HT7A6005 Low Power, Wide Temperature Range General Purpose Current Mode PWM Controller Feature General Description • High Performance, Low Cost Current Mode PWM Controller especially designed for Energy Star 5.0 The HT7A6005 is a controller IC that includes the necessary features to implement off-line or DC-DC current mode control schemes with a minimal external parts count. Internal circuits include a specially designed Mixed-Mode/Analog Interface for multifunction and multi-topology control schemes (DC-DC Buck/Boost, Off-line AC-DC), a trimmed oscillator for precise duty-cycle control under voltage lockout with a start-up current of less than 0.5mA, a wide temperature range, precise voltage reference, internal Slope Compensation and Leading-Edge Blanking. The HT7A6005 features basic system protection functions such as Cycle-by-Cycle Current Limiting and Under Voltage Lock-Out (UVLO). • Very Low Startup Current (<20μA) and Operating Current • High-Voltage CMOS Process with Excellent ESD protection (>3KV) • ±5% Trimmed Oscillator for Precise Frequency Control • LEB (Leading-Edge Blanking) on CS Pin • Internal Slope Compensation • Programmable Switching Frequency • Internally Trimmed Reference with UVLO (Under Voltage Lockout) A Multi-Function Pin can be used as a dimming function for LED driving, and as a primary feedback control for Primary-Side Feedback AC-DC applications. • Cycle-by-Cycle Current Limiting Applications • Switching AC-DC Adaptors • DC-DC Switching Buck/Boost Converters • LED Backlights for LCD/LED TVs Application Circuits VIN=24V VCC 470mF/50V VREF GD 1N4148 10W 20W RT 2.2kW 470kW GND Vo=55V/75W HFB20HJ20C IRF540 820W 0.22W 10kW COMP/FB 0.1mF 46mH 0.22W 220pF 470mF /63V 0.1mF/100V 40kW 33pF 1nF CS MF 2kW Rev. 1.10 1 July 17, 2013 HT7A6005 Block Diagram Pin Assignment VREF 8 VCC 7 UVLO 32V Trimmed OSC 4 MF 2 COMP/FB 1 CS 3 Driver Stage 6 GD S Q 5 R FB Compare Level = 2.5V GND 14V / 8V RT VCC Internal Bias & Vref Slope Compensation Mixed-Mode/Analog Interface OCP Output LEB 350ns OCP Level = 1V Pin Description Pin No. Pin Name Description 1 COMP/FB 2 MF Multi-Function Pin. By connecting this pin to different system sensing points, the device can be used for different circuit topologies such as Isolation Flyback or Non-Isolation DCDC Buck/Boost. 3 CS A voltage proportional to the inductor current is connected to this input. The PWM generator uses this voltage to terminate output switching. 4 RT The oscillator frequency is programmed by connecting a resistor, RT, between this pin and ground. A maximum frequency of 500kHz is possible. 5 GND 6 GD 7 VCC Positive Supply. 8 VREF Temperature-independent voltage reference output. Voltage Feedback Pin, Connected to a system voltage feedback point. Combined control circuitry and power ground. Power MOSFET gate driver output. Absolute Maximum Ratings Supply Voltage VCC�������������������������������������������������������������������������������������������������������������������������������� -0.3V~30.0V COMP/FB, RT, CS, MF Pins��������������������������������������������������������������������������������������������������������������������� -0.3V~5.0V Junction Temperature������������������������������������������������������������������������������������������������������������������������������������������ 150°C Operating Ambient Temperature��������������������������������������������������������������������������������������������������������������� -40°C~85°C Storage Temperature Range�������������������������������������������������������������������������������������������������������������������� -65°C~150°C Package Thermal Resistance (8-Pin SOP)����������������������������������������������������������������������������������������������������� 160°C/W ESD Protection: Human Body Model���������������������������������������������������������������������������������������������������������������������������������������3kV Machine Model��������������������������������������������������������������������������������������������������������������������������������������������200V Note: These are stress ratings only. Stresses exceeding the range specified under “Absolute Maximum Ratings” may cause substantial damage to the device. Functional operation of this device at other conditions beyond those listed in the specification is not implied and prolonged exposure to extreme conditions may affect device reliability. Rev. 1.10 2 July 17, 2013 HT7A6005 Electrical Characteristics Unless otherwise stated, this specifications apply for 0°C ≤ Ta ≤ 70°C, VCC=15V, RT=10kW Symbol Parameter Test Condition Min. Typ. Max. Unit Supply Voltage (VCC Pin) IST Startup Current VCC=7.7V — 12 30 mA ICC Operating Current VFB=VCS=0V — 2.0 3.0 mA VTL UVLO (Off) — 7.0 7.6 8.2 V VTH UVLO (On) — 7.8 8.4 9.0 V 4.85 5.00 5.15 V Reference Section VREF Output Voltage Tj = 25°C, IO = 1mA ∆VREF Line Regulation 12V ≤ VCC ≤ 25V — 3 20 mV ∆VREF Load Regulation 1mA ≤ IO ≤ 10mA — 4 25 mV Current Sensing (CS Pin) VCS(OFF) Maximum Input Voltage — 0.9 1.0 1.1 V tLEB Leading Edge Blanking Time — — 350 — ns Delay to Output — — 100 — ns Oscillator (RT pin) Oscillator Frequency Tj=25°C, RT=10kW 47 52 57 kHz ∆fOSC ∆TA Tempurature Stability -40°C ~105°C — 5 — % ∆fOSC ∆VREF Voltage Stability VCC=10V~25V — 0.2 1.0 % DMAX Maximum Duty — 97 — % fOSC — Gate Drive Output (GD Pin) VOL Output Low Level VCC=15V, Isink=20mA — — 1 V VOH Output High Level VCC=15V, Isource=20mA 9 — — V tr Rising Time Tj=25°C, Load Capacitance=1nF — 50 150 ns tf Falling Time Tj=25°C, Load Capacitance=1nF — 50 150 ns — 5 — V 2.42 2.50 2.58 V Voltage Feedback (COMP/FB Pin) VCOMP Open Loop Voltage COMP/FB pin open VREFA Reference Voltage VFB/PDM=2.5V ISINKA Output Sink Current VFB=2.7V, VFB/PDM=1.1V 2 7 — mA ISOURCEA Output Source Current VFB=2.3V, VFB/PDM=4.8V -0.5 -1.0 — mA VOHA VCOMP/FB High Voltage VFB=2.3V, RL=15kW to GND 4.8 5.0 — V VOLA VCOMP/FB Low Voltage VFB=2.7V, RL=15kW to Vref — 0.8 1.1 V AVO DC Gain — 150 — dB — Note: These Parameters, although guaranteed, are not 100% tested in production. Rev. 1.10 3 July 17, 2013 HT7A6005 Typical Performance Characteristics 57 56 55 54 53 52 51 50 49 48 47 -40 Figure 2. UVLO (off)(V) vs Temperature Frequency (KHz) Frequency (KHz) Figure 1. UVLO (on) (V) vs Temperature -20 0 20 40 60 80 100 120 Temperature (degree C) 13 15 17 19 21 23 25 Vcc (V) Figure 3. Frequency vs Temperature Rev. 1.10 57 56 55 54 53 52 51 50 49 48 47 11 Figure 4. Frequency vs Vcc 4 July 17, 2013 HT7A6005 Application Information 350ns Blank Time Operation Overview The HT7A6005 is a low power, wide temperature range general purpose current mode PWM Controller. The device is designed to require a minimum of external components for different power circuit topologies such as Primary-Side Feedback Flyback and DC-DC Buck/Boost. The device can be used for LED driving applications such as LED backlights and LED lighting. To meet LED constant current requirements, the device can maintain a low current tolerance of ±1% for LED driving applications. 10K RT GD CS removed HT7A6005 GND VREF 0.1uF Figure 6. LEB with R-C Filter Removed Under Voltage Lockout (UVLO) Internal Slope-Compensation A UVLO comparator is provided to ensure that the device is fully functional before the output stage is enabled. As shown in Figure 5, hysteresis is provided to prevent the PWM Controller from shutting down during any voltage dips which might occur during the startup process. The turn-on and turn-off threshold levels are set at 8.4V and 7.6V, respectively. An important issue with current mode control schemes is instability due to sub-harmonic oscillation when the Duty-Cycle > 50%. To prevent this problem from occurring, a Slope-Compensation function is always necessary. In traditional current mode controller applications, many external components are necessary to implement a Slope-Compensation function. However in the HT7A6005 the internal Slope-Compensation function eliminates the need for these external components resulting in a simplified application circuit design. Oscillator Frequency Tuning By choosing an appropriate value of external resistor between the RT Pin and GND, a suitable operating frequency can be generated. The relationship between the RT value and the operating frequency is provided in Figure 7. Figure 5. UVLO Scheme and Start-Up Current Current Sense and Leading-Edge Blanking (LEB) For Isolation Flyback applications, a LeadingEdge Blanking Scheme is necessary. A LeadingEdge Blanking Scheme is integrated in the device to prevent false triggering due to feedback current spikes which may appear on the CS pin. This eliminates the need for the usual R-C filter which is normally a requirement in typical current mode PWM Controller applications. Rev. 1.10 Figure 7. RT Resistor Value vs. Operating Frequency 5 July 17, 2013 HT7A6005 Multi-Function Pin Buck Constant Current LED Lighting Driver A specially designed Mixed-Signal/Analog Interface is provided in the HT7A6005. By connecting the Multi-Function (MF) pin to different system sensing points, the HT7A6005 can be used for different circuit topologies such as Isolation Flyback or Non-Isolation DC-DC Buck/Boost. The MF pin can also be used as an LED dimming pin for Buck LED driving. Some application circuit examples are introduced in the following pages. A low cost Buck Constant Current LED Lighting driver is introduced in Figure 10. Unlike the usual LED drives which have a fixed-voltage range and constant current control, this circuit can support very high output voltages, perhaps for high LED count serial configurations, with no maximum voltage limitations. Here the MF pin can be used as a PWM dimming pin. Constant Voltage Boost Application Constant Voltage Buck Application A Constant Voltage (CV) Boost application circuit is shown in Figure 8. This circuit can be used with DC inputs of 16~24V and provides a DC output of 55V ± 5% with 75W output power. The output power level can be changed by choosing a suitable inductor value and power MOSFET, while the output voltage can be changed by choosing a suitable feedback resistor ratio. A Constant Voltage (CV) Buck (High-Side Buck) application circuit is shown in Figure 11. This circuit can be used with DC inputs of 24V or higher voltage and provides a Constant DC voltage output. The output power level can be changed by choosing a suitable inductor value, Transformer’s turn ratio and power MOSFET, while the output voltage can be changed by choosing a suitable feedback resistor ratio. Boost Constant Current (CC) LED Driver for Back-light Primary Side Feedback, Isolation Flyback AC-DC Converter A Boost CC LED Driver shown in Figure 9 is designed for LED backlight applications. The topology is similar to Boost topologies, but the feedback point is changed from the Voltage Output terminal to the Current Sense Resistor. This circuit can be used with a DC input of 16~24V and provides a DC output of 55V with 75W output power. This circuit’s constant current capability is more than that required by backlights and also good enough for LED lighting applications. The device can also can be used for isolation ACDC applications. A typical primary side feedback, isolation Flyback AC-DC converter is shown in Figure 12. VIN=24V VCC 470mF/50V VREF GD 1N4148 10W 20W RT 2.2kW 470kW GND Vo=55V/75W HFB20HJ20C IRF540 820W 0.22W 10kW COMP/FB 0.1mF 46mH 0.22W 220pF 470mF /63V 0.1mF/100V 40kW 33pF 1nF CS MF 2kW Figure 8. Constant Voltage Boost Application (DC-DC Boost) Rev. 1.10 6 July 17, 2013 HT7A6005 VIN=24V VCC 470uF/50V VREF RT 0.1uF 2.2K 10 GD 46uH 1N4148 20 10K COMP/FB CS 33pF 470uF /63V 820 0.22 0.22 0.1uF/100V 220pF 470K GND Vo=55V/75W HFB20HJ20C IRF540 Output Channels 1nF MF Rs Figure 9. DC-DC Boost Constant Current (CC) LED Driver for Back-light VIN 470uF/50V D1 L1 VCC Q1 GD RT Dimming MF RT GND CS RS VREF C1 COMP/FB Figure 10. Buck Constant Current LED Lighting Driver Rev. 1.10 7 July 17, 2013 HT7A6005 2SK941 10k 100uF 1N4148 Vout/5Vdc 47uH 1 : 30 VIN=24Vdc 1nF 15 5.1k 1N4148 1 : 0.8 200 220uF MBR160 10k 1k 5.1k 5.1k 56pF 1uF 1N4148 10 CS GD VCC MF 1M VREF 0.1uF COMP/FB 0.1uF GND 10nF 2.2k RT Figure 11. Constant Voltage Buck Regulator (High-Side Buck) L F1 Vac=90V~265V L2:A L1:A T1 R1 C1 BD1 1 R2 C2 N R7 D1 Vout 7 R3 R5 C14 C3 C4 R4 8 R8 D4 3 D3 4 U1 R21 VCC R22 MF 5 C12 COMP/FB R23 C13 Q1 GD R19 C15 VREF CS RT R11 C11 GND Figure 12. Primary Side Feedback, Isolation Flyback AC-DC Converter Rev. 1.10 8 July 17, 2013 HT7A6005 Package Information Note that the package information provided here is for consultation purposes only. As this information may be updated at regular intervals users are reminded to consult the Holtek website for the latest version of the package information. Additional supplementary information with regard to packaging is listed below. Click on the relevant section to be transferred to the relevant website page. • Further Package Information (include Outline Dimensions, Product Tape and Reel Specifications) • Packing Meterials Information • Carton information • PB FREE Products • Green Packages Products Rev. 1.10 9 July 17, 2013 HT7A6005 8-pin SOP (150mil) Outline Dimensions Symbol Dimensions in inch Min. Nom. Max. A 0.228 ― 0.244 B 0.150 ― 0.157 C 0.012 ― 0.020 C' 0.188 ― 0.197 0.069 D ― ― E ― 0.050 ― F 0.004 ― 0.010 G 0.016 ― 0.050 H 0.007 ― 0.010 α 0° ― 8° Symbol Rev. 1.10 Dimensions in mm Min. Nom. Max. A 5.79 ― 6.20 B 3.81 ― 3.99 C 0.30 ― 0.51 C' 4.78 ― 5.00 D ― ― 1.75 E ― 1.27 ― F 0.10 ― 0.25 G 0.41 ― 1.27 H 0.18 ― 0.25 α 0° ― 8° 10 July 17, 2013 HT7A6005 Copyright© 2013 by HOLTEK SEMICONDUCTOR INC. The information appearing in this Data Sheet is believed to be accurate at the time of publication. However, Holtek assumes no responsibility arising from the use of the specifications described. The applications mentioned herein are used solely for the purpose of illustration and Holtek makes no warranty or representation that such applications will be suitable without further modification, nor recommends the use of its products for application that may present a risk to human life due to malfunction or otherwise. Holtek's products are not authorized for use as critical components in life support devices or systems. Holtek reserves the right to alter its products without prior notification. For the most up-to-date information, please visit our web site at http://www.holtek.com. Rev. 1.10 11 July 17, 2013