Interconnect Solutions Cannon Trident T2P Contact Trident T2P stamped and formed contact Technical overview ITT has been manufacturing Trident contacts for decades. These contacts have enjoyed a rich history in many Industrial and Transportation applications. Now, ITT ICS expands its contact innovation by enhancing the historical design and providing superior performance with our new, T2P contact system. The T2P (two piece) contact system represents an innovative stamped and formed contact created for use in the Trident product range including the APD 6 / 7 way connectors. Noting its extensive benefits, the T2P also represents an excellent choice for higher density solutions in other product ranges. Performance specifications, materials & finishes Standard High conductivity Brass Copper Alloy Stainless Steel Stainless Steel Contact retention force (min) 67N 67N Current rating* 13 A 16 A 5mOhm 5mOhm 200 mating cycles 200 mating cycles AWG 14 - 26 AWG 14 - 26 Tin, gold flash, gold Tin, gold flash, gold Body material Retention spring material Contact resistance (initial) Mechanical endurance (max.)** Wire sizes Plating options * this data is for individual contacts in isolation, when more contacts are used a derating factor must be applied. Due to the multiplicity of connector layouts and cables usable each case needs to be considered individually ** depending on plating used Applications Industrial: • wire to board (PCB) connections • test equipment • coin operated machines • industrial electronics • robotic systems • manufacturing equipment • outdoor electronics • communication equipment ... others www.ittcannon.com Transportation: • cabin applications • cabin & fire wall • lighting • cooling & heating systems ... others in trucks / busses / Off-road, agricultural and construction vehicles Trident T2P contact system Features & Benefits ITT introduces a new design and enhanced version of the well known T2P stamped and formed contact system. New contact features lead to significantly improved performance while the contacts remain fully intermateable and interchangeable to all connectors using T2P contacts. Existing Trident extraction tools will fully support the new contact design. In order to achieve optimum performance in terms of contact fit and alignment, the crimp tool for AWG 14 and AWG 16-18 contacts must be updated. Along with all Trident products (Ringlock, Neptune, Neptune Metal, Slimline, Snap Together and Multiway) the new contact is used in APD 6/7 way connectors and it is also an interesting choice for other connector solutions. 1,0 Trident T2P, Comparison New and Old Contact: Alignment in Cavity, Play of Contact Tip new contact, play of contact tip 0,8 0,6 old contact, play of contact tip 0,4 0,2 catch range of socket contact 0,0 -0,2 • 3 prongs new contact, extreme positions of contact tip -0,4 -0,6 -0,8 -1,0 -1,0 -0,8 -0,6 -0,4 -0,2 Optimized alignment thru: 0,0 0,2 0,4 0,6 0,8 1,0 old contact, extreme positions of contact tip • optimized body shape Contact clip with three prongs and optimized body shape excellent contact alignment leading to secure connector mating Tin & gold plated versions in standard & high conductivity materials up to 200 mating cycles up to 16A current rating Clip made of stainless steel material reduced insertion forces for ease of assembly higher retention forces for even higher reliability Material choice and improved design with three prongs smooth and easy dissassembly with extraction tool Stainless steel clip with improved design greatly improved capability to replace contacts without the loss of sealing www.ittcannon.com Ordering information - T2P contacts Overview of available versions – nomenclature: T2P 16 M C 1 Gender M Male (Pin) F Female (Socket) Series T2P Two Part stamped Contact Contact Size 14 14-16 AWG 16 16-20 AWG 20 20-22 AWG 24 24-26 AWG L T Packaging L Loose (bag of 100) S Reel of 3000 Contact Type and Style Crimp Contact C 1 Standard, Brass C 4 High Conductivity Plating T Tin Y Gold Z Gold Flash e.g. T2P20MC1LT = AWG 20-22, pin, standard (13 A), packed in bags of 100 pcs, tin plating Part number details – standard contacts: Part Number Pack (100) Wire Range Wire mm2 Size Part Number Reeled (3000) Insulation Diameter Strip Length 192990-0020 192990-0080 192900-0448 192990-2510 192990-2650 192900-0406 0,89 (.035)-1,58 (.062) 3,95 (.155)±0,25(.009) 0,08-0,25 26-24 AWG Socket 192990-0030 192990-0090 192900-0452 192990-2550 192990-2690 192900-0410 0,89 (.035)-1,58 (.062) 3,95 (.155)±0,25(.009) 0,30-0,50 22-20 AWG 192990-0040 192922-1460 192900-0447 192990-2500 192990-2640 192900-0405 1,17 (.046)-2,08 (.081) 3,95 (.155)±0,25(.009) 0,30-0,50 22-20 AWG Socket 192990-0050 192922-1470 192900-0451 192990-2540 192990-2680 192900-0409 1,17 (.046)-2,08 (.081) 3,95 (.155)±0,25(.009) 0,75-1,50 18-16 AWG 192990-0060 192990-0100 192900-0446 192990-2490 192990-2630 192900-0404 2,00 (.078)-3,00 (.118) 3,95 (.155)±0,25(.009) 0,75-1,50 18-16 AWG Socket 192990-0070 192990-0110 192900-0450 192990-2530 192990-2670 192900-0408 2,00 (.078)-3,00 (.118) 3,95 (.155)±0,25(.009) Contact Tin Plating 0,08-0,25 26-24 AWG Pin Pin Pin 1,50-2,50 16-14 AWG Pin Gold Flash 1 µm (40 µin.) Gold Plating Tin Plating 1 µm (40 µin.) Gold Flash Gold Plating 192990-1240 192990-1220 192900-0445 192990-2480 192990-2620 192900-0403 Without insulation support 5,60 (.220)±0,25(.009) 1,50-2,50 16-14 AWG Socket 192990-1250 192990-1230 192900-0449 192990-2520 192990-2660 192900-0407 Without insulation support 5,60 (.220)±0,25(.009) Part number details – high conductivity contacts: Pack (100) Wire Range mm2 Part Number Reeled (3000) Wire Size Contact Tin Plating Tin Plating Insulation Diameter Strip Length 0,08-0,25 26-24 AWG Pin 192900-0122 192900-0120 0,89 (.035)-1,58 (.062) 3,95 (.155)±0,25 (.009) 0,08-0,25 26-24 AWG Socket 192900-0123 192900-0121 0,89 (.035)-1,58 (.062) 3,95 (.155)±0,25 (.009) 0,25-0,50 22-20 AWG Pin 192900-0126 192900-0124 1,17 (.046)-2,08 (.081) 3,95 (.155)±0,25 (.009) 0,25-0,50 22-20 AWG Socket 192900-0127 192900-0125 1,17 (.046)-2,08 (.081) 3,95 (.155)±0,25 (.009) 0,75-1,50 18-16 AWG Pin 192900-0002 192900-0000 2,00 (.078)-3,00 (.118) 3,95 (.155)±0,25 (.009) 0,75-1,50 18-16 AWG Socket 192900-0003 192900-0001 2,00 (.078)-3,00 (.118) 3,95 (.155)±0,25 (.009) 1,50-2,50 16-14 AWG Pin 192900-0005 192900-0004 Without insulation support 5,60 (.220)±0,25 (.009) 1,50-2,50 16-14 AWG Socket 192900-0007 192900-0006 Without insulation support 5,60 (.220)±0,25 (.009) www.ittcannon.com Ordering information - tooling Contact dimensions: Size 14 to 16 AWG, No Insulation Grip Size 16 to 26 AWG, Insulation Grip Full range of customer tooling is available Tool Contact Part number cross section Ratcheted hand tool 14-16 AWG Part number 121586-5238 Single action hand tool, factory calibrated 16-18 AWG 121586-5237 to support all available crimp sizes. 20-26 AWG 121586-5236 All sizes 192922-1450 Ideal for low volume applications. For detailed crimp specification CAS25047E consult factory. Contact extraction tool Simple hand tool readily removes contacts during assembly or if replacement of contacts is required. Mini applicator Schäfer Interchangeable modules that fit into 14-16 AWG Consult factory 121586-5240 many standard crimping machines. 16-18 AWG 121586-5141 121586-5217 For detailed crimp specification 20-26 AWG 121586-5142 Consult factory CAS25046E consult factory. Adjustment Fixture Support tool to verify correct crimp setting of mini applicator tooling. The crimped contact is inserted in the fixture to check the crimp result. For detailed crimp specification CAS25046E consult factory. www.ittcannon.com Mecal 317-8675-133 Customer Support Locations CHINA Tuopandun Industrial Area, Jinda Cheng, Xiner Village, Shajing Town, Baoan District, Shenzhen City, Guangdong, China 518125 phone: +86.755.2726.7238 fax: +86.755.2726.7515 GERMANY Cannonstrasse 1 Weinstadt, 71384 phone: +49.7151.699.0 fax: +49.7151.699.217 FRANCE 15, Boulevard Robert Thiboust Serris, France 77700 phone: +33.1.60.04.93.93 fax: +33.1.60.04.93.90 HONG KONG Units 2405-6, 24/F, ING Tower 308 Des Voeux Road Central Hong Kong phone: +852.2732.2720 fax: +852.2732.2919 ITALY Corso Europa 41/43 Lainate (MI), Italy 20020 phone: +39.02938721 fax: +39.0293872300 JAPAN 11-3, 5 Chome,Hibarigaoka, Zama-shi Kanagawa, Japan 228-0003 phone: +81.462.57.2010 fax: +81.462.57.1680 UK Jays Close, Viables Estate Basingstoke, RG22 4BA phone: +44.1256.311200 fax: +44.1256.323356 USA 666 East Dyer Road Santa Ana, CA 92705 toll free: 1.800.854.3028 phone: +1.714.557.4700 fax: +1.714.628.2142 www.ittcannon.com ©2008 ITT Corporation. “Engineered for life” and “Cannon” are registered trademarks of ITT Corporation. Specification and other data are based on information available at the time of printing, and are subject to change without notice.