Cannon SLE Snap-Lock Environmentally Sealed - Rectangular Engineering Quick Reference Selection Guide Part No. Description 19 Position 28 Position Contact Arrangement Plug, Straight PCB 19 Position 28 Position No. of Contacts For PCB Layout, see page 24. SLEB19P4S SLEB19P4D SLEB19P4L SLEB19P4SG SLEB19P4R SLEB19P4UG SLEB19P4U SLEB19P4DG SLEB19S2SF SLEB19S2R SLEB19S2S SLEB19S2U SLEB19S2L SLEB19S2D 19 SLEB19N3P SLEB19N3PN SLEB19N3PM SLEB19N3 130415-0000 130415-0004 130415-0001 130415-0005 130415-0002 SLEB19T3P SLEB19T3 SLEB19T3PM SLEB19T3H SLEB19T3PN SLEC28P4S SLEC28P4L SLEC28P4R SLEC28P4U SLEC28P4D SLEC28P4SG SLEC28P4UG SLEC28P4DG SLEC28S2SF SLEC28S2R SLEC28S2S SLEC28S2U SLEC28S2L SLEC28S2D 28 SLEC28N3P SLEC28N3PN SLEC28N3PM SLEC28N3 SLEC28T3P SLEC28T3PE SLEC28T3PM SLEC28T3 SLEC28T3PN 130415-0000 130415-0004 130415-0001 130415-0005 130415-0002 SLEB130411 SLEB19S12 SLEB130411 SLEB19S14 19 SLEC130415 SLEC28S12 SLEC130414 SLEC28S14 28 How to Order SLE B 19 P 4 S G ** Series Prefix Size Number of Contacts Contact Termination Connector Type Connector Termination Mechanical Modifier Material/Finish Modifier Dimensions shown in mm Specifications and dimensions subject to change 20 www.ittcannon.com Cannon SLE Snap-Lock Environmentally Sealed - Rectangular Engineering Quick Reference Selection Guide 19 Position Plug, 90° PCB 28 Position Plug, In-line 19 Position 28 Position Receptacle, In-line 19 Position 28 Position For PCB Layout, see page 25 130408-0000 130408-0001 130408-0002 130408-0003 130408-0004 130408-0010 130408-0011 130408-0012 130413-0000 130413-0003 130413-0001 130413-0004 130413-0002 130413-0005 130414-0000 130414-0002 130414-0001 130414-0004 130412-0000 130412-0004 130412-0001 130412-0010 130412-0002 130412-0011 130412-0003 130412-0012 130413-0000 130413-0003 130413-0001 130413-0004 130413-0002 130413-0005 130414-0000 130414-0002 130414-0001 130414-0004 Note: For configuration contact Cannon. Note: For configuration contact Cannon. Series Prefix SLE - SLE-Snap Lock Environmental Size B-19 Cavity Housing C-28 Cavity Housing Number of Contacts 19 or 28 Contact Termination T - Tuning Fork Straight [Plug with 3,05 (.120) min. PCB tails] N - Tuning Fork 90° [Plug with 2,54 (.100) min. PCB tails] P - Crimp Pin (Receptacle) S - Crimp Socket (Plug) P1 - Crimp Pin Power (Receptacle) S1 - Crimp Socket Power (Pin) Connector Type 2 - Plug, In-line (Cable-to-Cable) 3 - Plug, PCB 4 - Receptacle, In-line (Cable-to-Cable) Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 21 Connector Termination S - Straight (Endbell) L - 90° Left (Endbell) R - 90° Right (Endbell) U - 90° Up (Endbell) D - 90° Down (Endbell) P - Potted (PCB Only) Mechanical Modifier F - With Flange Mount (Plug only) G - Screwlock Applications (Receptacle only) M - Metric Threaded Inserts N - Threaded Inserts #6-32 E - Threaded Inserts #6-32 Cannon SLE Snap-Lock Environmentally Sealed - Rectangular The Snap Lock Environmental Series is environmentally-sealed connector created for printed circuit board, blackbox, cable-to-cable, or bulkhead applications. When your under-the-hood requirements call for tough performance, the SLE "snaps" into a tightly sealed connection that can withstand heat, shock and vibration. The connector is designed to preserve the integrity of the solid state package, while protecting against contaminants - even when unmated. Polarization, scoop-proofing and hand insertion of contacts are part of the package. Gold, tin/lead-plated stamped contacts add durability. A rugged, thermoplastic receptacle body maximizes performance by withstanding temperature variances from -40°C to +125°C. The SLE series is available in both 19 and 28 contact cavity configurations. It can also be adapted to robotic assembly. Should your requirement demand higher density configurations, consult Customer Service. Product Feature and Benefits · · · · · · Superior environmental sealing -40°C to +125°C continuous operation at rated current Available in two sizes, 19 and 28 contacts Crimp stamped gold, tin/lead plated contacts Hand insertable/removable contacts Current rating 5 A and 13 A versions · · · · · · Low millivolt drop Small footprint on P.C. board and low profile 5-way alternate polarization Integral mold latch. Adaptable to robotic assembly. Multi-direction, easily assembled endbells Optional secondary bail latch · · · · · Latch with tactile and audible feedback Low installed cost Meets both signal and power requirements Versatile cable strain relief, up, down, straight, left ad right, flange/bulkhead Connector mating assurance Performance Specifications Contact Resistance Insulation Resistance Current Rating Dielectric Withstanding Voltage Applicable Cannon Specification Operating Temperature Crimp Contacts Wire Size Wire Insulations Sealing Range Polarization Contact Insertion Contact Extraction Contact Retention Wire Strip Length 10 mΩ maximum 100 MΩ minimum 5 A signal continuous at 125°C all contacts 13 A power continuous at 125°C all contacts 1000 Vrms AC at sea level CS-189 -40°C to +125°C Semi-automatic or hand crimpable 20-16 AWG 2,41 (.095) to 3,30 (.130) dia. 'D' shaped interface with five alternate positions. No tool required. Suitable for automation. Rear removable 25 lbs. Minimum per contact 5,59 (.220) to 5,33 (.210) Materials and Finishes Connector Housing Contacts Finish Environmental Seal High temperature thermoplastic Copper alloy Engaging area: Gold over nickel Crimp/P.C. tail area: Tin/lead over nickel High temperature silicone elastomer Dimensions shown in mm Specifications and dimensions subject to change 22 www.ittcannon.com Cannon SLE Snap-Lock Environmentally Sealed - Rectangular Contact Cavity Arrangement Face View - Engaging Face of Plug Size B 19 Contacts Size C 28 Contacts Power Version* Power Version* *Contact Cannon Polarization Normal W X Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 23 Y Z Cannon SLE Snap-Lock Environmentally Sealed - Rectangular Endbells Connectors are supplied with endbell assemblies. Part number by Shell Size SLEB SLEC B Max. 26,16 (1.030) 26,16 (1.030) F Max. 50,80 (2.000) 66,04 (2.600) Cable Entry I.D. 14,73 (.580) 19,81 (.780) Plug, In-line (Cable-to-Cable) With Flange Endbell (Plug Only) Note: Plugs are supplied with endbell assemblies. Shell Size SLEB SLEB SLEB SLEB SLEB SLEB SLEC SLEC SLEC SLEC SLEC SLEC Number of Contacts 19 19 19 19 19 19 28 28 28 28 28 28 Part Number* Nomenclature 130409-0000* 130409-0001* 130409-0002* 130409-0003* 130409-0004* 130409-0005* 130413-0000 130413-0001 130413-0002 130413-0003 130413-0004 130413-0005 SLEB19S2SF SLEB19S2S SLEB19S2L SLEB19S2R SLEB19S2U SLEB19S2D SLEC28S2SF SLEC28S2S SLEC28S2L SLEC28S2R SLEC28S2U SLEC28S2D A Max. 71,88 (2.830) 71,88 (2.830) 71,88 (2.830) 71,88 (2.830) 71,88 (2.830) 71,88 (2.830) 87,11 (3.430) 87,11 (3.430) 87,11 (3.430) 87,11 (3.430) 87,11 (3.430) 87,11 (3.430) C Max. 47,50 47,50 47,50 47,50 47,50 47,50 62,74 62,74 62,74 62,74 62,74 62,74 (1.870) (1.870) (1.870) (1.870) (1.870) (1.870) (2.470) (2.470) (2.470) (2.470) (2.470) (2.470) D ±0,38 (.015) 59,05 59,05 59,05 59,05 59,05 59,05 74,29 74,29 74,29 74,29 74,29 74,29 (2.325) (2.325) (2.325) (2.325) (2.325) (2.325) (2.925) (2.925) (2.925) (2.925) (2.925) (2.925) *Select polarization, see page 25. Dimensions shown in mm Specifications and dimensions subject to change 24 www.ittcannon.com Cannon SLE Snap-Lock Environmentally Sealed - Rectangular Receptacle, In-line (Cable-to-Cable) 90° Left and Right Straight Screwlock Note: Receptacles are supplied with endbell assemblies. Shell Size SLEB SLEB SLEB SLEB SLEB SLEB SLEB SLEB SLEC SLEC SLEC SLEC SLEC SLEC SLEC SLEC Number of Contacts Part Number* 19 19 19 19 19 19 19 19 28 28 28 28 28 28 28 28 130408-0000* 130408-0001* 130408-0002* 130408-0003* 130408-0004* 130408-0010* 130408-0011* 130408-0012* 130412-0000 130412-0001 130412-0002 130412-0003 130412-0004 130412-0010 130412-0011 130412-0012 E Nomenclature SLEB19P4S SLEB19P4L SLEB19P4R SLEB19P4U SLEB19P4D SLEB19P4SG SLEB19P4UG SLEB19P4DG SLEC28P4S SLEC28P4L SLEC28P4R SLEC28P4U SLEC28P4D SLEC28P4SG SLEC28P4UG SLEC28P4DG A Max. 59,44 59,44 59,44 59,44 59,44 59,44 59,44 59,44 76,45 76,45 76,45 76,45 76,45 76,45 76,45 76,45 (2.340) (2.340) (2.340) (2.340) (2.340) (2.340) (2.340) (2.340) (3.010) (3.010) (3.010) (3.010) (3.010) (3.010) (3.010) (3.010) *Select polarization, see page 23. Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 25 C Max. 44,07 44,07 44,07 44,07 44,07 44,07 44,07 44,07 59,31 59,31 59,31 59,31 59,31 59,31 59,31 59,31 (1.735) (1.735) (1.735) (1.735) (1.735) (1.735) (1.735) (1.735) (2.335) (2.335) (2.335) (2.335) (2.335) (2.335) (2.335) (2.335) D Max. 50,58 50,58 50,58 50,58 50,58 50,58 50,58 50,58 66,04 66,04 66,04 66,04 66,04 66,04 66,04 66,04 ±0,38 (.015) (2.000) (2.000) (2.000) (2.000) (2.000) (2.000) (2.000) (2.000) (2.600) (2.600) (2.600) (2.600) (2.600) (2.600) (2.600) (2.600) F Max. 55,87 (2.200) 55,87 (2.200) 55,87 (2.200) 55,87 (2.200) 55,87 (2.200) 55,87 (2.200) 55,87 (2.200) 55,87 (2.200) 71,11 (2.800) 71,11 (2.800) 71,11 (2.800) 71,11 (2.800) 71,11 (2.800) 71,11 (2.800) 71,11 (2.800) 71,11 (2.800) 64,25 64,25 64,25 64,25 64,25 64,25 64,25 64,25 79,49 79,49 79,49 79,49 79,49 79,49 79,49 79,49 (2.530) (2.530) (2.530) (2.530) (2.530) (2.530) (2.530) (2.530) (3.130) (3.130) (3.130) (3.130) (3.130) (3.130) (3.130) (3.130) Cannon SLE Snap-Lock Environmentally Sealed - Rectangular Plug, PCB, Straight 2X 4,80-4,69 (.189-.185) A B 24,13-23,72 (.950-.930) CL 18,42-18,03 (.725-.710) D Panel Cutout Shell Size SLEB SLEB SLEB SLEB SLEB SLEC SLEC SLEC SLEC SLEC Number of Contacts Part Number* Nomenclature 130411-0000* 130411-0001* 130411-0002* 130411-0004* 130411-0005* 130415-0000 130415-0001 130415-0002 130415-0004 130415-0005 SLEB19T3P SLEB19T3PM SLEB19T3PN SLEB19T3E SLEB19T3 SLEC28T3P SLEC28T3PM SLEC28T3PN SLEC28T3PE SLEC28T3 19 19 19 19 19 28 28 28 28 28 A Max. 63,50 63,50 63,50 63,50 63,50 78,94 78,94 78,94 78,94 78,94 (2.500) (2.500) (2.500) (2.500) (2.500) (3.108) (3.108) (3.108) (3.108) (3.108) B Max. 74,94 74,94 74,94 74,94 74,94 54,61 54,61 54,61 54,61 54,61 D Max. (3.100) (3.100) (3.100) (3.100) (3.100) (2.150) (2.150) (2.150) (2.150) (2.150) 56,13 56,13 56,13 56,13 56,13 71,37 71,37 71,37 71,37 71,37 (2.210) (2.210) (2.210) (2.210) (2.210) (2.810) (2.810) (2.810) (2.810) (2.810) E Max. 47,62 47,62 47,62 47,62 47,62 62,86 62,86 62,86 62,86 62,86 (1.875) (1.875) (1.875) (1.875) (1.875) (2.475) (2.475) (2.475) (2.475) (2.475) *Select polarization, see page 23. Recommended PCB Layout, Straight SLE B19 (19 contacts) SLE C28 (28 contacts) Dimensions shown in mm Specifications and dimensions subject to change 26 www.ittcannon.com Cannon SLE Snap-Lock Environmentally Sealed - Rectangular Plug, PCB, 90˚ Panel Cutout Shell Size SLEB SLEB SLEB SLEB SLEC SLEC SLEC SLEC Number of Contacts Part Number* Nomenclature 130410-0000* 130410-0001* 130410-0002* 130410-0004* 130414-0000 130414-0001 130414-0002 130414-0004 SLEB19N3P SLEB19N3PM SLEB19N3PN SLEB19N3 SLEC28N3P SLEC28N3PM SLEC28N3PN SLEC28N3 19 19 19 19 28 28 28 28 A Max. 63,50 63,50 63,50 63,50 78,94 78,94 78,94 78,94 (2.500) (2.500) (2.500) (2.500) (3.108) (3.108) (3.108) (3.108) B Max. 74,94 74,94 74,94 74,94 54,61 54,61 54,61 54,61 C Max. (3.100) (3.100) (3.100) (3.100) (2.150) (2.150) (2.150) (2.150) 35,81 35,81 35,81 35,81 51,05 51,05 51,05 51,05 *Select polarization, see page 23. Recommended PCB Layout, 90˚ SLE B19 (19 contacts) SLE C28 Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 27 (28 contacts) (1.410) (1.410) (1.410) (1.410) (2.010) (2.010) (2.010) (2.010) D Max. 56,13 56,13 56,13 56,13 71,37 71,37 71,37 71,37 (2.210) (2.210) (2.210) (2.210) (2.810) (2.810) (2.810) (2.810) E Max. 47,62 47,62 47,62 47,62 62,86 62,86 62,86 62,86 (1.875) (1.875) (1.875) (1.875) (2.475) (2.475) (2.475) (2.475) Cannon SLE Snap-Lock Environmentally Sealed - Rectangular Contacts, Stamped, 5 and 13 Amp Socket (use in plugs) Description 5A 13 A Hooded Socket Socket Part Number Reeled 110238-1016 (030-2480-007) Hooded Socket Pin (use in receptacles) Reeled Pin Part Number 110238-0446 (030-2464-007) 110238-2004 (030-2464-003) Socket Part Number 110238-04888 (030-2480-000) 110238-2003 (030-2480-003) Number of Contacts 4,500 4,000 Accessories Sealing Plug Female Screw Lock Material: Thermoplastic, Color: Natural Part Number: 225-0093-000 Order 2 per connector Material: Steel Finish: Zinc Part Number: 265-0061-000 Latch Clip Retainer Bail Latch For Redundant Latch Applications SLEB 029-0281-000 SLEC 029-0281-001 Test Methods Insulation Resistance Dielectric Withstanding Voltage Contact Resistance Low Level Contact Resistance Crimp Tensile Strength Contact Retention Mating Separating Force Durability Temperature Life Mechanical Shock Maintenance Aging Vibration Sand and Dust Salt and Spray Humidity Steam Cleaning/Pressure Wash MIL-STD-1344 MIL-STD-1344 MIL-STD-1344 MIL-STD-1344 MIL-STD-1344 MIL-STD-1344 MIL-STD-1344 MIL-STD-1344 MIL-STD-202 MIL-STD-202 MIL-STD-1344 MIL-STD-1344 MIL-STD-202 MIL-STD-202 MIL-STD-202 SAE Method 3003.1 Method 3001.1 Method 3004.1 Method 3002.1 Method 2003.1 Method 2007.1 Method 2013.1 Method 2016 Method 108 Condition D Method 213 Condition I Method 2002.1 Method 2005.1 Condition VI 20 Hours/Axis Method 110 Method 101 Condition A Method 106 Proposed Dimensions shown in mm Specifications and dimensions subject to change 28 www.ittcannon.com Snap-Lock Environmentally Sealed - Rectangular Cannon SLE Extraction Tool Contact Extraction Tool Part Number: 274-7068-001 Tip Part Number: 323-9519-000 · A Standard CET - SLE/SLC is available for extraction of the individual crimp contacts. Insertion tool is not required. Insertion/Extraction Instructions for Crimp Contacts Insertion Tool No insertion tool is required. The contact is easily snapped in from the rear of the connector manually. 1. Move to the rear of the connector so that the contact cavities can be identified. 2. Insert a crimp terminated assembly into a selected cavity. 3. Continue the forward movement until and audible snap can be felt and heard. Slight pull in the opposite direction will confirm complete insertion. Extraction 1. Open the CET - SLE Extraction tool and place it over the insulation of the wire. 2. Using a straight motion forward, insert the tool along the wire until it bottoms against the connector. (Do not use a screwing motion damage will result.) 3. While the extraction tool is in place, simply pull the wire/contact assembly out. Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 29 4. Remove the extraction tool. Extraction is complete. Cannon SLE Snap-Lock Environmentally Sealed - Rectangular Hand Crimp Tool Operation Hand Crimp Tool - CCT - SLC / SLE Part Number: 995-0002-232 The CCT-SLC/SLE hand crimp tool is designed to crimp individual SLC/SLE contacts on wire sizes 16, 18, and 20 AWG. Each cycle is ratchet-controlled (The tool must be completely closed before it can be reopened) to assure a satisfactory crimp each time. Over and under crimps are eliminated. This tool is for use when the requirement is for low to moderate volume quantities, and for on-site applications where semiautomatic tools cannot be practically used. 1. Cycle the CCT - SLE / SLC hand tool to the open position. 2. While pressing upward on the locator spring, insert the contact with tails upward completely into the locator. 3. When correctly positioned the contact should be located beyond flush with the edge of the CCT - SLE / SLC and positioned in the concave polished split level crimp. 4. Partially (usually the first click) Cycle the hand tool assuring that the upward thrusting tails of the contact has started engaging with the top jaw of the tool. (There is a slight tendency for the contact to roll out of vertical alignment.) 5. Insert the pre-stripped wire into the crimp area of the contact and completely cycle the tool. 6. While pressing upward on the locator spring withdraw the crimp termination. Wire Stripping 7. The result will be a perfect termination. 8. Note that there are no unterminated wire strands, and that some strand ends can be seen at the forward edge of the crimp. Also note the insulation is gripped by the smaller secondary crimp. Distortion is at a minimum, both axially and laterally - no sharp edges. Tolerance Low High 5 and 13 A Contact A B 2,41 (.095) 5,33 (.210) 3,30 (.130) 5,59 (.220) Dimensions shown in mm Specifications and dimensions subject to change 30 www.ittcannon.com Cannon SLE Snap-Lock Environmentally Sealed - Rectangular Lease Automatic Tooling - North America* ABT-607 Pneumatic Crimper The ABT-607 is a pneumatic powered and controlled machine. It is designed for customers with moderate volume. This machine is designed to semiautomatically crimp stamped and formed contacts onto pre-stripped stranded or single conductor electrical wire. This machine will accommodate size 34 thru 12 AWG wire and is actuated by the use of a foot pedal. Machine Crimp Rate: 800 per hour The ABT-500 Universal Cannon Crimp Die, is a flywheel driven, electronically controlled machine that is designed to semi-automatically crimp stamped and formed contacts on stranded or single conductor, prestripped wire. This machine will accommodate size 34 thru 12 WG wire. The machine is actuated by the use of a foot pedal. Machine Crimp Rate: 1300 per hour The ABT-620 Universal Cannon Crimper/Stripper is a pneumatic powered, microprocessor controlled machine. It is designed to semi-automatically strip insulation from stranded or single conductor electrical wire and attach a stamped and formed contact by crimping. The machine will accommodate 34 thru 12 AWG wire. Primary application of the machine is the termination of jacketed cable where the individual leads cannot be stripped by fully automated equipment. The ABT-620 UCCS operates automatically upon insertion of a wire or it can be switched over to foot pedal operation if desired. Machine Crimp Rate: 1200+ per hour Power Requirements: Pneumatic = 100 psi, 2 cu. ft. per min. ABT-500 UCCD Power Requirements: Electrical = 115VAC, 60Hz, 20A ABT-620 UCCS * For other geographical regions, contact Cannon for details. Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 31 Power Requirements: Electrical = 115VAC, 60Hz, 20A Pneumatic = 80 psi, 3 cu. ft. per min. Cannon SLE Snap-Lock Environmentally Sealed - Rectangular Crimp Pot Cross Section D CRIMP WIDTH C CRIMP HEIGHT Crimp Height and Width CRIMP POT CROSS SECTION The wire crimp heights listed are only reference and valid for the correspondingly listed wire size, wire plating and wire stranding. The wire crimp tensile values must be used to assure the performance of crimped contacts. For wire crimp information not listed in this table, please contact Cannon. Crimp Tensile Strength Wire Gauge (AWG) 18 D Ref. C* D Ref. C* .064* .082 .056* .080 Signal (5A) Power (13A) .066* .082 .062* .080 * Hand Tools are ± .002 and machines are ± .001 20 16 C* .054* .058* D Ref. .080 .080 Insulation Height and Width Wire Gauge (AWG) 18 Width Height Height Max** Max Max Signal (5A) .110 .115** .105 Power (13A) .110 .115** .105 ** Measurements are taken without crimping wire insulation. 16 20 Width Max** .110** .110** Height Max .105 .105 Width Max** .110** .110** Wire Trim Dimension (.220 - .210) (.130 - .095) 16 35 lbs. Wire Size (AWG) Tensile Min (lbs) 18 25 lbs. 20 20lbs. Dimensions shown in mm Specifications and dimensions subject to change 32 www.ittcannon.com Snap-Lock Environmentally Sealed - Rectangular Cannon SLE Test Parameters SLC Products are designed to meet Cannon specifications CS-206, CS-210, and CS-216. Items of most general interest to users are designers are listed below. Test Description Reference Paragraph Requirements Environmental Sealing 3.2.3.5 3.2.3.6 3.2.3.7 3.2.3.8 3.2.3.9 3.2.3.10 Sand and Dust MIL-STD-202 Method 110 Test Condition A 5% salt spray 96 hours 10 cycles of 24 hours, 90-98% humidity Steam Cleaning/Pressure Wash 95°C, 375 Cycles 750 PSIG Solvent Resistance/Immersion (see 3.2.3.9) Thermal Shock 100 Cycles -40°C to +125°C ± 3°C Contact Crimp Tensile Strength 3.2.2.1 The minimum tensile load required to separate the wire from the contact, either by pulling the wire out of the crimp joint or by breaking the wire within the crimp joint shall not be less than the applicable limits as specified. Wire breakage or contact damage not due to crimping at less than tensile loads shall not constitute a failure. Wire Size AWG Crimp Tensile Strength, Pounds Minimum 16 35 18 25 20 20 Insulation Resistance Dielectric Withstanding Voltage Low Level Contact Resistance Mechanical Shock 3.2.1.1 Mated and wired connectors shall exhibit an insulation resistance greater than 100 megohms between all contacts. This limit shall apply after exposure to each environment including salt solution immersion. Tests shall be performed at 100 VDC ± 10%. 3.2.1.2 Wired and mated connectors shall show no evidence of breakdown between adjacent contacts when tested at 1000 VDC ± 5%. Connectors shall meet this requirement after exposure to each environment. Current leakage shall be less than 1.0 milliamp. 3.2.1.4 The low level contact resistance of mated contacts shall be less than 10 milliohms when measured across the contacts and crimp joints. The test current shall be a maximum of 100 milliamps with an open circuit test voltage of 20 millivolts maximum. 3.2.3.3 Vibration 3.2.3.4 Connectors shall be subjected to three shocks in each direction applied along the three mutually perpendicular axes of the connector test specimen for a total of 12 shocks. Each shock shall consist of a terminal peak sawtooth pulse with a peak value of 100 g's and a duration of 6 milliseconds. Connectors shall be subjected to random vibration in accordance with MIL-STD-1344, Method 2005.1, test condition VI for 20 hours along each of the following three axes: Direction Grms Transverse axis of connector (Y) 22.8 Longitudinal axis of connector (Z) 12.2 Mating axis 10.2 Electrical continuity of the connectors shall be monitored during the last 20 minutes sweep in each axis with a test current of 100 milliamps or less and a test voltage less than 2VDC. Electrical discontinuities in excess of 10 microseconds shall be cause of failure. Durability 3.2.2.5 Connectors shall be subjected to 25 cycles of mating and unmating at room temperature. Following this test there shall be no evidence of damage to the contacts, contact plating, connector housing or seals which may prove detrimental to reliable performance of the connector. Contact 3.2.2.2 Contacts shall not be displaced greater than 0.030 inches from the connector body when a force of 10 pounds is applied. When this test follows maintenance again the same contacts shall be tested. Maintenance Aging 3.2.2.3 Shall consist of subjecting each wired receptacle to 4 cycles of removal and reinsertion of 20% of the contacts or a minimum of 6 per connector with approved tooling. Mating and Separating Force Solvent Resistance Immersion 3.2.2.4 The maximum force required to mate the plug and receptacle shall be 25 pounds. The maximum force required to separate the plug and receptacle shall be 15 pounds. The rate of travel shall be one inch per minute. 3.2.2.9 Connectors shall be subjected to the following fluids at the temperature and length of time specified. Following the fluid dip or immersion, the connectors shall be immersed to a depth of 2 to 12 inches in a 5% salt-water solution for 24 hours at room temperature. At the completion of the salt-water immersion test, while still immersed, the connectors shall meet the insulation resistance requirement specified herein. Temperature Method Fluid Immersion (2) 140°F No. 2 Diesel Fluid Room Temperature Dip (1) Methyl Alcohol Antifreeze - Prestone Immersion (2) 180°F - 50% Water/50% Immersion (2) 180°F Ethylene Glycol Degreaser Room Temperature Dip (1) - Gunk - Mineral Spirits Dip (1) Room Temperature Paint (Oil Base) Immersion (2) Room Temperature Lubricating Oil Immersion (2) 200°F (SAE 10 W40) Room Temperature Dip (1) Brake Fluid (Delco Supreme) Transmission Fluid Dip (1) Room Temperature fully submerged and pressurized @ 7 psi. (Dextron) (1) Dip: Connectors shall withstand a one second dip and a three minute air dry for a total of 80 cycles. (2) Immersion: Connectors shall withstand immersion for one hour. Temperature Life 3.2.3.1 Connectors shall be subjected to a temperature of 125°C ± 3°C for a period of 1000 hours. At the end of the temperature soak period and after removal from the chamber, the connectors shall meet the insulation resistance and dielectric withstanding voltage requirements specified herein. Connectors shall be operated at rated current throughout the duration of the temperature life test. Upon removal from the chamber at the conclusion of the test, the connectors shall show no visual signs of damage, which may be detrimental to the performance of the connector. Thermal Cycling 3.2.3.2 Connectors shall be subjected to 100 thermal cycles from -40°C to +125°C. One cycle shall consist of the transitions from room temperature to -40°C to +125°C, and from 125°C to room temperature. One cycle shall be accomplished in a three-hour period with a minimum stabilization period of 15 minutes at each temperature extreme. The chamber temperature transition rate shall be a minimum of 1.30°C per minute and a maximum of 6.00°C per minute. Specifications and dimensions subject to change www.ittcannon.com 33