ICE2HS01G datasheet

Da t a s he e t , Ve r s i on 2. 1, 24 Ma y 20 1 1
I CE2 H S 01 G
H igh Pe r f or ma nc e Re s ona nt
M ode Co ntr ol l e r
P o w e r Ma n a g e m e n t & S u p p l y
N e v e r
s t o p
t h i n k i n g .
ICE2HS01G
Revision History:
11 May 2010
Previous Version:
2.0
Page
Subjects (major changes since last revision)
19
section 3:10 burst mode enable
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Edition 24 May 2011
P u b lish ed b y
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81726 M u nich , G erm a n y
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ICE2HS01G
High Performance Resonant Mode Controller
for Half-bridge LLC Resonant Converter
Product Highlights
ICE2HS01G
•
30kHz~1MHz switching frequency range
•
High efficiency over wide load range
•
Innovative drive method for synchronous rectification
•
High accuracy frequency setting
•
High accuracy setting and adjustable dead time
•
Over load/open loop protection with adjustable blanking
time and restart time
•
Mains undervoltage protection with hysteresis
•
External latch-off and over temperature protections
PG-DSO-20-45
Features
•
Resonant mode controller for Half-bridge LLC resonant converter with synchronous rectification drives
•
20-pin DSO package
•
30kHz to 1MHz switching frequency
•
Adjustable minimum switching frequency with high accuracy
•
50% duty cycle for both primary and secondary gate drives
•
Adjustable dead time with high accuracy
•
Driving signal for synchronous rectification which support full operation of Half-bridge LLC resonant converter
•
Internal and External disable function for synchronous rectification
•
Mains input under votlage protection with adjustable hysteresis
•
Three levels of overcurrent protection for enhanced dynamic performance
•
Open-loop/over load protection with adjustable blanking time and restart time
•
Adjustable over-temperature protection with latch-off
•
External latch-off enable pin
Applications
•
PC power supplies
•
Server power supplies
•
Telecom power supplies
•
Flat panel TV and Flat panel display power supplies
•
AC-DC adapter
Type
ICE2HS01G
Version 2.1
Package
PG-DSO-20
3
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High Performance Resonant Mode Controller
ICE2HS01G
Typical Application Circuit
The ICE2HS01G is a high performance resonant mode controller designed specially for high efficiency half-bridge LLC
converter with synchrnous rectification at the secondary side. With its new driving techqiues, the synchronous rectification
can be realized for half-bridge LLC converter operated with secondary switching current in both CCM and DCM conditions.
No special synchronous rectification controller IC is needed at the seondary side.For best performance, it is suggested to use
half-bridge driver IC in the primary side with ICE2HS01G.
The typical application circuit of ICE2HS01G is shown in Figure 1.
Figure 1
Version 2.1
Typical application circuit
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High Performance Resonant Mode Controller
ICE2HS01G
Table of Contents
Page
1
Pin Configuration and Functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.1
Pin configuration with PG-DSO-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2
Pin Functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2
Representative Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.7.1
3.7.2
3.7.3
3.7.4
3.7.5
3.8
3.9
3.10
Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
IC power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oscillator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dead time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Softstart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Current sense and over-current protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Light load operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Synchronous rectification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SRD and CL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Turn-on delay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Turn-off delay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SR protections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SR softstart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mains Input Voltage Sense . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Over load protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EnA pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
10
10
13
12
14
14
15
15
16
16
17
17
18
18
19
4
4.1
4.2
4.3
4.3.1
4.3.2
4.3.3
4.3.4
4.3.5
4.3.6
4.3.7
4.3.8
4.3.9
4.3.10
4.3.11
4.3.12
Electrical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Absolute Maximum Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operating Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Supply Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oscillator Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Input voltage sense . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Current sense and current level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Soft start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Light load operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reference Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Over load/Open loop protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Enable function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Synchronous rectification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Primary gate drive (HG, LG) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Secondary gate drive (SHG, SLG) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
20
21
22
22
23
23
24
24
24
25
25
25
26
27
27
5
Outline Dimension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
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ICE2HS01G
Pin Configuration and Functionality
1
1.1
Pin Configuration and Functionality
Pin configuration with PG-DSO-20
Figure 2
Pin configuration with PG-DSO-20
Table 1
Pin names
Pin
Symbol
Function
Pin
Symbol
Function
1
Timer
Over-load blanking time and
autorestart time
11
VINS
Input bus voltage sense
2
EnA
Enable
12
CS
Current sense
3
SS
Softstart
13
CL
Currsnt sense output level
4
LOAD
Load detection
14
SRD
Sychronous rectification on duration and disable function
5
FREQ
Frequency of operation
15
GND
IC ground
6
Delay
Advance delay time setting
16
SLG
Gate logic for secondary low side
switch
7
TD
Primary dead time setting
17
SHG
Gate logic for secondary high side
switch
8
Vmc
Voltage level for entering and
leaving missing cycle mode
18
LG
Gate logic for primary low side
switch
9
Vref
Reference voltage output
19
HG
Gate logic for primary highside
switch
10
Vres
Resonant voltage setting
20
VCC
IC power supply
1.2
Pin Functionality
Timer (Over-load blanking time and auto-restart timer)
Timer pin is used to set the blanking time and restart time for over load protection. The RC parallel circuit, C TL and
RTL, is connected to this pin. The blanking time is determined by charging time of C TL through IC internal current
source, and the restart time is determined by the discharging time of CTL through RTL. This allows the system to
face a sudden power surge for a short period of time without triggering the over load protection. In addition, the
average power delivered is not influenced by any VCC dip which can not reset internal reference voltage.
EnA (Enable)
Internally, this pin has a pull-up current source of 100mA. By connecting a resistor outside from this pin to ground,
certain voltage level is set up on this pin. If the voltage level on this pin is pulled down below certain level, IC is
latched. If the external resistor has a negative temperature coefficient, this pin can be used to implement over-
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High Performance Resonant Mode Controller
ICE2HS01G
Pin Configuration and Functionality
temperature protection. In addition, the burst mode can be enabled/disabled by connnecting different capacitance
to this pin. IC will do the set up function the first time VCC rise from a voltage lower than internal reference.
SS (soft start)
SS pin connects an external capacitor CSS to GND and a resistor ROCP to FREQ pin. An internal switch will first
fully discharge CSS before soft start or autorestart, which guarantee high operating frequency for soft start or
restart. ROCP determines the max operating frequency. During softstart, a internally current source is used to
charge up the softstart capacitor. This current is big at first, it will be reduced once the SS voltage increases to
some level and it will be further reduced if SS voltage increases to a higher level. In such a way, the smooth rising
of output voltage can be achieved. Also, the soft start during time is mainly determined by the C SS. In case of over
current condition, SS pin will be discharged through 2 internal resistors toward zero votlage. As a result, the
operating frequeny will be increased and the highest frequency in this case is determined by the equivalent
resistance of RFMIN and ROCP in parallal.
LOAD (Load condition detection)
A voltage divider, consist of RFT1 and RFT2, is connected to the collector of optocoupler, and this divided voltage
is delivered to LOAD pin. If LOAD pin voltage is lower than a certain threshold, 0.1V, IC will stop switch. Only if
the voltage level is higher than 0.15V, IC will resume swith again.
A second function of this pin is to detect the over-load or open-loop faults. Once the voltage on this pin is higher
than 1.8V, IC will start internal and external timer to determine whether entering the protection mode.
The third function on this pin is to disable SR during light load mode. When the voltage on load pin is too low, IC
will stop the SR gate drives.
FREQ (Operating frequency)
This pin provides a precise 2V reference and a resistor RFMIN connected from this pin to GND, which defines a
current that is used to determin the minimum operating frequency. In order to regulate the converter output voltage
by changing the operating frequency, the phototransistor of an optocoupler is connected to this pin through
resistor RREG.
Delay (Advance delay time setting)
For SR purpose, the delay time between primary side switch’s gate off signal and secondary side SR switch’s gate
off signal can be adjusted by a resistor Rdelay connected to Delay pin.
TD (Primary dead time setting)
In order to provide the design flexbility, the dead time between two primary switches can be adjusted by external
resistor RTD1 connected from Vref pin to TD pin. The TD pin voltage is regulated at 2V. The current flow into this
pin determines the dead time, which ranges from 100ns to 1000ns.
Vmc (Voltage levels for entering and leaving missing cycle mdoe)
The voltages on this pin is used to setting the levels, on CL pin, which IC enters missing cycle operation mode or
leaves missing cycle mode. Internally, a current source from internal power supply to this pin is provided which
will generate the hysteresis voltage between entering and leaving missing cycle voltages.
Vref (Reference voltage ouput)
This pin is the output of refernce voltage, which is tight regulated at 5V. This reference voltage supplies the bias
current for dead time setting, and also setting of resonant voltage, missing cylce voltages.
Vres (resonant voltage setting)
The voltage on this pin is used for determination the operation mode of the half-bridge LLC resonant converter,
CCM or DCM. There is no turn-on delay between secondary and primary gate signals if the converter is in DCM
mode. If the converter is in CCM mode, IC will add the turn-on delay when the Vres voltage is lower than VINS
pin voltage.
VINS (mains input voltage sense)
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ICE2HS01G
Pin Configuration and Functionality
The mains input voltage is fed to this pin via a resistive voltage divider. If the voltage on VINS pin is higher than
the threshold VINSON, IC will start to operate with softstart when VCC increases beyond turn on threshold. During
operation, if the voltage on this pin falls below the threshold VINSON, IC will stop switching until the voltage on this
pin increases again.
CS (current sense)
The current sense signal is fed to this pin. Inside the IC, three comparators are provided for 3 level OCP function.
If the voltage on CS pin is higher than the first threshold, IC will increase the switching frequency to limit the
maximum output power of the converter. If the voltage on this pin exceeds the second threshold, IC will further
increase the switching frequency to a higher value with higher frequency rising slope. If the voltage on this pin
exceeds the third threshold, IC will be latched off immediately.
A second function of CS pin is to sense the output power level. If CS voltage is lower than some preset value on
Vmc pin, IC will enter the missing cycle mode to improve the converter efficiency.
Protection function is also integrated on this pin for synchoronous rectification. IC will stop the SR gate drives if
the CS votlage is too high or it drops too fast.
CL (current sense average level)
A resistor RCL is connected between CL pin and SRD pin. This resistor determines how much the synchrnous
rectifcation on duration is changed according to load condition. Internally, CL pin voltage is proportional to the CS
pin voltage. A clamp circuit set the maximum voltage of 1.95V on CL pin. A capacitor is recommended to be put
between this pin and ground. This can filter out the high ripple component on CS voltage and therefore decrease
the variation of SR dirves’ on time versus output load.
SRD (SR Disable input)
This pin is used to disable SR function, by pulling down SR pin to zero, in case of softstart, hold up time, OCP or
any other conditions specified by customers. A limited current source is built internally which generates a constant
2V voltage on SR pin. The current, depending on the external resistors RSRD, and also RCL and VCL if connected,
is used to charge the internal capacitor. Therefore, the on time of secondary gate drives can be set by choosing
different RSRD during design or different RCL which sets the dependence of the current on the current sense
voltage.
GND (ground)
IC common ground.
SLG (Low side SR gate drive)
This pin delivers gate drive signal for low side synchornous rectification switch.
SHG (High side SR gate drive)
This pin delivers gate drive signal for high side synchronous rectification switch.
LG (low side gate drive)
This pin delivers gate drive signal for primary low side switch.
HG (high-side gate drive)
This pin delivers gate drive signal for primary high side switch.
VCC (IC power supply)
Supply voltage of the IC.
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High Performance Resonant Mode Controller
ICE2HS01G
Representative Block Diagram
2
Representative Block Diagram
Figure 3
Version 2.1
Representative Block Diagram
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High Performance Resonant Mode Controller
ICE2HS01G
Functional description
Functional description1)
3
The controller ICE2HS01G, a 20-pin IC, is designed for pulse-frequency-modulated resonant converters, especially halfbridge LLC resonant converter. It operates with 50% duty cylce for two primary gate drives and 180 o out of phase. The
regulation of output voltage is achieved through adjustment of the switching frequency. To ensure the zero-voltage-switching
and safe operation in half-bridge topologies, the dead time between primary high side switch and low side switch is set
independently to the switching frequency and also with high accuracy.
In half-bridge LLC resonant converetr, as there is only one voltage control loop, current information in the LLC converter is
used for proetctions. The current loop is designed to be much more faster compared to voltage loop and therefore providing
a reliable protection for the converter.
As synchronous rectification (SR) is a necessary measure to achieve high efficiency, ICE2HS01G features two driving signal
for secondary SR switches. In order to ensure SR safe and proper operation, both the delay time between primary side switch
and secondary SR switch and the duration of secondary SR switches can be programmed with external resistors.
ICE2HS01G also offers multiple protections which ease the design of a reliable and high efficiency half-bridge LLC resonant
converter.
3.1
IC power supply
The controller ICE2HS01G is targetting at applications with auxiliary power supply. In most cases, a front-end PFC
pre-regulator with a PFC controller is used in the same system.
The controller ICE2HS01G starts to operate when the supply voltage VVCC reaches the on-threshold, VVCCon of 12V. The
minimum operating voltage after turn-on, VVCCoff, is at 11V. The maximum supply voltage VVCCmax is 18V.
3.2
Oscillator
The pulse-frequency-modulation is built with current controlled oscillators. The period of charging capacitor C OSC
determines the on time of primary switches. The period for charging capacitor C TD determines the dead time between two
primary swithes. The simplified oscillator circuit is shown in Figure 4. The typical switching waveforms of C OSC and CTD are
shown in Figure 5.
Figure 4
1)
Simplified oscillator circuit
All values which are used in the functional description are typical values. For calculating the worst cases the
min/max values, which can be found in section 4 Electrical Characteristics, have to be considered.
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High Performance Resonant Mode Controller
ICE2HS01G
Functional description
Assume the current flows output from FREQ pin and TD pin are IFREQ and ITD, respectively, the switching
frequency during normal operation can be obtained according to equation [1].
0.5
F S = --------------------------------------------------------------V OS CF × C F V OS CT × C TD
-------------------------- + -----------------------------k F × I FREQ
k TD × ITD
[1]
According to the typical application circuit shown in Figure 1, the minimum operating frequency of the converter can be set
by choosing RFMIN. Assume the dead time is 300ns, the minimum switching frequency is 50kHz when the R FMIN is 30kW.
The minimum operating frequency versus various RFMIN is shown in Figure 6.
Figure 5
Oscillator waveforms
290
270
RFREQ(kΩ)
6.2
9.1
13
15
18
22
24
27
30
33
36
39
43
47
51
250
230
210
Fmin(kHz)
190
170
150
130
110
90
70
F(kHz)
215
153
111
97
82
67
62
55
50
46
42
39
35
33
30
50
30
10
0
5
10
15
20
25
30
35
40
45
50
Rfm in(kΩ )
Figure 6
Minimum switching frequency versus RFMIN with TD=300ns
As shown in Figure 1, the regulation of output voltage is achieved by controlling the current flowing into collector
of the opto-coupler. The maximum current flowing through the capacitor is achieved when the collector is pulled
to ground. The equivalent resistance at FREQ pin, the resistor Rreg, together with RFMIN, determines the maximum
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Functional description
switching frequency during load and line regulation. The actual switching frequency of the converter can also be
checked from Figure 6 by using the equivalent resistance at FREQ pin.
3.3
Dead time
As shown in Figure 4, the dead time can be adjusted by changing the current flowing into TD pin. There is a 5V
reference voltage provided on Vref pin. By connecting a resistor RTD from Vref pin to TD pin, the current can be
set. The dead time is longer if the resistance is larger and vice versa. A typical value of 300ns dead time can be
achieved by setting RTD=180kW. The relationship between RTD and dead time is shown in Figure 7. Furthermore,
a minimum dead time limitation, 135ns, is built inside the IC for protection.
1000
900
800
700
Td(ns)
600
RTD(kΩ)
100
150
180
220
270
300
330
360
390
500
400
300
200
100
TD(ns)
180
255
300
360
435
480
525
570
615
0
0
50
100
150
200
250
300
350
400
450
500
550
600
650
Rtd(kΩ )
Figure 7
3.4
Dead time versus RTD
Softstart
Soft start is implemented by sweeping the operating frequency from an initial high value until the control loop takes
over. This initial switching frequency should be high enough so that the resonant current at first pulse can be
limited within the desired value.
The internal block diagram for softstart funciton block is shown in Figure 8. Initially, capacitor C OCP is fully
discharged by IC internal switch, so that ROCP is effectively in parallel to RFMIN and the resulting parallel resistance
determines the initial frequency.
During start up, CSS is continuously charged until its voltage reaches the internal 2V reference voltage, and
accordingly the current through ROCP drops to zero. Before this time, the LLC output voltage will have rise up to a
level close to the regulated value and the feedback loop takes over, so that it will be the current through
phototransistor to determine the operating frequency.
To ensure a smooth rise of output voltage during start up, different internal current will be used to charge up the
softstart capacitor CSS. At the moment softstart block is enabled, all three current sources I SS1 through ISS3 will
turned on. Therefore, the charge current at this moment will be the sum of these three current plus the current
flows from FREQ pin, through ROCP, to CSS. When the voltage VCSS is higher than VSS1 (1.5V), current source ISSa
(150mA) is turned off. When CSS is charged to higher than VSS2 (1.8V), the second current source ISSb (50mA) is
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High Performance Resonant Mode Controller
ICE2HS01G
Functional description
turned off. The last threshold VSS3 is 1.9V and the third current source ISSc (50mA) is turned off after VCSS is higher
than VSS3.
Figure 8
soft start block
In some case the frequency set by ROCP is not high enough for softstart, additional series resistor and capactior
can be connected to FREQ pin for further increment the soft start frequency.
During soft start, the overload protection is disabled After VSS is higher than VSS3 for 10 ms, softstart block will
enable overload protection function and IC will monitor the voltage on LOAD pin to detect any open-loop/over-load
conditions. However, the IC will enable the overload protection after 40ms of softstart if SS pin voltage never goes
higher than Vss3.
3.5
Current sense and over-current protection
Current sense in LLC half bridge converters is mainly for protection. The circuit is shown in Figure 9.
The controller ICE2HS01G incooperates three-level over current protection. In case of over-load condition, the
lower level OCP will be triggerred, the switching frequency will be increased according to the duration and power
of the over load. The higher level OCP (1.6V) is used to protect the converter if transformer is saturated. the IC
will be latched after a 220ns blanking time.
If the sensed VCS is higher than 0.8V, SS pin capacitor will be discharged by an internal discharge resistor R dischg1.
This will result in higher switching frequency and less delivered power to secondary side.
If sensed VCS is higher than 0.9V (the 2nd level), another discharge resistor Rdischg2 is also used to discharge the
capacitor CSS.The CSS will be discharged faster which means the switching frequency increases faster. This is to
limit the fastly increasing resonant current. This is useful if the system encounter some steep load change at the
output side during dynamics.
Both discharge resistors are turned off if the current sense voltage falls belower than 0.75V.
Figure 9
Version 2.1
Current sense and over-current protection block
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High Performance Resonant Mode Controller
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Functional description
3.6
Light load operation
The switching frequency of a half-bridge LLC resonant converter can be very high at no load or light load
operations. High switching frequency results in higher switching loss and magnetized core loss. In most cases,
reduction of the switching frequency will result in efficiency increase, which highly depends on the balance
between switching losses and conduction losses in the converter.
ICE2HS01G offers various options of light load operation to meet the different requirements in applications. These
including Missing Cycle mode in light load and Burst Mode in no load. In addition, both modes can be enabled/
disabled with parameter selctions. For detailed operation of light load, the block diagram is shown in Figure 10.
Figure 10
Light load control module
If the current sense voltage is lower than the preset reference level on Vmc pin for 20ms, IC enters into a Missing
Cylce (MC) mode, where every two out of five switches are removed to reduce the average switching frequency.
Vref pin is the output of internal reference voltage, which is an accurate 5V voltage source, with up to 2 mA. A
typical output gate drive waveforms in MC mode is shown in Figure 11.
Figure 11
ICE2HS01G gate outpus during Missing Cycle
The entering and leaving missing cycle level can be adjusted through connecting different resistors to V mc pin. The
actual values can be calculated from equations [2] and [3]. The current source Imc is 50mA built inside with high
accuracy. For example, with Rmc1=33kW and Rmc2=1.3kW, the current sense voltage for entering and leaving
missing cylce mode can be calculated to be 0.19V and 0.252V.
R mc2
V LMC = V ref × ----------------------------R m c1 + R mc2
[2]
R mc2
R m c1 × R mc2
VEMC = V ref × ----------------------------- + I mc × ----------------------------R mc1 + R mc2
R mc1 + R mc 2
[3]
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Functional description
The Missing Cycle mode can be disabled by pulling down Vmc pin to ground. In this case, even very low voltage on CS pin
will let the IC works in normal mode. It is recommended to use a 10k resistor for pulling down purpose.
The Burst Mode (BM) operation in ICE2HS01G is implemented with LOAD pin voltage. If the voltage on LOAD pin is lower
than 0.1V, all the gate drives will be pulled low after the next high side switch cycle is finished. If the LOAD pin voltage
increases higher than 0.15V, IC will resume switch. Every time IC resumes switch from burst mode, the first pulse will be
high gate with reduced duty cycle.
In certain conditions, Burst Mode opeation is not wanted and can be disabled. The method will be described in Section 3.10.
3.7
Synchronous Rectification
Synchronous Rectification (SR) in a half-bridge LLC resonant converter is the key to achieve very high efficiency, and this
is the major benefits from the patent pending method integrated in ICE2HS01G. The control of Synchronous Rectification in
ICE2HS01G have four main parts: On time control, turn-on delay, turn-off delay and protections, with the block diagram
shown in Figure 12.
Figure 12
Synchronous rectification control block diagram
3.7.1
SR On time control
The oscillator of SR control, with divide-by-two function, determines the on time of both SR gates. It uses regulated current
to charge the capacitor, while the current is proportional to current flowing out of SRD pin and the capacitor is fixed inside
the IC. The SRD pin is regulated to 2V. On time of SR gates can then be programmed by regulating the equivalent resistance
connected to SRD pin.
In typical conditions, a 5ms SR on time is set when the equivalent resistance from SRD pin to ground is 62kW. The typical
relation between SRD resistance and the corresponding SR on time can be found in Figure 13. The internal circuit of SRD
pin is designed with certain limit of maximum current flowing out. The minimum resistor, or equivalent resistance to SRD
pin, can not be less than 15kW.
A simple constant on time control does not provide the best performance of LLC HB converter. In fact, the actual resonant
period of secondary current reduces when the output load decreases or input voltage increases. The primary winding current
can reflects this change. Certain current sense circuit can be used to get such information and input to ICE2HS01G on CS
pin. In ICE2HS01G, a function called current level (CL) pin is implemented. During heavy load and low input voltage, the
CL pin voltage is clamped at same voltage of SRD pin. Therefore, the SR on time in such conditions is determined by R SRD
only. In case of light load, with low CS voltage, the CL pin voltage is reduced and therefore the actual SR on time is reduced
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Functional description
as well. The resistor RCL can be adjusted to find the suitable reducing speed of SR on time. The relationship between CS
voltage and CL voltage is shwon in Figure 14.
7.5
7.0
6.5
6.0
Ton(μs)
5.5
5.0
4.5
4.0
3.5
3.0
2.5
2.0
30
40
50
60
70
80
90
Rsrd(kΩ)
Figure 13
SR on time versus SRD resistance
Figure 14
Relationship between VCS and VCL
3.7.2
Turn-on delay
When the input voltage is too high, the LLC converter secondary switches are working in CCM condition. Certain recovery
time of the MOSFET body diode is required depending on the turn-off current. For better performance, the other MOSFET
should be turned on after the recovery phase. The turn-on delay function is built in ICE2HS01G for such purpose. When the
VINS pin voltage is higher than Vres pin, the SR MOSFETs are turned on 250ns after the corresponding primary MOSFETs
are turned on.
3.7.3
Turn-off delay
The SR on time control determines the conduction time for secondary switches and the duration is actually link to resonant
parameters and output load. However, the SR on time can not be longer than the primary gate signals, which otherwise will
cause damage to the system. Therefore, SR gate will be turned off by two conditions: the primary gate signal or the SR on
time oscillator, the one comes first will determine the actual SR duation.
However, the delay from IC gate signal to secondary SR switches can be longer than those delay to primary SR swithes. The
function turn-off delay is used to adjust this difference. Instead of using the primary gate signal (PHG/PLG) to turn off SR
gate, a signal with certain advance time to primary gate signal is used to generate SR gate off signal. And this certain advance
time is adjustable through delay pin resistor.
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Functional description
IC delay pin is regulated at a constant voltage, the current, depending on external resistor only, is used to calculate this turnoff delay. The turn-off delay is 330ns when Rdelay is 51kW. In addition, the relationship of turn-off delay time and delay
resistance is shown in Figure 15.
0.7
0.6
Tdelay(μs)
0.5
0.4
0.3
0.2
0.1
0.0
10
20
30
40
50
60
70
80
90
100
110
Rdelay(kΩ)
Figure 15
Relationship between Rdelay and Tdelay
3.7.4
SR protections
As the SR control in ICE2HS01G is realized with indirect method, there are some cases that the SR can not work properly.
In this cases, the SR gate drive will be disabled. Once the condition is over, IC will restart the SR with SRSoftstart.
During softstart, the SR is disabled. When the softstart pin voltage is higher than 1.9V for 20ms, SR will be enabled with
SRSoftstart.
When LOAD pin voltage is lower than 0.2V, IC will disable the SR immediately. If LOAD pin voltage is higher than 0.7V,
IC will resume SR with SRSoftstart.
During over-current protection phase, if the softstart pin voltage is lower than 1.8V, SR will be disabled. The SR will resume
with softstart 10ms after SS pin voltage is higher than 1.9V again.
In over-current protection, if the CS pin voltage is higher than 0.9V, SR is disabled. SR will be enabled with SRSoftstart after
CS pin voltage is lower than 0.6V.
All the above four conditions are built inside the IC. If IC detects such a condition, IC will disable SR and pull down the
voltage on SRD pin to zero.
When the CS voltage suddenly drops from 0.55V to below 0.30V within 1ms, the SR gate is turned off for 1ms, after 1ms,
SR operation is enabled again with SRsoftstart.
An addition option is also provided. If some fault conditions are not reflected on the four conditions mentioned above but can
be detected outside with other measures, the SR can also be disabled and enabled with softstart from outside. This is
implemented on SRD pin as well. The internal SRD reference voltage has limited current source capability. If a transistor
QSRD is connected as shown in typical application circuit, the voltage on SRD pin can be pulled to zero if this transistor is
turned on, which will stop the SR. If the SRD voltage is released and increases above 1.75V, SR is enabled with softstart.
3.7.5
SR softstart
The SR operaton is enabled after the output voltage has been built up. However, as the SR MOSFET drain-source voltage
drop is much lower than the forward voltage drop of the body diodes or the schottky diodes, the output power of the converter
will increase a lot if the SR MOSFETs are started with full duty. In ICE2HS01G, SR operation will start with small duty. The
SR MOSFET will start with its own softstart, the duty cycle for first pulse is around one-tenth of its normal duty, which will
be kept same for 16 consective switching cycles. Then, the duty is increased gradually step by step to the full duty. Total 7
steps are built for the softstart and each step includes 16 switching cycles. Therefore, after 128 switching cycles, the SR duty
will reach its normal value.
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Functional description
3.8
Mains Input Voltage Sense
The operation range of mains input voltage needs to be specified for LLC resonant converter. In addition, the input voltage
information is used to determines whether the SR turned on delay is added or not. The typical circuit of mains input voltage
sense and process is shown Figure 16.
Figure 16
Mains input voltage sense
With the current source Ihys connected between VINS and Ground, an adjustable hysteresis between the on and off input
voltage can be created as
V HYS = R INSH × I hys
[4]
The mains input voltage is divided by RINS1 and RINS2. A current source Ihys is connected from VINS pin to ground in the IC.
If the on and off threshold for mains voltage is Vmainon and Vmainoff, the resistors can be decided as
V mainon – V mainoff
R INSH = ------------------------------------------I hys
[5]
V INSON
R INSL = R INSH × -----------------------------------------V ma inoff – V INSON
[6]
The blanking time for leaving brown-out is around 450ms and for entering brown-out is around 47ms. For example,
if RINS1=6.2MW and RINS2=27kW, the turn-on bus voltage is 350V and the turn-off bus voltage is 288V.
3.9
Over load protection
In the typical application circuit, a voltage divider with RFT1 and RFT2, is connected to the collector of optocoupler,
and this divided voltage is delivered to LOAD pin. This is used to determine the feedback voltage threshold for
over load protection. During operation, if VLOAD > 1.8V, and this condition last longer than an adjustable blanking
time of TOLP, the IC will immediately stop delivering all the driving signals, and only after an adjustable restart time
Trestart , IC will restart with soft start. This allows the system to face a sudden power surge for a short period of time
without triggering the protection.
The Timer pin is used to set the blanking time TOLP and restart time Trestart for over load protection. The RC parallel
circuit, CT and RT, is connected to this pin. When the voltage on load pin is higher than V load, an internal current
source of IBL starts charging the external capacitor CT. This current source turns off only when the capacitor
voltage, VTL reaches VTLH or when VLOAD decreases below 1.8V. Once VTL exceeds 4.0V, the overload/openloop
protection is triggered by turning off the GATE signal. From this time, CT slowly discharges through the external
resistance RT. When VT drops below 0.5V, the IC restarts its operation with soft-start. The charging time and the
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Functional description
discharging time of the capacitor CT determine respectively the open load/over loop protection blanking time TOLP
and the restart time Trestart of the IC. The circuit about how this protection works is shown in following Figure 17.
Figure 17
Over-Load protection scheme
The OLP blanking time can be calculated as
V TH
T OLP = 20ms – RT × C T × ln æè 1 – ------------------öø
R T × I BL
[7]
The restart time can be calculated as
V TLö
T R estart = – R T × C T × ln æ --------è V TH-ø
3.10
[8]
EnA pin
In addition, this IC provides an external enable/disable function. Internal current source, IEnA, is used to built up the voltage
on EnA pin. During operation, if the voltage on this pin is reduced below 1.0V, IC will stop switch. Recycling the IC VCC
supply can reset this protection. This pin can used for external latch enable function. It can also be used for over-temperature
protection with latch off protection. The block diagram of Ena function is shown in Figure 18.
Figure 18
Latch-off enable function block diagram and burst mode selection
In addition to the latch-off enable function, this pin is also built for the selection of burst mode enable or not during
softstart. If the burst mode is enabled, the gate drives will be disabled if LOAD pin voltage falls below some
threshold. However, if burst mode is not selected, the gate drives will not be stopped by LOAD pin voltage.
The selection block works only after the first time IC VCC increases above UVLO. After CVCC is higher than turn
on threshod, a current source Isele, in addition to the IEnA, is turned on to charge the capacitor CEnA. After 26ms, IC
will compare the voltage on EnA pin and 1.0V, if voltage on EnA pin is higher than 1.0V, the burst mode function
will be enabled. As the voltage on EnA pin depends on REnA and CEnA, by selection of different capacitance can
select whether this IC works with burst mode.
After the selection is done, the current source Isele is turned off. An blanking time of 320ms is given before IC starts to
sense the EnA pin voltage latch off enable purpose. This blanking time is used to let the EnA pin votlage be
stablized to avoid mistriggering of Latch-off Enable function.
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High Performance Resonant Mode Controller
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Electrical Characteristics
4
Note:
4.1
Note:
Electrical Characteristics
All voltages are measured with respect to ground (Pin 13). The voltage levels are valid if other ratings are
not violated.
Absolute Maximum Ratings
Absolute maximum ratings are defined as ratings, which when being exceeded may lead to destruction
of the integrated circuit. For the same reason make sure, that any capacitor that will be connected to
pin 16 (VCC) is discharged before assembling the application circuit.
Parameter
Symbol
Limit Values
min.
max.
Unit
VCC Supply Voltage
VVCC
-0.3
18
V
VHG Voltage
VHG
-0.3
18
V
VLG Voltage
VLG
-0.3
18
V
VSHG Voltage
VSHG
-0.3
18
V
VSLG Voltage
VSLG
-0.3
18
V
Timer Voltage
VTIMER
-0.3
Vdd+0.3
V
EnA Voltage
VEnA
-0.3
Vdd+0.3
V
SS Voltage
VSS
-0.3
Vdd+0.3
V
LOAD Voltage
VLOAD
-0.3
Vdd+0.3
V
FREQ Voltage
VFREQ
-0.3
Vdd+0.3
V
FREQ Current
IFREQ
0
3.5
mA
TD Voltage
VTD
-0.3
Vdd+0.3
V
TD Current
ITD
-200
0
mA
Delay Voltage
VDelay
-0.3
Vdd+0.3
V
Delay Current
IDelay
-200
0
mA
Vref Voltage
VVR
-0.3
Vdd+0.3
V
Vref Current
IVR
0
3
mA
Vmc Voltage
VMC
-0.3
Vdd+0.3
V
Vres Voltage
VMC
-0.3
Vdd+0.3
V
VINS Voltage
VVINS
-0.3
Vdd+0.3
V
CS Voltage
VCS
-0.3
Vdd+0.3
V
CL Voltage
VCL
-0.3
Vdd+0.3
V
CL Current
ICL
-10
2
mA
SRD Voltage
VSRD
-0.3
Vdd+0.3
V
SRD Current
ISRD
0
2.5
mA
Junction Temperature
Tj
-40
125
°C
Storage Temperature
TS
-55
150
°C
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High Performance Resonant Mode Controller
ICE2HS01G
Electrical Characteristics
Thermal Resistance
Junction-Ambient for PG-DSO-8
RthJA(DSO)
ESD Capability
VESD
1)
-
75
K/W
PG-DSO-20
-
2
kV
Human body model1)
According to EIA/JESD22-A114-B (discharging a 100pF capacitor through a 1.5kW series resistor)
4.2
Note:
Operating Range
Within the operating range the IC operates as described in the functional description.
Parameter
Symbol
Limit Values
min.
max.
Unit
VCC Supply Voltage
VVCC
VVCCOff
18
V
Junction Temperature
TjCon
-25
125
°C
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Remarks
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High Performance Resonant Mode Controller
ICE2HS01G
Electrical Characteristics
4.3
4.3.1
Note:
Characteristics
Supply Section
The electrical characteristics involve the spread of values guaranteed within the specified supply voltage
and junction temperature range TJ from – 25 oC to 125oC. Typical values represent the median values,
which are related to 25°C. If not otherwise stated, a supply voltage of V CC = 15 V is assumed.
Parameter
Symbol
Limit Values
min.
typ.
Unit
Test Condition
mA
VVCCon-0.1V
mA
no switching;
mA
Freq=97kHz
RFREQ=15kW
RTD=180kW
VVCC=15V
VCS>Vmc
max.
930
Start up Current
IVCCstart
Supply Current in operation with
inactive gate
IVCCop
Supply Current in normal operation
with active gate
IVCCactive
VCC Turn-On Threshold
VVCCon
11.3
12
12.7
V
VCC Hysteresis
VVCChys
0.6
1
1.3
V
VCC Turn-Off Threshold
VVCCoff
-
VVCCon VVCChys
-
V
Trimmed Reference Voltage
Vdd
4.90
5.0
5.10
V
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7.5
22
Guaranteed by design
24 May 2011
High Performance Resonant Mode Controller
ICE2HS01G
Electrical Characteristics
4.3.2
Oscillator Section
Parameter
Symbol
Limit Values
min.
typ.
max.
Unit
Test Condition
Minimum switching frequency
FMIN
48.25
50
51.75
kHz
RFMIN=30kW;
RTD=180kW;
VSS=2V
Maximum switching frequency
FMAX
205
215
225
kHz
RFMIN_EQ=6.2kW;
RTD=180kW;
VSS=2V
Recommend Maximum switching
frequency
FMAX_abs
1000
kHz
RFMIN_EQ=1.1kW;
RTD=62kW;
VSS=2V
Reference voltage on FREQ
VFREQ
2
V
Reference voltage on TD
VTD
2
V
Dead time
Td
260
Minimum dead time
TD_MIN
115
Dead time 1
TD_MAX1
Dead time 2
TD_MAX2
Oscillation duty cycle
D
First pulse half duty
4.3.3
300
48
330
ns
RTD=180kW
ns
RTD=62kW
870
ns
RTD=560kW
1.5
ms
RTD=1200kW
%
based on calculation
%
First pulse on high side
gate at softstart or leaving
burst mode or at miss
cycle mode
Unit
Test Condition
50
52
25
DFISRT
Input voltage sense
Parameter
Symbol
Limit Values
min.
typ.
max.
Input voltage on threshold
VVINSon
1.2
1.25
1.3
V
Bias current on VINS pin
Ihys
8
10
12
mA
Blankint time for leaving mains
undervoltage protection
TVINS_out
450
ms
Blanking time for entering mains
under voltage protection
TVINS_in
47
ms
Offset for comparator between
VINS pin and Vres pin
Version 2.1
-18
0
23
18
mV
24 May 2011
High Performance Resonant Mode Controller
ICE2HS01G
Electrical Characteristics
4.3.4
Current sense and current level
Parameter
Symbol
Limit Values
min.
Overcurrent protection 1st
typ.
VCSL
Hysteresis voltage for overcurrent
protection low
Unit
Test Condition
max.
0.82
V
45
mV
Overcurrent protection 2nd
VCSM
0.925
V
Overcurrent protection 3rd
VCSH
1.63
V
Blanking time for OCP latch
TOCP_L
340
ns
CL pin clamped voltage
VCL_C
Ratio between CL pin and CS pin
voltage
RCL_CS
4.8
CL pin maximum source current,
output rising
IOUTCSL
1.1
mA
VCL=0V, VCS 0V -> 0.6V
step change
CL pin maximum sink current,
output falling
IINCSL
6
mA
VCL=1.8V, VCS 0.6V ->
0V step change
Unit
Test Condition
4.3.5
1.89
1.95
2.01
V
VCS=0.6V
Vcs=0.35V
Soft start
Parameter
Symbol
Limit Values
min.
typ.
max.
Softstart current 1
ISS1
260
mA
VSS=1V
Softstart current 2
ISS2
105
mA
VSS=1.6V
Softstart current 3
ISS2
52.5
mA
VSS=1.9V
Voltage threshold 1
VSS1
1.515
V
Voltage threshold 2
VSS2
1.815
V
Voltage threshold 3
VSS3
1.91
V
Maximum softstart time
TSS_MAX
32
40
48
ms
Normal softstart time
TSS_nom
8
10
12
ms
Discharge resistance 1
RSS_dchga
180
W
Discharge resistance 2
RSS_dchgb
100
W
4.3.6
After VSS is higher than
1.9V
Light load operation
Parameter
Symbol
Comparator offset for Vmc pin
Internal current for hysteresis
IMC
Entering missing cycle mode
blanking time
TBL_EM
Version 2.1
Limit Values
Unit
min.
typ.
max.
-25
0
25
mV
40
50
60
mA
20
24
ms
Test Condition
Test after VCS<VMC
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High Performance Resonant Mode Controller
ICE2HS01G
Electrical Characteristics
Entering burst mode threshold
VEB
Hysteresis for entering/leaving
burst mode
VB_Hys
4.3.7
0.07
0.12
50
V
mV
Reference Voltage
Parameter
Symbol
Limit Values
min.
Reference voltage of Vref pin
Vref
Current capability of Vref pin
Iref_max
4.3.8
0.17
typ.
Unit
max.
5
V
2
mA
guaranteed by design
1.86
V
VLOAD voltage follows
the VFREQ voltage
Over load/Open loop protection
1.73
1.795
Feedback voltage for open loop/
over load protection
VLOAD
Fixed over-load blanking time
TOLP
20
ms
Threshold for adjustable over load
blanking time
VTH
4.015
V
Threshold for adjustable restart
time
VTL
0.525
V
Current for adjustable over load
blanking teim
IBL
16
20
24
mA
Current on EnA pin in normal
operation
IEnA
94
100
106
mA
Current on EnA pin for burst
mode selection
Isele
80
100
120
mA
Charing time for burst mode
selection
Tsele1
19
26
33
ms
Threshold for Latch-off Enable
VEnA
0.95
1.0
1.05
V
Delay for Latch-off Enable
TDEnA
4.3.9
Test Condition
Enable function
Version 2.1
5
25
ms
-
guaranteed by design
24 May 2011
High Performance Resonant Mode Controller
ICE2HS01G
Electrical Characteristics
4.3.10
Synchronous rectification
Parameter
Symbol
Limit Values
min.
typ.
Unit
Test Condition
max.
Reference voltage on SRD
VSRD
2
SR on time setting
TSRD
4.875
5
5.125
ms
RSRD=62kW, with typical
gate load of 300pf
Rising edge delay between primary
and secondary drive
TD_ON
225
250
275
ns
VVINS>VRES
Reference voltage on Delay pin
VDelay
Minimum Falling edge delay
between primary and secondary
drive
TD_OFF
270
330
390
ns
SRD voltage to stop SR externally
VSRD_Dis
1.7
1.75
1.8
V
SR disable blanking time
TSRD_Dis
SRD voltage when SR is disabled
internally
VSRD_Stop
LOAD voltage to stop SR
VLOAD_SRD
0.18
LOAD voltage to restart SR
VLOAD_SRR
CS voltage to stop SR
VCS_SRD
V
1.785
V
775
ns
0.2
V
0.22
0.26
V
0.67
0.715
0.76
V
0.875
0.925
0.975
V
220
Blanking time of CS pin 0.9V
comparator
0.575
0.625
0.675
VCS_SRR
CS voltage to start dynamic load
detector
VCS_DD1
0.55
V
CS voltage to set dynamic load
protection
VCS_DD2
0.3
V
SS voltage to stop SR
VSS_SRD
1.765
1.815
1.865
V
Hysteresis on SS voltage to restart
SR
VSS_SR_Hys
0.06
0.1
0.14
V
8
10
12
ms
SR softstart first time on time
Version 2.1
VCS_SRD and VCS_SRR
follows each other
8
SR softstart steps
Difference between CL clamped
voltage and SRD pin reference
voltage
VCS_SRD and VCS_SRR
follows each other
ns
CS voltage to restart SR
Blanking time for restart SR if
VSS>1.9V
RDelay=51kW,
RFREQEQ=15kW
VSRD-VCL_C
1.2
1.49
1.8
ms
RSRD=62kW
0
45
90
mv
VCS=0.6V
26
24 May 2011
High Performance Resonant Mode Controller
ICE2HS01G
Electrical Characteristics
4.3.11
Primary gate drive (HG, LG)
Parameter
Symbol
Limit Values
min.
typ.
max.
1.5
Unit
Test Condition
V
VVCC=5V
IOUT = 5mA
Output voltage at logic low
VGATElow
-
Output voltage at logic high
VGATEhigh
10.5
V
IOUT = -5mA
9.8
V
VVCC=VVCCoff+0.2V
CL=0.3nF
Rise Time
trise
-
25
-
ns
CL = 0.3nF
Fall Time
tfall
-
25
-
ns
CL = 0.3nF
Unit
Test Condition
V
VVCC=5V
IOUT = 5mA
4.3.12
Secondary gate drive (SHG, SLG)
Parameter
Symbol
Limit Values
min.
typ.
max.
1.5
Output voltage at logic low
VGATElow
-
Output voltage at logic high
VGATEhigh
10.5
V
IOUT = -5mA
9.8
V
VVCC=VVCCoff+0.2V
CL=0.3nF
Rise Time
trise
-
25
-
ns
CL = 0.3nF
Fall Time
tfall
-
25
-
ns
CL = 0.3nF
Version 2.1
27
24 May 2011
High Performance Resonant Mode Controller
ICE2HS01G
Outline Dimension
5
Outline Dimension
PG-DSO-20
( Plastic Dual Small Outline)
Figure 19
PG-DSO-20
*Dimensions in mm
Version 2.1
28
24 May 2011
Total Quality Management
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