extraction Contact Retention Wire Strip Length 20mΩ maximum 100MΩl minimum (USCAR) 13 A signal continuous at 150°C all contacts, 2 position 25 A power continuous at 150°C all contacts, 5 position and 10 position only 1000 Vrms AC at sea level CS-211 Gold Contacts: -40°C to +150°C Tin Lead Contacts: -40°C to +105°C Semi-automatic or hand crimpable with individual wire seals Signal: 20 - 16 AWG Power: 14 - 12 AWG Signal: 1,29 (.051) to 2,80 (.110) Power: 2,03 (.0780) to 4,21 (.166) Trapezoidal interface No tool required. Suitable for automation. Rear Removable 25 lbs. Minimum per contact Signal: 3,81 (.150) to 4,31 (.170) Power: 4,83 (.190) to 5,33 (.210) Materials and Finishes Connector Housing Environmental Seal Contact Finish High temperature thermoplastic High temperature silicone elastomer Engaging area: Tin lead over nickel or selective gold optional Crimp area: Tin lead over nickel Dimensions shown in mm Specifications and dimensions subject to change 34 www.ittcannon.com Cannon APV Vector Sealed, Light weight, In-line & Bulkhead Mount Connectors Plug, Vector In-Line (Cable-to-Cable) Description Part Number Housing Recept., 4 pos. Secondary Lock, Socket Wedge Terminal, Signal Terminal, Power Wire Seal, Signal Wire Seal, Power 083-1001-000 317-1803-000 031-8719-121 031-8717-140 980-0008-387 980-0008-392 Reel Number Insul. O.D. 2,06 - 1,29 (.081 - .051) 3,60 - 2,81 (.142 - .111) 121668-0202 121688-0120 - For additional sizes, contact Cannon. Receptacle, Vector In-Line (Cable-to-Cable) Description Part Number Housing Recept., 4 pos. Secondary Lock, Pin Wedge Terminal, Signal Terminal, Power Interfacial Seal Wire Seal, Signal Wire Seal, Power 083-1000-000 317-1802-000 330-8673-104 330-8672-233 273-3038-000 980-0008-388 980-0008-393 Reel Number Insul. O.D. 121668-0122 121688-0020 - 2,080 - 2,03 (.110 - .080) 4,21 - 3,50 (.166 - .138) Additional Part Numbers Description Insul. O.D. 2,06 - 1,29 (.081 - .051) Insul. O.D. 2,42 - 2,26 (.095 - .089) Insul. O.D. 2,80 - 2,03 (.110 - .080) Wire Seal, Power 980-0008-389 980-0008-391 980-0008-390 Crimp Tool Part Number: 140110-0000 Reliable, Cost effective crimp tooling is available for termination of power and signal contacts. Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 35 Product Safety Information THIS NOTE MUST BE READ IN CONJUNCTION WITH THE PRODUCT DATA SHEET/CATALOG. FAILURE TO OBSERVE THE ADVICE IN THIS INFORMATION SHEET AND THE OPERATING CONDITIONS SPECIFIED IN THE PRODUCT DATA SHEET/ CATALOG COULD RESULT IN HAZARDOUS SITUATIONS. 1. MATERIAL CONTENT AND PHYSICAL FORM Electrical connectors do not usually contain hazardous materials. They contain conducting and non-conducting materials and can be divided into two groups. a) Printed circuit types and low cost audio types which employ all plastic insulators and casings. b) Rugged, Fire Barrier and High Reliability types with metal casings and either natural rubber, synthetic rubber, plastic or glass insulating materials. Contact materials vary with type of connector and also application and are usually manufactured from either: Copper, copper alloys, nickel, alumel, chromel or steel. In special applications, other alloys may be specified. 2. FIRE CHARACTERISTICS AND ELECTRIC SHOCK HAZARD There is no fire hazard when the connector is correctly wired and used within the specified parameters. Incorrect wiring or assembly of the connector or careless use of metal tools or conductive fluids, or transit damage to any of the component parts may cause electric shock or burns. Live circuits must not be broken by separating mated connectors as this may cause arcing, ionization and burning. Heat dissipation is greater at maximum resistance in a circuit. Hot spots may occur when resistance is raised locally by damage, e.g. cracked or deformed contacts, broken strands of wire. Local overheating may also result from the use of the incorrect application tools or from poor quality soldering or slack screw terminals. Overheating may occur if the ratings in the product Data Sheet/Catalog are exceeded and can cause breakdown of insulation and hence electric shock. If heating is allowed to continue it intensifies by further increasing the local resistance through loss of temper of spring contacts, formation of oxide film on contacts and wires and leakage currents through carbonization of insulation and tracking paths. Fire can then result in the presence of combustible materials and this may release noxious fumes. Overheating may not be visually apparent. Burns may result from touching overheated components. 3. HANDLING Care must be taken to avoid damage to any component parts of electrical connectors during installation and use. Although there are normally no sharp edges, care must be taken when handling certain components to avoid injury to fingers. Electrical connectors may be damaged in transit to the customers, and damage may result in creation of hazards. Products should therefore be examined prior to installation/use and rejected if found to be damaged. 4. DISPOSAL Incineration of certain materials may release noxious or even toxic fumes. 5. APPLICATION Connectors with exposed contacts should not be selected for use on the current supply side of an electrical circuit, because an electric shock could result from touching exposed contacts on an unmated connector. Voltages in excess of 30 V ac or 42.5 V dc are potentially hazardous and care should be taken to ensure that such voltages cannot be transmitted in any way to exposed metal parts of the connector body. The connector and wiring should be checked, before making live, to have no damage to metal parts or insulators, no solder blobs, loose strands, conducting lubricants, swarf, or any other undesired conducting particles. Circuit resistance and continuity check should be made to make certain that there are no high resistance joints or spurious conducting paths. Always use the correct application tools as specified in the Data Sheet/Catalog. Do not permit untrained personnel to wire, assemble or tamper with connectors. For operation voltage please see appropriate national regulations. IMPORTANT GENERAL INFORMATION (i) Air and creepage paths/Operating voltage. The admissible operating voltages depend on the individual applications and the valid national and other applicable safety regulations. For this reason the air and creepage path data are only reference values. Observe reduction of air and creepage paths due to PC board and/or harnessing. (iii) Other important information Cannon continuously endeavors to improve their products. Therefore, Cannon products may deviate from the description, technical data and shape as shown in this catalog and data sheets. “Engineered for life” is a trademark of ITT Industries, other trademarks or trademarks are property respective owners. All data change without notice. registered ©2005. All registered of their subject to Product Warranty ITT Cannon, a Division of ITT Industries, Inc. manufactures the highest quality products available in the marketplace; however these products are intended to be used in accordance with the specifications in this publication. Any use or application that deviates from the stated operating specifications is not recommended and may be unsafe. No information and data contained in this publication shall be construed to create any liability on the part of Cannon. Any new issue of this publication shall automatically invalidate and supersede any and all previous issues. A limited warranty applies to Cannon products. Except for obligations assumed by Cannon under this warranty, Cannon shall not be liable for any loss, damage, cost of repairs, incidental or consequential damages of any kind, whether or not based on express or implied warranty, contract, negligence or strict liability arising in connection with the design, manufacture, sale, use or repair of the products. Product availability, prices and delivery dates are exclusively subject to our respective order confirmation form; the same applies to orders based on development samples delivered. This publication is not to be construed as an offer. It is intended merely as an invitation to make an offer. By this publication, Cannon does not assume responsibility or any liability for any patent infringements or other rights of third parties which may result from its use. Reprinting this publication is generally permitted, indicating the source. However, Cannon's prior consent must be obtained in all cases. (ii) Temperature All information given are temperature limits. The operation temperature depends on the individual application. Dimensions shown in mm Specifications and dimensions subject to change 36 www.ittcannon.com Connector Product Locations With manufacturing facilities, sales representatives and distributors located worldwide, please visit our website at ww.ittcannon.com for a complete listing and to find the office nearest you. GERMANY Cannonstrasse 1 Weinstadt, 71384 phone: 49.7151.699.0 fax: 49.7151.699.217 HONG KONG Unit 901 & 912, West Tower Shun Tak Center 168-200 Connaught Road Central phone: 852.2732.2720 fax: 852.2732.2919 ITALY Via Pietro Panzeri 10 Milano, 20123 phone: 39.2.58180.1 fax: 39.2.8372036 UK Jays Close, Viables Estate Basingstoke, RG22 4BA phone: 44.1256.311200 fax: 44.1256.323356 USA 666 East Dyer Road Santa Ana, CA 92705 toll free: 1.800.854.3028 phone: 1.714.557.4700 fax: 1.714.628.2142 “Engineered for life” is a registered trademark of ITT Industries.©2005. All other trademarks or registered trademarks are property of their respective owners. All data subject to change without notice. www.ittcannon.com SLC 05-Sept