ITT VRPC new uSletter Quark 8_Layout 1 8/29/12 12:14 PM Page 2 VEAM Cover headline Cover headline Plastic Connector VRPC Rectangular Innovative, flexible, light and small Features & Benefits ITT VRPC new uSletter Quark 8_Layout 1 8/29/12 12:14 PM Page 3 VEAM Rectangular Plastic Connector – innovative, flexible, light and small With the ever increasing electronic content requirements of modern systems in Mass Transit, Off Road and Industrial equipment, ITT VEAM’s innovative design team has produced a new connector range to meet the needs of the 21st Century. By choosing the VRPC range you can be assured that you are working with a partner who has over 90 years of experience of connector design and manufacturing excellence. These flexible, plastic connectors are 80% lighter and 30% smaller. The connector is qualified for the industry compliant NFF 16-101 & NFF 16-102 ratings for both fire and smoke resistance. The VRPC range has been designed to meet your needs. Whether flame retardant, sealing, weight reduction, flexible contact system, polarization and cable support are high on your list of requirements, you will find all these features within the range. Based on our successful innovations for the mass transit, off road and industrial markets, ITT is pushing the boundaries of technology to ensure that our customers can meet their requirements for the 21st Century. Our parts do, what we say they will do. 4 Why customers benefit from choosing ITT‘s VRPC Series • Proven contact system • Industry compliant fire and smoke resistant • Space saving Applications • Railway - Wipers, - Shutters, - LCD Displays, - Doors - Fire Control Units, - Air Conditioning, - Signaling - Information Systems and Seats • Off Road - Cabling, - Lighting • Industrial - Lighting systems, - Motorway information systems, - Traffic management systems, - Security systems, - Printing machines, - Factory robotics, - Controllers, - Automatic doors, - Agricultural and pumping equipment Innovative grommet system Flexible cable support The innovative grommet system means that no filler plugs are required. Machined contacts are recommended when using the grommet system. The flexible cable support not only allows for support of the cable but is also used as a fixing device to the panel. 4 Snap in system 4 4 • Sealing flexibility • Field polarization • Weight reduction • Mounting flexibility Snap in system mechanism with an audible mating connection. Machined and stamped contacts 4 Machined, stamped or pcb contacts that support a wide range of wires from 0,25 to 2,5 mm2. Polarization Withstand During the assembly process it is possible to set the polarization by cutting the same keys on both the plug and panel connector side. All contacts in a fully populated connector can withstand 15 amps at the same time. 4 ITT VRPC new uSletter Quark 8_Layout 1 8/29/12 12:14 PM Page 4 Delivering a durable, reliable and innovative product for rail industrial and off road equipment Ordering information Connector layout: 3, 6, 12 contacts VRPC- 03 P- 67 Contact Arrangement Layouts 3 Way 6 Way Contact type S= Female for plug connector P= Male for panel connector Sealing level 20= Not sealed 67= Sealed IP67 3 Way order code Conn. P/N Spare parts P/N Conn. P/N VRPC-GROMMET-03 VRPC-03S-20 VRPC-03S-67 VRPC-03P-67 VRPC-BODY-03P-67 (*) Spare parts P/N VRPC-CLIP VRPC-GROMMET-03 VRPC-CLIP 6 Way order code Conn. P/N Spare parts P/N Conn. P/N VRPC-GROMMET-06 VRPC-06S-20 VRPC-06S-67 VRPC-06P-67 VRPC-BODY-06P-67 (*) Spare parts P/N VRPC-CLIP VRPC-GROMMET-06 VRPC-CLIP 12 Way order code Conn. P/N Spare parts P/N Conn. P/N VRPC-GROMMET-12 VRPC-CLIP VRPC-12S-20 VRPC-12S-67 VRPC-12P-67 VRPC-BODY-12P-67 (*) Spare parts P/N VRPC-GROMMET-12 VRPC-CLIP Accessories order code VRPC-CABLE SUPPORT VRPC-CABLE SUPPORT 12 Way ITT VRPC new uSletter Quark 8_Layout 1 8/29/12 12:14 PM Page 5 VEAM Rectangular Plastic Connector – Multiple configurations for multiple applications Dimensions Receptacle, 3 poles Plug, 3 poles Receptacle, 6 poles Plug, 6 poles Receptacle, 12 poles Plug, 12 poles Cable Support Grommet Retention Clip ITT VRPC new uSletter Quark 8_Layout 1 8/29/12 12:14 PM Page 6 Delivering reliable and innovative products for rail industrial and off road equipment 2 2 1 7 4 6 3 3 5 1. Male Contacts 2. Grommet Retention Clips 3. Grommet 4. Panel Connector Body 5. Front Gasket 6. Plug Connector Body 7. Female Contacts VRPC Key Product Data Ratings according to NFF61030 ELECTRICAL Working voltage 380Vac/500Vdc Contacts size Creepage distance 12mm min. Rated current of a pair of contacts 15A Clearance distance 8mm min. Contacts resistance 2,5 mOhms max. 3250 Vac Insulation resistance 5000 MOhms min. 70N Shock & vibration EN 61373 Cat. 1 Class A 500 min. Polarization 6 Withstand voltage Cable Range Ø1,5mm (size 16) from 0,25 up to 2,5mm2 MECHANICAL Contact retention force Mating cycles ENVIRONMENTAL Temperature range -40 +100°C Salt spray 96 hrs IP67 EN 60529 Fluid resistance NF F 61-030 Sealing (cable Diameter) Ø1,15mm – Ø3,8mm Contacts Copper alloy, gold plated 3 way 6 way 12 way VRPC-xxP-67 7,1g 10,25g 16g VRPC-xxS-67 7,0g 10,1g 16g IP rating (mated) Fire & smoke Rated I2F2 (NF F 16-101 & NF F 16-102) MATERIAL Bodies Thermoplastic Gasket and grommet Silicone rubber WEIGHTS Cable support 1,7g CONTACTS WEIGHT Machined Pin Socket 0,7g 0,45g ITT VRPC new uSletter Quark 8_Layout 1 8/29/12 12:14 PM Page 7 VEAM Rectangular Plastic Connector – innovative, flexible, light and small Weight Mounting options Front panel Rear panel On the panel Connector type 3 Contacts 6 Contacts 12 Contacts Receptacle -20 5.8 gr. 8.1 gr. 12.0 gr. Plug -20 5.3 gr. 8.5 gr. 13.8 gr. Receptacle -67 7.3 gr. 10.6 gr. 16.2 gr. Plug -67 6.6 gr. 10.5 gr. 17.2 gr. Cable support 1.1 gr. Contacts are not included. Panel cut out Layout A B C ØD Fig. 3 ways 15 23 12 4.2 / M4 1 6 ways 21 23 15 4.2 / M4 1 12 ways 33 23 - 4.2 / M4 2 Dashed geometries and dimensions are necessary only for rear panel mounting Panel thickness from 1.5 up to 3mm 3 & 6 way 12 way Polarization The integrated pins on the connector housing provide different mating polarizations to prevent cross mating. 4 1 2 3 4 3 2 1 During the assembly process you can customize the polarization by cutting the appropriate pins on both the plug and panel connector. The cutting operation can be performed using scissors or a blade. RECEPTACLE Polarization Pin Number Cut / Uncut PLUG A • 2 • 3 4 Cut / Uncut Pin Number Polarization 1 2 •3 •4 RECEPTACLE Polarization Pin Number Cut / Uncut 1 2 • 3 • 4 PLUG Cut / Uncut Pin Number Polarization 2 3 •4 • removed (cutted) pins 1 A D •1 D Polarization Pin Number Cut / Uncut Cut / Uncut Pin Number Polarization Polarization Pin Number Cut / Uncut Cut / Uncut Pin Number Polarization B 1 2 •1 •2 1 2 1 •2 • 4 • Polarization Pin Number Cut / Uncut 3 4 3 4 3 •4 3 B E • • E C 1 2 3 Cut / Uncut Pin Number Polarization 1 •2 •3 Polarization Pin Number Cut / Uncut 1 2 3 2 •3 Cut / Uncut Pin Number Polarization • C 4 • 4 F •1 • F 4 • 4 ITT VRPC new uSletter Quark 8_Layout 1 8/29/12 12:14 PM Page 8 Delivering reliable and innovative products for rail industrial and off road equipment Contact data ratings T2P • Two piece formed (stamped) contact • For up to 200 mating cycles • Full support tooling available Contact Type Standard Crimp High Conductivity Crimp T3P • Three piece machined contact • For up to 500 mating cycles • Full support tooling available Machined Crimp Solder Cup Flow Solder (PCB) TECHNICAL AND PERFORMANCE DATA Supported wire sizes Current rating Mechanical endurance Body material Retention spring material AWG 14 to 26 AWG 14 to 26 AWG 14 to 26 AWG 14 to 26 - 13 A 16 A 15 A 13 A Up to 30 A Up to 200 insertions Up to 200 insertions Up to 500 insertions Up to 500 insertions Up to 500 insertions Brass Copper Alloy Brass Brass Brass Stainless Steel Stainless Steel Beryllium Copper Beryllium Copper Beryllium Copper PLATING AVAILABILITy Tin Gold Yes Yes Yes Yes Yes 0,75 µm 0,75 µm 0,4 µm (pin) 0,4 µm (pin) 0,4 µm (pin) 0,75 µm (socket) 0,75 µm (socket) 0,75 µm (socket) CONNECTOR/CONTACT CAPABILITy VRPC Snap Together Rectangular, Yes Yes Yes Yes Slimline (TST) and Yes pre-installed in Flame Retardant (TFR) connectors Multiway (TM) Yes Yes Yes Yes Yes Ringlock (TR) Yes Yes Yes Yes Yes Neptune (TN) Yes Yes Yes Yes Yes Neptune Metal (TNM) Yes Yes Yes Yes – – – – – High Voltage (THV) ITT VRPC new uSletter Quark 8_Layout 1 8/29/12 12:14 PM Page 9 VEAM Rectangular Plastic Connector – Stamped Contact Information Formed (Stamped) Crimp Contacts — Standard Brass Material • • • • • • • Socket 13 A current rating. Three plating styles available. Separate retention spring. Up to 200 mating cycles. Wide range of wire sizes. Full support tooling available. Two part design. Size 14 to 16 AWG, No Insulation Grip Size 16 to 26 AWG, Insulation Grip Part Number Pack (100) Wire Range mm2 Wire Size 0,14 - 0,25 26-24 AWG Contact Pin Tin Plating Pin Gold Flash Part Number reeled (3000) 1mm (40 µ in.) Gold Plating Tin Plating Gold Flash 1 mm (40 µ in.) Gold Plating Insulation Diameter Strip Length 192990-0020 192990-0080 192900-0448 192990-2510 192990-2650 192900-0406 0,89 (.035) - 1,58 (.062) 3,95 (.155)±0,25(.009) 0,14 - 0,25 26-24 AWG Socket 192990-0030 192990-0090 192900-0452 192990-2550 192990-2690 192900-0410 0,89 (.035) - 1,58 (.062) 3,95 (.155)±0,25(.009) 0,32 - 0,50 22-20 AWG 192990-0040 192922-1460 192900-0447 192990-2500 192990-2640 192900-0405 1,17 (.046) - 2,08 (.081) 3,95 (.155)±0,25(.009) 0,32 - 0,50 22-20 AWG Socket 192990-0050 192922-1470 192900-0451 192990-2540 192990-2680 192900-0409 1,17 (.046) - 2,08 (.081) 3,95 (.155)±0,25(.009) 0,75 - 1,50 18-16 AWG 192990-0060 192990-0100 192900-0446 192990-2490 192990-2630 192900-0404 2,00 (.078) - 2,70 (.106) 3,95 (.155)±0,25(.009) 0,75 - 1,50 18-16 AWG Socket 192990-0070 192990-0110 192900-0450 192990-2530 192990-2670 192900-0408 2,00 (.078) - 2,70 (.106) 3,95 (.155)±0,25(.009) 1,50 - 2,50 16-14 AWG 192990-1240 192990-1220 192900-0445 192990-2480 192990-2620 192900-0403 Without insulation support 5,60 (.220)±0,25(.009) 1,50 - 2,50 16-14 AWG Socket 192990-1250 192990-1230 192900-0449 192990-2520 192990-2660 192900-0407 Without insulation support 5,60 (.220)±0,25(.009) Pin Pin Pin Formed (Stamped) Crimp Contacts — High Conductivity Material • 16 A current rating. • Recommended for elevated temperatures. • High conductivity copper alloy with tin plating. • For use with standard crimp tooling. • Two part design. • Up to 200 mating cycles. Wire Range mm2 Socket Pin Size 14 to 16 AWG, No Insulation Grip Size 16 to 26 AWG, Insulation Grip Part Number Pack (100) Part Number reeled (3000) Wire Size Contact Tin Plating Tin Plating Insulation Diameter Strip Length 0,14 - 0,25 26-24 AWG Pin 192900-0122 192900-0120 0,89 (.035) - 1,58 (.062) 3,95 (.155)±0,25 (.009) 0,14 - 0,25 26-24 AWG Socket 192900-0123 192900-0121 0,89 (.035) - 1,58 (.062) 3,95 (.155)±0,25 (.009) 0,32 - 0,50 22-20 AWG Pin 192900-0126 192900-0124 1,17 (.046) - 2,08 (.081) 3,95 (.155)±0,25 (.009) 0,32 - 0,50 22-20 AWG Socket 192900-0127 192900-0125 1,17 (.046) - 2,08 (.081) 3,95 (.155)±0,25 (.009) 0,75 - 1,50 18-16 AWG Pin 192900-0002 192900-0000 2,00 (.078) - 2,70 (.106) 3,95 (.155)±0,25 (.009) 0,75 - 1,50 18-16 AWG Socket 192900-0003 192900-0001 2,00 (.078) - 2,70 (.106) 3,95 (.155)±0,25 (.009) 1,50 - 2,50 16-14 AWG Pin 192900-0005 192900-0004 Without insulation support 5,60 (.220)±0,25 (.009) 1,50 - 2,50 16-14 AWG Socket 192900-0007 192900-0006 Without insulation support 5,60 (.220)±0,25 (.009) ITT VRPC new uSletter Quark 8_Layout 1 8/29/12 12:14 PM Page 10 VEAM Rectangular Plastic Connector – Machined Contact Information Machined Crimp Contacts • • • • • Socket 15 A current rating. Separate contact and retention spring. Up to 500 mating cycles. Variety of plating options. Full support tooling available. Pin Size 16 AWG, No Insulation Grip Size 20 to 26 AWG, Insulation Grip Part Number Pack (100) Wire Range mm2 Wire Size Contact Gold Plating(X) Gold Plating(Y) Tin Plating Insulation Diameter Strip Length 0,08 - 0,23 26 AWG Pin 192991-0101 192991-0100 192991-0102 0,90 (.035) - 1,40 (.055) 5,08 (.200)±0,25 (.009) Black 0,08 - 0,23 26 AWG Socket 192991-0054 192991-0042 192991-0048 0,90 (.035) - 1,40 (.055) 5,08 (.200)±0,25 (.009) Black 0,20 - 0,24 24 AWG Pin 192991-0093 192991-0092 192991-0094 1,05 (.041) - 1,60 (.062) 5,08 (.200)±0,25 (.009) Blue 0,20 - 0,24 24 AWG Socket 192991-0055 192991-0043 192991-0049 1,05 (.041) - 1,60 (.062) 5,08 (.200)±0,25 (.009) Blue 0,25 - 0,50 22 AWG Pin 192991-0097 192991-0096 192991-0098 1,60 (.062) - 2,15 (.084) 5,08 (.200)±0,25 (.009) Red 0,25 - 0,50 22 AWG Socket 192991-0056 192991-0044 192991-0050 1,60 (.062) - 2,15 (.084) 5,08 (.200)±0,25 (.009) Red 0,44 - 0,64 20 AWG Pin 192991-0089 192991-0088 192991-0090 1,60 (.062) - 2,10 (.082) 5,08 (.200)±0,25 (.009) Green 0,44 - 0,64 20 AWG Socket 192991-0058 192991-0046 192991-0052 1,60 (.062) - 2,10 (.082) 5,08 (.200)±0,25 (.009) Green 0,60 - 1,51 16 AWG Pin 192991-0085 192991-0084 192991-0086 Without insulation support 7,11 (.279)±0,25 (.009) Black 0,60 - 1,51 16 AWG Socket 192991-0059 192991-0047 192991-0053 Without insulation support 7,11 (.279)±0,25 (.009) Black 0,60 - 1,51 16 AWG Pin 192991-0085 192991-0084 192991-0086 Without insulation support 7,11 (.279)±0,25 (.009) Black 0,60 - 1,51 16 AWG Socket 192991-0059 192991-0047 192991-0053 Without insulation support 7,11 (.279)±0,25 (.009) Black 2.50 14 AWG Pin 121587-0021 - - No insulation support 7,11 (.279)±0,25 (.009) - 2.50 14 AWG Socket 121587-0039 - - No insulation support 7,11 (.279)±0,25 (.009) - (Y) Gold plating Pin: 0,4 µ m (16 µ in.). Gold plating Socket: 0,75 µ m (30 µ in.). (X) Gold plating Pin & Socket: 3 µ m (120 µ in.). Dimensions shown in mm (inch). Specifications and dimensions subject to change. Color Band ITT VRPC new uSletter Quark 8_Layout 1 8/29/12 12:14 PM Page 11 VEAM Rectangular Plastic Connector – Application Tooling Information Hand Tools for Formed (Stamped) contacts Hand Tools for Machined and Coaxial Contacts Ratcheted Hand Tool A range of single action, factory calibrated tools are available to support the stamped contacts and 30 A power contacts. Signal Contact Power Contact Part Number 14-16 AWG 16-18 AWG 20-22, 24-26 AWG N/A N/A N/A 121586-5238 121586-5237 121586-5236 This is a ratcheted, four indent crimp tool that is fully adjustable. They crimp all sizes of machined and coaxial contacts. Description Hand Tool Part Number Locator Machined Crimp* 995-0001-585 192990-7600 (Calibrated)1 Nomenclature: TH-Trident * M22520-1-01 1 Extraction Tools Contacts can readily be removed from the housings using an extraction tool. The tool is placed over the contact and the sleeve rotated slightly as it is pushed home to release the spring. Light pressure on the knob then ejects the contact from the rear of the housing. Part Number For Signal Contact 192922-1450 Tooling & Handling: Care must be taken to avoid damage to any component parts of electrical connectors during installation and use. Although there are normally no sharp edges, care must be taken when handling certain components to avoid injury to fingers. Electrical connectors may be damaged in transit to the customers, and damage may result in creation of hazards. Products should therefore be examined prior to installation/use and rejected if found to be damaged. ITT VRPC new uSletter Quark 8_Layout 1 8/29/12 12:14 PM Page 12 Delivering a durable, reliable and innovative product for rail industrial and off road equipment Mini Applicators (for Stamped Contacts) Mini Applicators are interchangeable modules that will fit into many standard crimping machines. They are available for all sizes of stamped signal and power contacts. AWG Size Contact Description Part Number 14-16 Trident Signal 121586-5240 16-18 Trident Signal 121586-5217 20-26 Trident Signal 121586-5239 12-14 Trident 30 A Power * 14-16 Trident 30 A Power * 18-20 Trident 30 A Power * * For details please consult the factory Testing Gauge (for Stamped Contacts) The testing gauge will be helpful to check whether a crimp is ok or not. The contact should be inserted into the test fixture without scratching the test hole (diameter 3.3 mm). Part Number Testing Gauge Pneumatic Table Crimp Tool (for Machined Contacts) Semi-Automated Crimp Machine HACS-5 (for Machined Contacts) 317-8675-133 This Hand Crimp Tool fully meets the requirements of specification MIL-C-22520. The tool produces eight-indent crimp terminations of excellent quality. Together with the bench mount BM-2 and the food pedal WA-10 it becomes an installed tool facilitating the work: The Hands of the operator are free to insert the contact and the wire and to remove the terminated contact. Nomenclature Description Part Number AWG WA27F-CE Pneumatic Crimp Tool 121586-5067 12-20 WA22F-CE Pneumatic Crimp Tool 121586-5070 20-32 BM-2 Bench Mount 121586-5068 WA10 Foot Pedal 121586-5069 With the semi-automated crimp machine HACS-5 machined contacts are terminated fast and reliably. 20 to 25 crimp terminations per minute can be achieved. The user has the choice between automatic and manual operation. Nomenclature Description Part Number HACS-5 Semi-Automated Crimp Machine 120090-0118 Electrical Data Protection Class: IP51 Electrical Power: 240 V ac, 50 Hz Tooling & Handling: Care must be taken to avoid damage to any component parts of electrical connectors during installation and use. Although there are normally no sharp edges, care must be taken when handling certain components to avoid injury to fingers. Electrical connectors may be damaged in transit to the customers, and damage may result in creation of hazards. Products should therefore be examined prior to installation/use and rejected if found to be damaged. ITT VRPC new uSletter Quark 8_Layout 1 8/29/12 12:14 PM Page 1 Visit our website at www.ittcannon.com Interconnect Solutions Cannon, VEAM, BIW Connector Systems Global Design & Manufacturing Customer Support North America Europe & Middle East MEXICO - Cannon, VEAM Av.Libre Comercio s/n entre Calzada Industrial Nuevo Nogales y Calzada del Raquet Club, Parque Industrial Nuevo Nogales 84093 Nogales, Sonora phone: +52.631.3110050 fax: +52.631.3110060 FRANCE - Cannon, VEAM 15, Boulevard Robert Thiboust 77700 Serris phone: +33.1.60.04.93.93 fax: +33.1.60.04.93.90 USA - Cannon 666 East Dyer Road Santa Ana, CA 92705 toll free: +1.800.854.3028 phone: +1.714.557.4700 fax: +1.714.628.2142 USA - BIW Connector Systems 500 Tesconi Circle Santa Rosa, CA 95401 phone: +1.707.523.2300 fax: +1.707.523.3567 USA - VEAM 100 New Wood Road Watertown, CT 06795 phone: +1.860.274.9681 fax: +1.860.274.4963 GERMANY - Cannon, VEAM ITT Cannon GmbH Cannonstrasse 1 71384 Weinstadt phone: +49.7151.699.0 fax: +49.7151.699.217 ITALY - Cannon, VEAM Corso Europa 41/43 20020 Lainate (MI) phone: +39.02938721 fax: +39.0293872300 LEBANON - BIW Connector Systems P.O. Box 199 Jounieh Lebanon phone: +961.9.911.560 fax: +961.9.912.126 UK - Cannon, VEAM Jays Close, Viables Estate Basingstoke RG22 4BA phone: +44.1256.311200 fax: +44.1256.323356 Asia CHINA - Cannon, VEAM Tuopandun Industrial Area, Jinda Cheng, Xiner Village, Shajing Town, Baoan District, Shenzhen City, Guangdong Province, 518125 phone: +86.755.2726.7238 fax: +86.755.2726.7515 HONG KONG - Cannon, VEAM Units 2405-6, 24/F, ING Tower 308 Des Voeux Road Central Hong Kong phone: +852.2732.2720 fax: +852.2732.2919 INDIA - Cannon, VEAM ITT Corporation India Pvt. Ltd. Money Chamber, Unit No. 202 #6, KH Road Bangalore 560027 phone: +91.80.41465632 fax: +91.80.41465631 JAPAN - Cannon, VEAM 5-11-3 Hibarigaoka, Zama-shi Kanagawa 252-0003 phone: +81.462.57.2010 fax: +81.462.57.1680 SINGAPORE - Cannon, VEAM 10 Jalan Kilang #06-01 159410 Singapore phone: +65.62763693 ext 232 fax: +65.62763685 The “ITT Engineered Blocks“ symbol, “Engineered for life”, “ITT”, “Cannon“, “Veam“ and “BIW Connector Systems“ are registered trademarks of ITT Corporation. Specification and other data are based on information available at the time of printing, and are subject to change without notice. © 2012 ITT Corporation