ISL6255EVAL1Z Evaluation Board Setup Procedure ® April 10, 2007 Application Note AN1296.0 General Description Features The ISL625xEVAL1B EV kit includes all the circuitry needed to demonstrate the capabilities of the ISL6255 Lithium-Ion battery-charger with integrated AC adapter current limit. The user can experiment with an extensive matrix of battery charge parameters, AC adapter current limit, monitor functions, and load switching. • ±0.5% Charge Voltage Accuracy (-10°C to +100°C) The ISL6255, ISL6255A is a highly integrated battery charger controller for Li-Ion/Li-Ion polymer batteries. High Efficiency is achieved by a synchronous buck topology and the use of a MOSFET, instead of a diode, for selecting power from the adapter or battery. The low side MOSFET emulates a diode at light loads to improve the light load efficiency and prevent system bus boosting. • Programmable Charge Current Limit, Adapter Current Limit and Charge Voltage The constant output voltage can be selected for 2, 3 and 4 series Li-Ion cells with 0.5% accuracy over-temperature. It can also be programmed between 4.2V + 5%/cell and 4.2V - 5%/cell to optimize battery capacity. When supplying the load and battery charger simultaneously, the input current limit for the AC adapter is programmable to within 3% accuracy to avoid overloading the AC adapter, and to allow the system to make efficient use of available adapter power for charging. It also has a wide range of programmable charging current. The ISL6255, ISL6255A provides outputs that are used to monitor the current drawn from the AC adapter and monitor for the presence of an AC adapter. The ISL6255, ISL6255A automatically transitions from regulating current mode to regulating voltage mode. • Fast Input Current Limit Response ISL6255, ISL6255A has a feature for automatic power source selection by switching to the battery when the AC adapter is removed or switching to the AC adapter when the AC adapter is available. It also provides a DC adapter monitor to support aircraft power applications with the option of no battery charging. • Support Pulse Charging • ±3% Accurate Input Current Limit • ±3% Accurate Battery Charge Current Limit • ±25% Accurate Battery Trickle Charge Current Limit (ISL6255A) • Fixed 300kHz PWM Synchronous Buck Controller with Diode Emulation at Light Load • Output for Current Drawn from AC Adapter • AC Adapter Present Indicator • Input Voltage Range 7V to 25V • Support 2, 3 and 4 Cells Battery Pack • Up to 17.64V Battery-Voltage Set Point • Control Adapter Power Source Select MOSFET • Thermal Shutdown • Aircraft Power Capable • DC Adapter Present Indicator • Battery Discharge MOSFET Control • Less than 10µA Battery Leakage Current • Charge Any Battery Chemistry: Li-Ion, NiCd, NiMH, etc. • Pb-Free Plus Anneal Available (RoHS Compliant) Applications • Notebook, Desknote and Sub-notebook Computers • Personal Digital Assistant Ordering Information PART NUMBER (Notes 1, 2) PART MARKING TEMP RANGE (°C) PACKAGE (Pb-free) PKG. DWG. # ISL6255HRZ ISL 6255HRZ -10 to +100 28 Ld 5x5 QFN ISL6255HAZ ISL 6255HAZ -10 to +100 28 Ld QSOP L28.5×5 M28.15 ISL6255AHRZ ISL6255 AHRZ -10 to +100 28 Ld 5x5 QFN L28.5×5 ISL6255AHAZ ISL6255 AHAZ -10 to +100 28 Ld QSOP M28.15 NOTES: 1. Intersil Pb-free plus anneal products employ special Pb-free material sets; molding compounds/die attach materials and 100% matte tin plate termination finish, which are RoHS compliant and compatible with both SnPb and Pb-free soldering operations. Intersil Pb-free products are MSL classified at Pb-free peak reflow temperatures that meet or exceed the Pb-free requirements of IPC/JEDEC J STD-020. 2. Add “-T” for Tape and Reel. 1 CAUTION: These devices are sensitive to electrostatic discharge; follow proper IC Handling Procedures. 1-888-INTERSIL or 1-888-468-3774 | Intersil (and design) is a registered trademark of Intersil Americas Inc. Copyright Intersil Americas Inc. 2007. All Rights Reserved All other trademarks mentioned are the property of their respective owners. Application Note 1296 Pinouts ISL6255, ISL6255A (28 LD QSOP) TOP VIEW DCIN 1 28 DCPRN VDD 2 27 ACPRN ACSET 3 26 CSON DCSET 4 25 CSOP EN 5 24 CSIN CELLS 6 23 CSIP ICOMP 7 22 SGATE VCOMP 8 21 BGATE ICM 9 20 PHASE VREF 10 19 UGATE CHLIM 11 18 BOOT ACLIM 12 17 VDDP VADJ 13 16 LGATE GND 14 15 PGND 2 DCSET ACSET VDD DCIN DCPRN ACPRN CSON ISL6255, ISL6255A (28 LD QFN) TOP VIEW 28 27 26 25 24 23 22 2 20 CSIN ICOMP 3 19 CSIP VCOMP 4 18 SGATE ICM 5 17 BGATE VREF 6 16 PHASE CHLIM 7 15 UGATE 10 11 PGND 9 GND 8 12 13 14 BOOT CELLS VDDP CSOP LGATE 21 VADJ 1 ACLIM EN AN1296.0 April 10, 2007 Application Note 1296 What’s Inside This Evaluation Board Kit contains the following materials: • Qty(1) ISL625xEVAL1B Evaluation Board • Qty(1) ISL6255EVAL1B Setup Procedure What is Needed The following materials are recommended to perform testing: • One adjustable 25V 6A power supply Step 3: Select the Battery Charger Current Limit (Table 3) The CHLIM pin chooses the desired battery charger current limit threshold. Preset battery charger current limit thresholds are selected by placing a shunt jumper across the appropriate pins of JP4. For other battery charger current limit thresholds, install a shunt jumper across pins 3 and 4, which connects the wiper of potentiometer R22 to CHLIM. Potentiometer R22 may be removed and replaced with resistors R6 and R7. TABLE 3. JUMPER JP4 FUNCTIONS • Two adjustable 6A constant current electronic loads 100% CURRENT CHLIM PIN SHUNT FEEDBACK JUMPER CONNECTED CSOP TO CSON TO: LOCATION • Two DVMs • One 500MHz four channel oscilloscope • Four passive oscilloscope voltage probes • Two 10ADC Current Probes • One Signal generator Jumper Selection Guide Step 1: Select the Number of Cells (Table 1) The CELLS pin chooses the correct output voltage clamp for a given number of cells series-connected in the battery pack. Select the output voltage by placing a shunt jumper across the appropriate pins of JP1. TABLE 1. JUMPER JP1 FUNCTIONS SHUNT JUMPER LOCATION NUMBER OF CELLS CONNECTED IN SERIES CELLS PIN CONNECTED TO: 100% CONSTANT OUTPUT VOLTAGE 1 to 2 VDD 4 16.8 2 to 3 GND 3 12.6 Removed Floating 2 8.4 Step 2: Select the Cell Trim Voltage (Table 2) The VADJ pin trims the battery charger output voltage limit. Preset battery charger output voltage limits are selected by placing a shunt jumper across the appropriate pins of JP6. For other battery charger output voltage limits, install a shunt jumper across pins 3 and 4, which connects the wiper of potentiometer R24 to VADJ. Potentiometer R24 may be removed and replaced with resistors R19 and R21. Resistor R20 limits the trim increase to 1%. Shorting R20 allows the trim to increase 5%. Decreasing trim range is unaffected. 1 to 3 VREF 120mV 4.80A Removed Floating 0V 0A 3 to 5 GND 0V 0A 3 to 4 R22 or R6/R7 0mV to 120mV 0A to 4.8A Step 4: Select the AC Adapter Current Limit (Table 4) The ACLIM pin chooses the desired AC adapter current limit threshold. Preset AC adapter current limit thresholds are selected by placing a shunt jumper across the appropriate pins of JP5. For other AC adapter current limit thresholds, install a shunt jumper across pins 3 and 4, which connects the wiper of potentiometer R23 to ACLIM. Potentiometer R23 may be removed and replaced with resistors R17 and R18. TABLE 4. JUMPER JP5 FUNCTIONS 1 to 3 VADJ PIN To VREF BATTERY VOLTAGE CHANGE PER CELL 100% CURRENT FEEDBACK CSIP TO CSIN 1 to 3 VREF 100mV 5.15A Removed Floating 75mV 3.90A 3 to 5 GND 50mV 2.65A 3 to 4 R23 or R17/R18 50mV to 100mV 2.65A to 5.15A Interface Connections TABLE 5. HEADER PIN# H1 INPUT POWER 1 To GND -5% 5 to 6 Floating None 3 to 4 R24 Wiper or R19/R21 3 H2 SYSTEM LOAD OUTPUT +5% 3 to 5 Adjustable between -5% to +5% 100% ADAPTER CURRENT ACLIM PIN CONNECTED TO: SHUNT JUMPER LOCATION TABLE 2. JUMPER JP6 FUNCTIONS SHUNT LOCATION 100% CONSTANT CURRENT H3 BATTERY CHARGER OUTPUT 2 CONNECT TO “+” INPUT POWER “+” SENSE (if used) 3 “-” SENSE (if used) 4 “-” INPUT POWER 1 “+” SYSTEM LOAD OUTPUT 2 “+” SENSE (if used) 3 “-” SENSE (if used) 4 “-” SYSTEM LOAD OUTPUT 1 “+” BATTERY CHARGER OUTPUT 2 “+” SENSE (if used) 3 “-” SENSE (if used) 4 “-” BATTERY CHARGER OUTPUT AN1296.0 April 10, 2007 ISL6255EVAL1Z Schematic 5 Q3 1 Q5 6 3 5 4 2 SI4413DY ACSET R11 10.2K DCSET R10 10.5K NOT POPULATED 2 H2 1 2 3 4 1X4 NOT POPULATED C10 0.1UF DCIN TP25 JP2 12 C12 0.1UF JP17 1 2 JP7 TP27 C3 0.1UF D TP26 JP15 1 2 JP14 1 2 ACPRN TP10 VADJ TP17 R12 0.1UF 1 2 3 4 1X4 NOT POPULATED C14 22UF C13 0.01UF 51 H3 TP29 TP28 C8 10UF A DRAWN BY: NATHAN MITCHELL 7 TP7 6 20K R17 TP14 5 NOT POPULATED JP5 1 2 34 56 R18 ACLIM_ADJ R22 RELEASED BY: UPDATED BY: R23 BOB LYLE DATE: AUG 07 2003 DATE: ENGINEER: NATHAN MITCHELL TITLE: DATE: AUG 11 2006 ISL6255EVAL1 EVALUATION BOARD MASK# FILENAME: 6255_EVAL.SCH.4.1 4 DATE: TESTER 20K NOT POPULATED 50K R7 NOT POPULATED CHLIM_ADJ TP20 R6 JP4 1 2 34 56 NOT POPULATED R20 33.2K R24 NOT POPULATED NOT POPULATED R21 JP6 1 2 34 56 R19 VADJ_ADJ B C1 LGATE TP23 TP8 8 BATTERY P3 JP9 1 2 VADJ_LIM 1 R1 .025 ACLIM TP18 TP5 JP10 1 2 Q2 TP24 TP19 TP21 C15 P4 22UF TP11 R25 NOT POPULATED D2 VDDP CHLIM 4.7 VREF TP4 TP1 R15 VDD 0 BAT54WT1 2.2UF CELLS TP2 C9 R16 C2 L1 15UH PHASE UGATE FDS6612A UGATE 1 PHASE CHLIM EP JP1 L1OUT BGATE VREF ACLIM VADJ GND PGND LGATE VDDP BOOT 0.01UF 1 2 JP11 BOOT R14 1 2 JP8 10K 100PF C6 C5 6800PF 100K C7 VCOMP ICOMP EN R3 JP3 12 CSIP SGATE U1 ISL6255AHRZ Q1 BOOT_CUR 0.1UF ICM B 4 3 2 1 CSIN 3 2 REV. HRDWR ID B4 SHEET 1 1 OF 1 Application Note 1296 CSOP CELLS ICM 1UF C 8 7 6 5 EN ICOMP C4 2.2 TP9 DCSET ACSET VDD DCIN DCPRN ACPRN CSON TP16 VCOMP A 5 6 7 8 CSIN BGATE TP6 TP13 H4 1 2 3 4 1X4 1 2 3 1X3 IRF7811AV TP3 JP16 1 2 2 1 Q4 100K R5 100K CSOP SGATE CSIP DCPRN SI4835BDY DCIN PULLUP P2 1 2 3 4 R4 SYSTEM R2 1 2 4 C 1 0.02 JP12 1 2 TP22 2 3 C16 3 NDS352AP 1 7 R13 1 2 3 4 1X4 TP15 8 JP13 12 TP12 0.1UF R8 R9 C11 H1 100K P1 130K AC ADAPTER D 4 NOT POPULATED 6 7 18 8 AN1296.0 April 10, 2007 Application Note 1296 TABLE 6. BILL OF MATERIALS QTY REF DES 1 C6 1 DESCRIPTION MFG NAME PART NUMBER Capacitor, SMD, 0603, 100pF, 50V, 5%, COG TDK C1608COG1H101J C7 Capacitor, SMD, 0805, 0.01µF, 50V, 5%, COG TDK C2012COG1H103J 1 C5 Capacitor, SMD, 0805, 6800pF, 50V, 5%, COG TDK C2012COG1H682J 3 C2, C4, C8 Capacitor, SMD, 0805, 1.0µF, 16V, 20%, X7R TDK C2012X7R1C105M 3 C3, C9, C10 Capacitor, SMD, 0805, 0.1µF, 50V, 10%, X7R TDK C2012X7R1H104K 2 C14, C15 Capacitor, SMD, 1812, 22µF, 25V, 20%, X5R TDK C4532X5R1E226M 1 L1 Choke, SMD, 8mm, 15µH, 20%, 5.65A, Shielded Sumida CDRH127/LD-150NC 1 D2 SURFACE MOUNT SCHOTTKY BARRIER DIODE Diodes Inc BAT54WT1 1 U1 IC, Battery Charger, 28P, QFN, -10°C to +100°C Intersil ISL6255HRZ 1 Q2 MOSFET, N-CH, 8P, SOIC, 30V, 8.4A, 0.022Ω Fairchild FDS6612A 1 Q1 MOSFET, N-CH, 8P, SOIC, 30V, 10.8A, 0.011Ω IR IRF7811AV 1 Q5 MOSFET, P-CH, 3P, SOT23, -30V, -0.9A, 0.5Ω Fairchild NDS352AP 2 Q3, Q4 MOSFET, P-CH, 8P, SOIC, -30V, -17A, 0.0075Ω Siliconix SI4405DY 1 R2 Resistor, Shunt, SMD, 2010, 0.020Ω, 1W, 1% IRC LRC-LRF2010-01-R020-F 1 R1 Resistor, Shunt, SMD, 2010, 0.025Ω, 1W, 1% IRC LRC-LRF2010-01-R025-F 1 R13 Resistor, SMD, 0805, 18Ω, 0.125W, 5% KOA RK73B2AT180J 1 R12 Resistor, SMD, 0805, 2.2Ω, 0.125W, 5% KOA RK73B2AT2R2J 1 R15 Resistor, SMD, 0805, 4.7Ω, 0.125W, 5% KOA RK73B2AT4R7J 1 R14 Resistor, SMD, 0805, 10kΩ, 0.125W, 1% KOA RK73H2AT1002F 1 R11 Resistor, SMD, 0805, 7.87kΩ, 0.125W, 1% KOA RK73H2AT7871F 3 R3, R4, R8 Resistor, SMD, 0805, 100kΩ, 0.125W, 1% KOA RK73H2AT1003F 1 R20 Resistor, SMD, 0805, 33.2kΩ, 0.125W, 1% KOA RK73H2AT3322F 2 R10, R16 Resistor, SMD, 0805, 0Ω, 2A, 50mΩ Max KOA RK73Z2AT 5 AN1296.0 April 10, 2007 Application Note 1296 FIGURE 1. TOP SILK 6 AN1296.0 April 10, 2007 Application Note 1296 FIGURE 2. TOP LAYER 7 AN1296.0 April 10, 2007 Application Note 1296 FIGURE 3. LAYER 2 GROUND 8 AN1296.0 April 10, 2007 Application Note 1296 FIGURE 4. LAYER 3 SIGNAL 9 AN1296.0 April 10, 2007 Application Note 1296 FIGURE 5. LAYER 4 GROUND 10 AN1296.0 April 10, 2007 Application Note 1296 FIGURE 6. LAYER 5 GROUND 11 AN1296.0 April 10, 2007 Application Note 1296 FIGURE 7. BOTTOM COPPER 12 AN1296.0 April 10, 2007 Application Note 1296 FIGURE 8. BOTTOM SILK All Intersil U.S. products are manufactured, assembled and tested utilizing ISO9000 quality systems. Intersil Corporation’s quality certifications can be viewed at www.intersil.com/design/quality Intersil products are sold by description only. Intersil Corporation reserves the right to make changes in circuit design, software and/or specifications at any time without notice. Accordingly, the reader is cautioned to verify that data sheets are current before placing orders. Information furnished by Intersil is believed to be accurate and reliable. However, no responsibility is assumed by Intersil or its subsidiaries for its use; nor for any infringements of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of Intersil or its subsidiaries. For information regarding Intersil Corporation and its products, see www.intersil.com 13 AN1296.0 April 10, 2007